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ZIGBEE TECHNOLOGY-ENABLED CONTROL METHODOLOGY FOR AUTOMATED PRECISION IN CNC VERTICAL MACHINING CENTERS FOR VERTICAL ORIENTATION
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ORDINARY APPLICATION
Published
Filed on 23 November 2024
Abstract
ZigBee Technology-Enabled Remote Control Solution for Automated Precision in CNC Vertical Machining Centers for Vertical Orientation This invention introduces a ZigBee and IoT-based remote control system designed to enhance the precision and efficiency of CNC Vertical Machining Centers for vertical orientation. The system includes a ZBTCD_APVMote with an STM32 Processor, ZigBee Module, and Relay Unit for local wireless control, and a ZBRCD_APVMote with an ESP32 WiFi Module, Customized Keyboard, and cloud connectivity for remote operations. Leveraging IoT-based integration, the system ensures seamless wireless communication, real-time monitoring, and user-friendly control, significantly improving productivity and operational accuracy in CNC machining processes.
Patent Information
Application ID | 202411091272 |
Invention Field | MECHANICAL ENGINEERING |
Date of Application | 23/11/2024 |
Publication Number | 49/2024 |
Inventors
Name | Address | Country | Nationality |
---|---|---|---|
DR. ALOK JAIN | LOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA. | India | India |
TARA SINGLA | LOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA. | India | India |
DR. NEETA RAJ SHARMA | LOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA. | India | India |
MONICA GULATI | LOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA. | India | India |
DR. SHAILESH KUMAR SINGH | LOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA. | India | India |
DR. RAJESH VERMA | LOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA. | India | India |
Applicants
Name | Address | Country | Nationality |
---|---|---|---|
LOVELY PROFESSIONAL UNIVERSITY | JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA. | India | India |
Specification
Description:FIELD OF THE INVENTION
This invention relates to ZigBee Technology-Enabled Control Methodology for Automated Precision in CNC Vertical Machining Centers for Vertical Orientation
BACKGROUND OF THE INVENTION
The problem at hand relates to the limitations and inefficiencies in the Automated Precision control methods now in use in CNC Vertical Machining Centers that are vertically oriented. Inadequate flexibility, accuracy, and remote accessibility in current control systems may lead to subpar production and operational efficiency.
MX2020007693A - The present invention pertains to a multi-process machining center leveraging kinematics to generate degrees of freedom, enabling five machining processes on a single platform. At its core, the system features a knotting mechanism with three rotational degrees of freedom for angular movements and one linear degree of freedom. The machining center includes a fixed worktable, a system of three linear actions (X, Y, and Z axes for longitudinal, transversal, and vertical movements), and a delta support system integrated with a node assembly for tool holders. This facilitates internal and external cylindrical grinding, sharpening, and turning operations. A motorized head accommodates clamping systems for lathe configurations, while a secondary spindle shaft mounted on a delta-supported clamp housing manages abrasive wheels for grinding operations. Speed and motion are controlled via a computerized numerical control (CNC) system.
Research Gap: The innovation lies in integrating ZigBee technology for control automation, enhancing operational efficiency in CNC Vertical Machining Centers.
CN212420513U - This utility model relates to a numerical control double-Z-axis vertical machining center designed for enhanced stability and precision. The system comprises a base with two parallel supporting seats at one end, each equipped with damping mechanisms that include supporting plates, multiple telescopic sleeves, and springs. A spindle installation bin is fixed at the top of the supporting plates, with tool magazines connected at both ends via pivots. Two parallel Z-axis guide mechanisms are installed outside the spindle installation bin, each comprising a Z-axis guide post, sliding seat, cylinder, and machining component. The cylinder is mounted atop the spindle installation bin, with its output fixed to the sliding seat, and the machining component attached at the bottom of the sliding seat. The structure ensures practical and reliable operation, emphasizing utility and stability.
Research Gap: The novelty is the adoption of ZigBee technology for control automation, bringing enhanced functionality and efficiency to CNC Vertical Machining Centers.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative control methodology, which seamlessly integrates wireless remote control technology and IoT-based cloud connectivity, improves the operation of Automated Precision in CNC Vertical Machining Centers designed for vertical orientation. By means of the real-time monitoring and management enabled by IoT technology, this innovation enables operators to maximize productivity and quality in CNC machining operations by guaranteeing constant performance, optimizing machining processes, and promptly resolving any operational obstacles.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This development presents an enhanced control approach intended for vertical orientation, giving operators wireless control capabilities and enabling remote management via cloud technology based on the Internet of Things. The ZBTCD_APVMote is a ZigBee radio frequency device that consists of an STM32 processor, a ZigBee module, a relay unit, an indicator, and a power supply. Operators may precisely turn the APVMC on and off and increase operational efficiency by using this gadget to wirelessly operate it. Reliable communication between the remote device and the machining center is ensured by the ZigBee Module, which guarantees responsive control. In the meantime, the ZBRCD_APVMote offers improved functionality by combining WiFi and ZigBee technologies.
This gadget has an ESP32 WiFi Module, a Customized Keyboard, a Power Supply, and an STM32 Processor and ZigBee Module. WiFi connectivity broadens the control possibilities and allows operators to operate the remotely across longer distances. Additionally, the Customized Keyboard has an easy-to-use interface for smooth operation and control. To ensure compatibility and optimal performance, both remote control devices are made to interact via specific protocols. This can be directly controlled by operators and authorized staff via the distant devices or via an online dashboard that is hosted in the cloud. By integrating IoT-based cloud technologies, the machining center can be remotely monitored and managed, providing real-time insights into its performance and operation.
BEST METHOD OF WORKING
1. By enabling precise wireless control of the on/off functions of Automated Precision in CNC Vertical Machining Centers for vertical orientation through ZigBee RF technology, the ZBTCD_APVMote-which is equipped with an STM32 Processor, ZigBee Module, Relay Unit, Indicator, and Power Supply-improves operational efficiency and productivity.
2. To improve operational efficiency and accessibility, the ZBRCD_APVMote, which is outfitted with an STM32 processor, a ZigBee module, an ESP32 wifi module, a customized keyboard interface, and a power supply, is utilized to enable remote operation through an IoT-based cloud connection for real-time monitoring and management.
3. To ensure smooth control and operation, the ZigBee Modules integrated into both motes are utilized to enable dependable wireless connection between the automated precision in CNC vertical machining centers and the remote control devices.
4. The ZBTCD_APVMote's integrated relay unit is utilized to precisely manage the power supply to the CNC Vertical Machining Center's Automated Precision for vertical alignment, enabling exact on/off functionality via remote control devices.
5. To improve user interaction and control flexibility, the ZBRCD_APVMote interfaced Customized Keyboard offers an intuitive interface that makes it easy for operators to effectively manage the Automated Precision in CNC Vertical Machining Centers for vertical orientation via the remote control device.
6. To facilitate the effective execution of control algorithms and communication protocols to govern the Automated Precision in CNC Vertical Machining Centers for vertical orientation, both motes are equipped with STM32 processors.
7. The ESP32 WiFi Module, which is built into both of the motes, increases the device's connectivity capabilities and allows for integration with cloud-based IoT platforms for remote operation and real-time monitoring and management of the Automated Precision in CNC Vertical Machining Centers for vertical orientation.
ADVANTAGES OF THE INVENTION
1. Using ZigBee RF technology to increase operating efficiency and productivity, the ZBTCD_APVMote enables accurate wireless control over the on/off functions of Automated Precision in CNC Vertical Machining Centers oriented vertically.
2. By combining WiFi and ZigBee RF technologies, the ZBRCD_APVMote improves control capabilities for Automated Precision in CNC Vertical Machining Centers positioned vertically. It increases operational efficiency and accessibility by facilitating remote operation using a customized keyboard interface and utilizing cloud connectivity based on the Internet of Things for real-time monitoring and management.
3. In CNC Vertical Machining Centers that are vertically oriented, the ZigBee Module is essential to establishing dependable wireless connection between automated precision and remote control devices, ensuring seamless control and operation.
4. In CNC Vertical Machining Centers that are vertically oriented, the Relay Unit effectively controls the power supply to Automated Precision, allowing exact on/off functionality through remote control devices.
5. The Customized Keyboard enhances control versatility and user engagement by providing an intuitive interface that allows operators to remotely manage Automated Precision in CNC Vertical Machining Centers that are oriented vertically.
, Claims:1. A ZigBee Technology-Enabled Remote Control device for Automated Precision in CNC Vertical Machining Centers for Vertical Orientation, comprises a ZBTCD_APVMote equipped with an STM32 Processor, ZigBee Module, Relay Unit, Indicator, and Power Supply, and a ZBRCD_APVMote equipped with STM32 Processor, ZigBee Module, ESP32 WiFi Module, Customized Keyboard, and Power Supply, enabling seamless wireless communication, IoT-based cloud integration, and precise control for improved operational efficiency and accessibility in CNC machining operations.
2. The device, as claimed in Claim 1, wherein the ZigBee Module integrated into both ZBTCD_APVMote and ZBRCD_APVMote ensures reliable wireless communication, facilitating responsive and efficient control of Automated Precision in CNC Vertical Machining Centers.
3. The device, as claimed in Claim 1, wherein the Relay Unit in ZBTCD_APVMote enables precise on/off control of the CNC Vertical Machining Centers, ensuring operational accuracy and energy efficiency.
4. The device, as claimed in Claim 1, wherein the ESP32 WiFi Module in ZBRCD_APVMote extends connectivity capabilities, enabling integration with IoT-based cloud platforms for real-time monitoring, remote operation, and management.
5. The device, as claimed in Claim 1, wherein the Customized Keyboard interfaced with ZBRCD_APVMote provides an intuitive interface for operators, enhancing user engagement and flexibility in managing Automated Precision in CNC machining operations.
6. The device, as claimed in Claim 1, wherein the STM32 Processor embedded in both motes facilitates the execution of advanced control algorithms and communication protocols, ensuring smooth operation and compatibility within CNC machining environments.
Documents
Name | Date |
---|---|
202411091272-COMPLETE SPECIFICATION [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-DECLARATION OF INVENTORSHIP (FORM 5) [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-DRAWINGS [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-EDUCATIONAL INSTITUTION(S) [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-EVIDENCE FOR REGISTRATION UNDER SSI [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-FORM 1 [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-FORM FOR SMALL ENTITY(FORM-28) [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-FORM-9 [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-POWER OF AUTHORITY [23-11-2024(online)].pdf | 23/11/2024 |
202411091272-REQUEST FOR EARLY PUBLICATION(FORM-9) [23-11-2024(online)].pdf | 23/11/2024 |
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