ZIGBEE IOT INTEGRATED REMOTE CONTROL SOLUTION FOR CHEMICAL BONDING MACHINE USED IN TEXTILE INDUSTRY

Abstract

Zigbee iot integrated remote control solution for chemical bonding machine used in textile industry comprises TRCSC_BMNode (10), which integrates ZigBee technology, relay modules, and real-time feedback mechanisms, is used to facilitate the direct and efficient on/off control of Chemical Bonding Machines in the textile industry, it is equipped with an ESP32 Board (10F), a ZigBee Module (10A), a Relay Module (10D), an Indicator (10B), a Buzzer (10C), and a Power Supply (10D) through a user-friendly keypad, display, and cloud-based dashboard that leverages ZigBee communication and GSM technology, authorized personnel can interact with and monitor Chemical Bonding Machines in the textile industry thanks to the RRCSC_BMNode, which is equipped with an ESP32 Board, ZigBee Module, GSM Modem, Keypad, Display, and Power Supply.

Specification

Description:FIELD OF THE INVENTION
This invention relates to zigbee iot integrated remote control solution for chemical bonding machine used in textile industry.
BACKGROUND OF THE INVENTION
This creative solution is used in the textile industry, mostly for Chemical Bonding Machine supervision and management. Authorized staff may monitor and manage these devices remotely because to the system's use of wireless connectivity and Internet of Things technologies. Through an intuitive graphical user interface, operators can enter orders using a physical keypad or an online customized cloud-based dashboard. The integration of ZigBee technology guarantees seamless communication between the remote interface and the control node located near the machine, enabling real-time changes and status tracking.
The textile sector faces a major obstacle when it comes to managing and controlling Chemical Bonding Machines. Deficits in flexibility, accessibility, and real-time monitoring capabilities are common in current control systems. Remote access to these devices presents challenges for operators and authorized staff, which delays timely maintenance and modifications. Moreover, the lack of a centralized system for gathering and analyzing data makes it challenging to maximize machine performance and quickly resolve problems.
US20220139867A1: A bonding method can include polishing a first bonding layer of a first element for direct bonding, the first bonding layer comprises a first conductive pad and a first non-conductive bonding region. After the polishing, a last chemical treatment can be performed on the polished first bonding layer. After performing the last chemical treatment, the first bonding layer of the first element can be directly bonded to a second bonding layer of a second element without an intervening adhesive, including directly bonding the first conductive pad to a second conductive pad of the second bonding layer and directly bonding the first non-conductive bonding region to a second nonconductive bonding region of the second bonding layer. No treatment or rinse is performed on the first bonding layer between performing the last chemical treatment and directly bonding.
RESEARCH GAP: Wireless Remote Control Solution thorugh ZiGBee and IoT for Chemical Bonding Machine within Textile Industry is the novelty of the system.
WO2022094587A1: A bonding method can include polishing a first bonding layer of a first element for direct bonding, the first bonding layer comprises a first conductive pad and a first non-conductive bonding region. After the polishing, a last chemical treatment can be performed on the polished first bonding layer. After performing the last chemical treatment, the first bonding layer of the first element can be directly bonded to a second bonding layer of a second element without an intervening adhesive, including directly bonding the first conductive pad to a second conductive pad of the second bonding layer and directly bonding the first non-conductive bonding region to a second nonconductive bonding region of the second bonding layer. No treatment or rinse is performed on the first bonding layer between performing the last chemical treatment and directly bonding.
RESEARCH GAP: Wireless Remote Control Solution thorugh ZiGBee and IoT for Chemical Bonding Machine within Textile Industry is the novelty of the system.

SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This invention makes it easier to monitor, regulate, and analyze data about Chemical Bonding Machines in the Textile Industry, which enhances accessibility, efficiency, and overall operational management. The invention relates to the communication between the RRCSC_BMNode, which functions as a remote control interface, and the TRCSC_BMNode, which is located next to the Chemical Bonding Machine. A complete solution for managing and keeping an eye on machinery in the textile industry is offered by the integration of ZigBee technology, GSM connectivity, and cloud services based on the Internet of Things. The TRCSC_BMNode, which is in the center of the system and is in charge of directly controlling the Chemical Bonding Machine, is outfitted with an ESP32 Board, a ZigBee Module, a Relay Module, an Indicator, a Buzzer, and a Power Supply. Effective and dependable data transfer is ensured by the ZigBee Module, which provides wireless connection between the TRCSC_BMNode and RRCSC_BMNode. The RRCSC_BMNode has an ESP32 Board, ZigBee Module, GSM Modem, Keypad, Display, and Power Supply on the remote control side.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This invention makes it easier to monitor, regulate, and analyze data about Chemical Bonding Machines in the Textile Industry, which enhances accessibility, efficiency, and overall operational management. The invention relates to the communication between the RRCSC_BMNode, which functions as a remote control interface, and the TRCSC_BMNode, which is located next to the Chemical Bonding Machine. A complete solution for managing and keeping an eye on machinery in the textile industry is offered by the integration of ZigBee technology, GSM connectivity, and cloud services based on the Internet of Things. The TRCSC_BMNode, which is in the center of the system and is in charge of directly controlling the Chemical Bonding Machine, is outfitted with an ESP32 Board, a ZigBee Module, a Relay Module, an Indicator, a Buzzer, and a Power Supply. Effective and dependable data transfer is ensured by the ZigBee Module, which provides wireless connection between the TRCSC_BMNode and RRCSC_BMNode. The RRCSC_BMNode has an ESP32 Board, ZigBee Module, GSM Modem, Keypad, Display, and Power Supply on the remote control side.
The GSM modem makes it easier to communicate with the cloud-based system and enables remote access from any location with an internet connection. Authorized staff can enter commands and get real-time feedback using the Keypad and Display's user-friendly interface. When an operator or other authorized user uses the Keypad to communicate with the RRCSC_BMNode, the communication flow begins. Next, data and commands are sent to the TRCSC_BMNode, which is close to the Chemical Bonding Machine, via ZigBee. The Relay Module is used by the TRCSC_BMNode to regulate the machine's status after it receives the orders. To make sure the operator is aware of the machine's condition, the indicator and buzzer provide both visible and auditory input. In parallel, the RRCSC_BMNode connects to the IoT-based online dashboard by means of the GSM Modem, which allows it to communicate with the cloud. This enables remote control and monitoring via an internet-accessible, personalized user interface. Data storage on the cloud platform allows for real-time status updates, performance enhancement, and historical analysis.
BEST METHOD OF WOKING
The TRCSC_BMNode, which integrates ZigBee technology, relay modules, and real-time feedback mechanisms, is used to facilitate the direct and efficient on/off control of Chemical Bonding Machines in the textile industry. It is equipped with an ESP32 Board, a ZigBee Module, a Relay Module, an Indicator, a Buzzer, and a Power Supply.
Through a user-friendly keypad, display, and cloud-based dashboard that leverages ZigBee communication and GSM technology, authorized personnel can interact with and monitor Chemical Bonding Machines in the textile industry thanks to the RRCSC_BMNode, which is equipped with an ESP32 Board, ZigBee Module, GSM Modem, Keypad, Display, and Power Supply.
The ESP32 Board, which is integrated into both motes, serves as the central processing unit and facilitates control commands, smooth communication between nodes, and the integration of IoT capabilities in the Chemical Bonding Machine control system used in the textile industry.
The TRCSC_BMNode and RRCSC_BMNode may communicate wirelessly thanks to the ZigBee Module, which is also included in both motes. This enables dependable and effective data transfer for the remote control and monitoring of Chemical Bonding Machines in the textile sector.
The Relay Module, which is directly connected to the TRCSC_BMNode, is utilized to enable the TRCSC_BMNode to directly control Chemical Bonding Machines, enabling smooth on/off switching and operational modifications in the textile sector. The GSM Modem is essential because it facilitates communication between the cloud-based system and the RRCSC_BMNode, which permits Chemical Bonding Machines in the textile sector to be accessed and controlled remotely via the internet.
To improve accessibility and ease of use, the Keypad, which is also connected to the RRCSC BMNode, is used to provide a user-friendly input interface on the RRCSC BMNode. This allows operators and authorized personnel to input commands for the remote control of Chemical Bonding Machines in the textile industry.
ADVANTAGES OF THE INVENTION
1. In this innovation, the TRCSC_BMNode serves as the localized control center, enabling direct and effective on/off control of Chemical Bonding Machines in the textile sector. Relay modules, ZigBee technology, and real-time feedback mechanisms are integrated to achieve this, improving operating efficiency.
2. The RRCSC_BMNode, which serves as the innovation's remote control interface, lets authorized staff communicate with and keep an eye on Chemical Bonding Machines used in the textile sector. A user-friendly keypad, display, and cloud-based dashboard that uses GSM and ZigBee connection for seamless remote control and monitoring make this possible.
3. The ability for wireless communication between the TRCSC_BMNode and RRCSC_BMNode is made possible in large part by the ZigBee Module. This adds to the system's overall efficacy by guaranteeing dependable and efficient data transfer for the remote control and observation of Chemical Bonding Machines in the textile sector.
4. The TRCSC_BMNode allows the Relay Module to directly operate Chemical Bonding Machines, which is a crucial aspect of the innovation. In the textile sector, this enables smooth on/off switching and operational adjustments. Concurrently, the GSM Modem is essential for facilitating communication between the cloud-based system and the RRCSC_BMNode. This feature improves overall system accessibility by enabling remote access and control of Chemical Bonding Machines via the internet.
5. The RRCSC_BMNode's Keypad improves accessibility and usability by acting as an intuitive input interface. It adds to the system's overall user-friendliness by allowing operators and authorized people to enter commands for the remote operation of Chemical Bonding Machines in the textile sector.
, Claims:1. A Zigbee iot integrated remote control system for chemical bonding machine used in textile industry comprises TRCSC_BMNode (10), which integrates ZigBee technology, relay modules, and real-time feedback mechanisms, is used to facilitate the direct and efficient on/off control of Chemical Bonding Machines in the textile industry, it is equipped with an ESP32 Board (10F), a ZigBee Module (10A), a Relay Module (10D), an Indicator (10B), a Buzzer (10C), and a Power Supply (10D).
2. The system as claimed in claim 1, wherein through a user-friendly keypad, display, and cloud-based dashboard that leverages ZigBee communication and GSM technology, authorized personnel can interact with and monitor Chemical Bonding Machines in the textile industry thanks to the RRCSC_BMNode, which is equipped with an ESP32 Board, ZigBee Module, GSM Modem, Keypad, Display, and Power Supply.
3. The system as claimed in claim 1, wherein the ESP32 Board, which is integrated into both motes, serves as the central processing unit and facilitates control commands, smooth communication between nodes, and the integration of IoT capabilities in the Chemical Bonding Machine control system used in the textile industry.
4. The system as claimed in claim 1, wherein the TRCSC_BMNode and RRCSC_BMNode may communicate wirelessly thanks to the ZigBee Module, which is also included in both motes, this enables dependable and effective data transfer for the remote control and monitoring of Chemical Bonding Machines in the textile sector.
5. The system as claimed in claim 1, wherein the Relay Module, which is directly connected to the TRCSC_BMNode, is utilized to enable the TRCSC_BMNode to directly control Chemical Bonding Machines, enabling smooth on/off switching and operational modifications in the textile sector, the GSM Modem is essential because it facilitates communication between the cloud-based system and the RRCSC_BMNode, which permits Chemical Bonding Machines in the textile sector to be accessed and controlled remotely via the internet.
6. The system as claimed in claim 1, wherein to improve accessibility and ease of use, the Keypad, which is also connected to the RRCSC BMNode, is used to provide a user-friendly input interface on the RRCSC BMNode; and this allows operators and authorized personnel to input commands for the remote control of Chemical Bonding Machines in the textile industry.

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