ZIGBEE-EQUIPPED ENERGY CONSUMPTION MONITORING ADD-ON DEVICE FOR ELECTRIC BAND SAWMILL IN INDUSTRIAL MILLING

Abstract

ZigBee-Equipped Energy Consumption Monitoring Add-On Device for Electric Band Sawmill in Industrial Milling This innovative add-on energy consumption monitoring system for electric band sawmills in industrial milling efficiently tracks and regulates energy consumption using wireless technology and cloud-based analytics. The device provides rapid access to energy usage data through a smooth connection with existing electric band sawmill systems, enabling operators to make well-informed decisions that optimize resource utilization and identify areas for improvement. This technology aids in real-time monitoring, significantly enhancing operational safety and efficiency by providing actionable insights and facilitating proactive energy management strategies.

Specification

Description:FIELD OF THE INVENTION
This invention relates to ZigBee-Equipped Energy Consumption Monitoring Add-On Device for Electric Band Sawmill in Industrial Milling
BACKGROUND OF THE INVENTION
The matter under consideration is to the requirement of effective oversight and regulation of energy consumption in industrial milling processes, with a particular focus on electric band sawmills. Current methods struggle to provide efficient data analysis tools and real-time monitoring features, which makes it harder to identify and address energy inefficiencies.AU2019204736B2 - Machine vision apparatus tracks a distinctive object in relation to a hazardous location on a work surface of a modified band saw in two, three, or four (3-D + T) dimensions, and calculates whether to send an "immediate shut-down signal" to the band saw. Cameras and image processing means are mounted on the band saw. The signal causes an integrated blade-arresting or stopping mechanism to immediately shift the idler wheel, removing blade tension and disconnecting the blade which is then braked to a complete, safe stop before an approaching blue-gloved hand can touch the blade.
Research Gap: A wireless innovation with ZigBee and IoT Technology to monitor the energy consumption of Electric Band Sawmill in Industrial Milling is the novelty of the system.
US10603808B2 - Machine vision apparatus tracks a distinctive object in relation to a hazardous location on a work surface of a modified band saw in two, three, or four (3-D+T) dimensions, and calculates whether to send an "immediate shut-down signal" to the band saw. Cameras and an image processor are mounted on the band saw. The signal causes an integrated blade-arresting or stopping mechanism to immediately shift the idler wheel, removing blade tension and disconnecting the blade which is then braked to a complete, safe stop before an approaching blue-gloved hand can touch the blade.
Research Gap:A wireless innovation with ZigBee and IoT Technology to monitor the energy consumption of Electric Band Sawmill in Industrial Milling is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
With the use of wireless technology and cloud-based analytics, this innovative add-on energy consumption monitoring system for electric band sawmills in industrial milling efficiently tracks and regulates energy consumption. This technology provides rapid access to energy usage data through its smooth connection with existing electric band sawmill systems, enabling operators to make well-informed decisions that optimize resource utilization and identify areas for improvement.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The cutting-edge solution provides both local and remote access to real-time data and insights while working flawlessly to monitor and analyze energy use in electric band sawmills. The ECMTS_EBSNode and ECMRS_EBSNode components are essential to this configuration. The main data collection node that is directly connected to the electric band sawmill is called the ECMTS_EBSNode, and it includes components such as the TI AM69 Processor Board, ZigBee Module, Current Sensor, RTC Timer, and Power Supply. It collects data from the current sensor and other relevant sources to continuously monitor the sawmill's energy use; the real-time clock (RTC) is used to precisely date the data.
On the other hand, the ECMRS_EBSNode serves as the interface for internet connectivity and data visualization. It is made up of parts such the ESP01 WiFi Module, HMI Display, ZigBee Module, and Power Supply. It uses ZigBee connectivity to wirelessly obtain energy usage statistics from the ECMTS_EBSNode. The HMI display increases operators' knowledge of resource utilization by providing them with real-time feedback on energy usage. The collected data is then sent via the ESP01 WiFi Module of the ECMRS_EBSNode to a specially designed cloud server. The purpose of this specialized cloud server is to handle the data produced by the energy monitoring system. After the data is received, the server processes and analyzes it using pre-programmed algorithms. Real-time sensor data generation, trending chart creation to show energy usage patterns, and in-depth data analysis to find possible problems or optimizations are all included in this analysis.
Furthermore, the invention enables remote access to the data via a customized online dashboard, in addition to local monitoring via the HMI display. Authorized staff members can access real-time statistics on energy consumption, trend charts, and in-depth data analysis by logging in to this dashboard from any place with internet connection. Additionally, the system is set up to notify authorized users by email, guaranteeing timely updates on energy usage metrics and alerts about any anomalous conditions or occurrences that the monitoring system detects.
BEST METHOD OF WORKING
1. To gather data and monitor energy consumption in electric band sawmills, the ECMTS_EBSNode, which is outfitted with a TI AM69 Processor Board, ZigBee Module, Current Sensor, RTC Timer, and Power Supply, is utilized. The data is then wirelessly transmitted for analysis and display.
2. For data visualization and internet connectivity, the ECMRS_EBSNode, which is outfitted with a TI AM69 Processor Board, ZigBee Module, HMI Display, ESP01 Wifi Module, and Power Supply, is utilized. This enables operators to view trending charts, monitor real-time energy consumption data, and receive email notifications to help them make informed decisions regarding industrial milling operations.
3. The ECMTS_EBSNode and ECMRS_EBSNode can communicate wirelessly thanks to the ZigBee Modules integrated into both motes. This allows for the smooth transfer of energy consumption data during industrial milling operations.
4. The electric band sawmill's electricity consumption is measured in real-time by the Current Sensor attached to the ECMTS_EBSNode. This sensor provides vital information for tracking and optimizing energy consumption in the industrial milling process.
5. To improve awareness and facilitate well-informed decision-making in industrial milling operations, operators can view real-time energy consumption statistics from the electric band sawmill using the HMI Display interfaced on ECMRS_EBSNode.
6. To enable internet connectivity and transmit energy consumption data to a customized cloud server for real-time analysis and remote access in industrial milling operations, the ESP01 Wifi Module incorporated into the ECMRS_EBSNode is utilized.
ADVANTAGES OF THE INVENTION
1. The primary hub for data collection is the ECMTS_EBSNode, which uses sensors to track energy usage in electric band sawmills. The collected data is then wirelessly transmitted for processing and visualization.
2. Data visualization and internet communication are facilitated by the ECMRS_EBSNode, which gives operators access to trending charts, email notifications, and real-time energy usage data monitoring. Making educated decisions in industrial milling processes is made possible by this.
3. The ZigBee Module enables smooth transmission of energy consumption data during industrial milling operations by enabling wireless connectivity between the ECMTS_EBSNode and ECMRS_EBSNode.
4. The Current Sensor offers vital information for tracking and optimizing energy use during the industrial milling process by providing real-time measurements of electricity usage in electric band sawmills.
5. The ECMRS_EBSNode can connect to the internet thanks to the ESP01 Wifi Module, which makes it easier to send data on energy use to a customized cloud server. This makes remote access and real-time analysis possible for industrial milling processes.
, Claims:We Claim:
1. A ZigBee-equipped energy consumption monitoring add-on device for electric band sawmills in industrial milling, comprising: an ECMTS_EBSNode (30) equipped with a ZigBee Module (35), TI AM69 Processor Board (55), Current Sensor (50), RTC Timer (45), and Power Supply (40), and an ECMRS_EBSNode (70) equipped with a ZigBee Module (75), TI AM69 Processor Board (95), ESP01 WiFi Module (80), HMI Display (90), and Power Supply (85), configured to collect, process, and display real-time energy consumption data.
2. The device, as claimed in Claim 1, wherein the ECMTS_EBSNode (30) collects data on energy consumption through the Current Sensor (50) and communicates wirelessly with the ECMRS_EBSNode (70) via the ZigBee Modules (35, 75) to provide real-time monitoring and analysis.
3. The device, as claimed in Claim 1, wherein the ECMRS_EBSNode (70) utilizes the ESP01 WiFi Module (80) to transmit collected data to a cloud-based server for further analysis and to provide access to energy consumption data via a customized online dashboard.
4. The device, as claimed in Claim 1, wherein the HMI Display (90) on the ECMRS_EBSNode (70) provides real-time feedback and visualization of energy usage to facilitate operational decisions in industrial milling.
5. The device, as claimed in Claim 1, wherein both the ECMTS_EBSNode (30) and ECMRS_EBSNode (70) are powered by dedicated Power Supplies (40, 85) to ensure uninterrupted operation and data integrity during the monitoring of electric band sawmills.

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