XBEE TECHNOLOGY EQUIPPED EXTERNAL HEALTH MONITORING DEVICE FOR STRETCH WRAP MACHINE IN INDUSTRIAL DISTRIBUTION CENTER

Abstract

A xbee technology equipped external health monitoring device for stretch wrap machine in industrial distribution center comprises XTHMT_SWMNode (10), which is outfitted with an STM32 Processor (17), an XBee RF Module (11), an XBee Base (16), a vibration sensor (15), a touch temperature sensor (14), an RTC module (12), and a power supply (13), this promotes proactive maintenance strategies and maximizes operational efficiency to receive data wirelessly from the XTHMT_SWMNode and display real-time insights on an HMI display, the XTHMR_SWMNode which is outfitted with a TI AM69 Processor Board, LoRa RF Module, HMI Display, ESP8266 Wifi Module, and Power Supply is utilized, this allows operators to keep an eye on the health and condition of stretch wrap machines in industrial distribution centers.

Specification

Description:FIELD OF THE INVENTION
This invention relates to xbee technology equipped external health monitoring device for stretch wrap machine in industrial distribution center.
BACKGROUND OF THE INVENTION
This innovative development provides an all-encompassing method for managing the health of Stretch Wrap Machines at Industrial Distribution Centers. Combining wireless communication protocols, cloud-based data processing, and state-of-the-art sensor technologies, the system continuously gathers and examines critical machine data such as vibration intensity, temperature swings, and operating time.
The goal of this invention is to address the problem of efficiently keeping an eye on the condition of stretch wrap machines in industrial distribution centers. Traditional maintenance techniques often take a reactive approach, which leads to unplanned downtime, increased maintenance costs, and reduced productivity.
US10526099B2: Pallet roping and wrapping machines having a plurality of spools of stretch film supported on one or more spools and guides that form ropes of stretch film without cutting. Specific implementations of guides include guides formed or rings and rollers. Positions of guides may be adjustable. A primary roll of stretch film may be positionally coupled to a primary spool core, and a plurality of secondary rolls of stretch film may be positionally coupled to one or more secondary spool cores. The wrapping machines may include a plurality of guides positioned to narrow the stretch film from the plurality of secondary rolls to form a plurality of ropes fully overlapping a web of the primary roll of stretch film when wrapped around a palletized load.
RESEARCH GAP: Wireless health monitoring with XBee RF Technology for Stretch Wrap Machine in Industrial Distribution Center with cloud integration is the novelty of the system.
US7269935B2: An apparatus for wrapping a pallet load having a rotary swing arm carrying two upright towers, each tower having a film carriage mounted to and movable along the upright tower for holding a roll of flexible stretchable film and a roll of relatively unstretchable banner film, a programmable control logic controls the wrapping machine to wrap the pallet load with the flexible stretchable film, then over-wrap with the relatively unstretchable banner film over the wrapped flexible stretchable film, and then continue to over-wrap the wrapped relative unstretchable banner film with the flexible stretchable film.
RESEARCH GAP: Wireless health monitoring with XBee RF Technology for Stretch Wrap Machine in Industrial Distribution Center with cloud integration is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This creative solution creates a strong health monitoring system for stretch wrap machines in industrial distribution centers by combining hardware sensors, wireless communication technologies, cloud-based data processing, and user-friendly interface creation. The Stretch Wrap Machine is directly fitted with the XTHMT_SWMNode, which consists of parts such the STM32 Processor, XBee RF Module, Vibration Sensor, Touch Temperature Sensor, RTC Module, and Power Supply. This node continuously records the temperature, operating time, and vibration levels of the machine. The XBee RF Module wirelessly transmits the processed data to the cloud server once it has been locally processed by the STM32 Processor. Simultaneously, the XTHMR_SWMNode serves as a remote monitoring device thanks to its ESP8266 WiFi Module, HMI Display, LoRa RF Module, TI AM69 Processor Board, and Power Supply. This node is positioned close to the Stretch Wrap Machine and uses LoRa communication technology to wirelessly receive data from the XTHMT_SWMNode. The data obtained is then shown on the HMI Display so that operators on-site can monitor it in real time.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This creative solution creates a strong health monitoring system for stretch wrap machines in industrial distribution centers by combining hardware sensors, wireless communication technologies, cloud-based data processing, and user-friendly interface creation. The Stretch Wrap Machine is directly fitted with the XTHMT_SWMNode, which consists of parts such the STM32 Processor, XBee RF Module, Vibration Sensor, Touch Temperature Sensor, RTC Module, and Power Supply. This node continuously records the temperature, operating time, and vibration levels of the machine. The XBee RF Module wirelessly transmits the processed data to the cloud server once it has been locally processed by the STM32 Processor. Simultaneously, the XTHMR_SWMNode serves as a remote monitoring device thanks to its ESP8266 WiFi Module, HMI Display, LoRa RF Module, TI AM69 Processor Board, and Power Supply. This node is positioned close to the Stretch Wrap Machine and uses LoRa communication technology to wirelessly receive data from the XTHMT_SWMNode. The data obtained is then shown on the HMI Display so that operators on-site can monitor it in real time.
A cloud server specially created for this invention receives and processes the transferred data from both nodes. After being received, the data is subjected to additional analysis using preset algorithms in order to assess the overall health and state of the stretch wrap machine. In order to find abnormalities or potential problems with the machine's operation, this study entails finding patterns in the vibration and temperature data. Afterwards, a variety of interfaces provide access to the analysis's results, which include trending data charts, live data charts, and important warnings. Operators can view this data remotely via personalized online and mobile dashboards, or they can view it in real-time via the HMI Display on the XTHMR_SWMNode. These interfaces provide operators with a thorough understanding of the Stretch Wrap Machine's operational state, enabling them to make educated decisions on possible repairs, operational changes, and maintenance schedules.
BEST METHOD OF WORKING
Real-time data collection and condition monitoring of critical machinery within Industrial Distribution Centers are made easier by the XTHMT_SWMNode, which is outfitted with an STM32 Processor, an XBee RF Module, an XBee Base, a vibration sensor, a touch temperature sensor, an RTC module, and a power supply. This promotes proactive maintenance strategies and maximizes operational efficiency.
To receive data wirelessly from the XTHMT_SWMNode and display real-time insights on an HMI display, the XTHMR_SWMNode which is outfitted with a TI AM69 Processor Board, LoRa RF Module, HMI Display, ESP8266 Wifi Module, and Power Supply is utilized. This allows operators to keep an eye on the health and condition of stretch wrap machines in industrial distribution centers.
Both of the motes' STM32 processors serve as the central processing unit, coordinating the gathering, processing, and transmission of sensor data to enable real-time stretch wrap machine health monitoring at industrial distribution centers.
The XThMT_SWMNode's sensor data can be transmitted wirelessly to the customized cloud server, allowing for the remote monitoring of stretch wrap machines in industrial distribution centers. This is made possible by the XBee RF Module, which is also integrated into both of the motes.
Critical data inputs are provided by the touch temperature and vibration sensors, which are both connected to the XTHMT_SWMNode. This enables real-time monitoring of temperature variations and mechanical stress in stretch wrap machines, which is crucial for preventive maintenance and performance optimization in industrial distribution centers.
The XTHMR_SWMNode-interfaced HMI Display provides an intuitive user interface for operators to view real-time data, critical alerts, and trend analysis of the health of Stretch Wrap machines. This helps Industrial Distribution Centers make well-informed decisions and implement preventative maintenance plans.
To provide seamless wireless connectivity, the XTHMR_SWMNode integrates the ESP8266 WiFi Module. This makes it possible for remote access to real-time machine health data, important alarms, and trend analysis via personalized web and mobile dashboards, which enhances operational supervision and preventive maintenance capabilities in Industrial Distribution Centers.
ADVANTAGES OF THE INVENTION
1. The XTHMR_SWMNode is essential to this invention because it makes it easier to gather data in real-time and keeps track of the state of important equipment in industrial distribution centers. This feature makes it possible to put preventive maintenance plans into action, which improves operational effectiveness.
2. The XTHMR_SWMNode functions as a remote monitoring unit by wirelessly receiving data from the XTHMT_SWMNode and displaying real-time information on an HMI display. With the help of this capability, operators at industrial distribution centers may monitor the condition and health of the stretch wrap machines.
3. This innovation makes wireless communication possible by utilizing the XBee RF Module. This module makes it possible to remotely monitor stretch wrap machines in industrial distribution centers by facilitating the smooth transfer of sensor data gathered by the XTHMT_SWMNode to the customized cloud server.
4. The XTHMT_SWMNode's integration of the Vibration Sensor and Touch Temperature Sensor provides essential data inputs for the real-time monitoring of temperature variations and mechanical stress in stretch wrap machines. These inputs are essential for optimizing performance in industrial distribution centers and putting proactive maintenance measures into place.
5. The HMI Display, which is integrated into the XTHMR_SWMNode, provides operators with an intuitive interface via which they can view real-time data, get important alerts, and examine trends pertaining to the condition of Stretch Wrap Machines. This feature makes it easier for Industrial Distribution Centers to make well-informed decisions and to put preventative maintenance plans into place.
, Claims:1. A xbee technology equipped external health monitoring device for stretch wrap machine in industrial distribution center comprises XTHMT_SWMNode (10), which is outfitted with an STM32 Processor (17), an XBee RF Module (11), an XBee Base (16), a vibration sensor (15), a touch temperature sensor (14), an RTC module (12), and a power supply (13), this promotes proactive maintenance strategies and maximizes operational efficiency.
2. The device as claimed in claim 1, wherein to receive data wirelessly from the XTHMT_SWMNode and display real-time insights on an HMI display, the XTHMR_SWMNode which is outfitted with a TI AM69 Processor Board, LoRa RF Module, HMI Display, ESP8266 Wifi Module, and Power Supply is utilized, this allows operators to keep an eye on the health and condition of stretch wrap machines in industrial distribution centers.
3. The device as claimed in claim 1, wherein both of the motes' STM32 processors serve as the central processing unit, coordinating the gathering, processing, and transmission of sensor data to enable real-time stretch wrap machine health monitoring at industrial distribution centers.
4. The device as claimed in claim 1, wherein the XThMT_SWMNode's sensor data can be transmitted wirelessly to the customized cloud server, allowing for the remote monitoring of stretch wrap machines in industrial distribution centers, this is made possible by the XBee RF Module, which is also integrated into both of the motes.
5. The device as claimed in claim 1, wherein critical data inputs are provided by the touch temperature and vibration sensors, which are both connected to the XTHMT_SWMNode, this enables real-time monitoring of temperature variations and mechanical stress in stretch wrap machines, which is crucial for preventive maintenance and performance optimization in industrial distribution centers.
6. The device as claimed in claim 1, wherein the XTHMR_SWMNode-interfaced HMI Display provides an intuitive user interface for operators to view real-time data, critical alerts, and trend analysis of the health of Stretch Wrap machines, this helps Industrial Distribution Centers make well-informed decisions and implement preventative maintenance plans.
7. The device as claimed in claim 1, wherein to provide seamless wireless connectivity, the XTHMR_SWMNode integrates the ESP8266 WiFi Module. This makes it possible for remote access to real-time machine health data, important alarms, and trend analysis via personalized web and mobile dashboards, which enhances operational supervision and preventive maintenance capabilities in Industrial Distribution Centers.

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