XBEE RF-BASED METHODOLOGY FOR ENERGY CONSUMPTION MONITORING IN VERTICAL WRAPPING MACHINES FOR PAPER INDUSTRY

Abstract

A xbee rf-based methodology for energy consumption monitoring in vertical wrapping machines for paper industry comprises ECM_VWWRPTMote (71), which enables real-time data collection and analysis, along with a power supply (76), humidity sensor (73), voltage sensor (74), current sensor (75), and XBee RF Module with Base (72), it is equipped with a TI MSP430 processing board (77) the ECM_VWWRPTMote, which is outfitted with a TI MSP430 processor board, an XBee RF Module with Base, an ESP8266 wifi module, a display, and a power supply, rounds out the innovation by offering wireless connectivity, data processing, and display capabilities, these allow operators to view and analyze energy consumption data transmitted from the ECM_VWWRPTMote remotely, promoting responsible decision-making and energy optimization in Vertical Wrapping Machines for the paper industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to xbee rf-based methodology for energy consumption monitoring in vertical wrapping machines for paper industry.
BACKGROUND OF THE INVENTION
This creative solution offers real-time energy usage monitoring and analysis for Vertical Wrapping Machines (VWMs) used in the paper sector, offering insightful information to maximize operational effectiveness and cut expenses. Through the seamless integration of sensors and communication modules, the system is able to continuously gather data on vital parameters including voltage levels, current flow, and environmental conditions. As a result, operators are able to gain a thorough grasp of the patterns of energy utilization when operating machines. Operators may easily observe and evaluate trends in energy use with the ability to access a customized web dashboard for both local and remote display. This allows for rapid modifications to maximize efficiency and reduce waste. With the help of this creative strategy, experts in the paper sector may make knowledgeable choices about energy management that will ultimately advance sustainable practices and optimize operational performance.
The problem of ineffective energy consumption monitoring systems tailored for Vertical Wrapping Machines (VWMs) in the paper industry is addressed by this innovation. The absence of real-time data collecting features and remote accessibility in conventional monitoring systems sometimes restricts operators' ability to efficiently regulate energy usage and improve operational efficiency.
US11492154B2: A self-propelled wrapping machine movable around a load, for wrapping the load with a film of plastic material, includes a self-propelled carriage with a guide, a column fixed to the carriage and slidably supporting an unwinding unit of the film, a sensor to detect surfaces and/or external edges of the load in their total extension and along a detection direction and process related signals. The wrapping machine also includes a control unit to receive the signals from the sensor, calculate a peripheral outline of plan maximum overall dimension of the load based on the surfaces and/or external edges detected by the sensor, and process a wrapping path of the wrapping machine around the load based on the peripheral outline so as to avoid collisions with the load. The control unit controls the guide to guide the wrapping machine along the wrapping path.
RESEARCH GAP: XBee RF-Based Methodology for Energy Consumption Monitoring in Vertical Wrapping Machines is the novelty of the system.
US11731793B2: A method, apparatus and program product perform automatic load profiling to optimize a wrapping operation performed with a stretch wrapping machine. Automatic load profiling may be performed, for example, to determine a density parameter for a load that is indicative of load stability such that one or more control parameters may be configured for a wrapping operation based upon the density parameter. Automatic load profiling may also be performed, for example, to detect a load with a nonstandard top layer, e.g., a load with a top or slip sheet, a load with an easily deformable top layer, a load with a ragged top surface topography and/or a load with an inboard portion, such that a top layer containment operation may be activated during wrapping to optimize containment for the load.
RESEARCH GAP: XBee RF-Based Methodology for Energy Consumption Monitoring in Vertical Wrapping Machines is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The ECM_VWWRPTMote and ECM_VWWRPRMote are two different devices that play different roles in the energy consumption monitoring system. The sensors on the ECM_VWWRPTMote are designed to measure vital characteristics such as voltage, current, and humidity. It combines an XBee RF module with a base and a TI MSP430 processor board to enable data collecting on energy consumption in Vertical Wrapping Machines (VWWRMs) used in the paper industry. Additionally, the ECM_VWWRPTMote interacts directly with the equipment, allowing for real-time monitoring of energy consumption throughout operational cycles. On the other hand, the ECM_VWWRPRMote serves as a supplementary part that improves system performance by providing wireless networking and display capabilities. It is made up of a display, a power source, an ESP8266 WiFi module, an XBee RF module with a base, and a TI MSP430 CPU board. Via the XBee RF module, the ECM_VWWRPTMote wirelessly transmits data to the ECM_VWWRPRMote.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The ECM_VWWRPTMote and ECM_VWWRPRMote are two different devices that play different roles in the energy consumption monitoring system. The sensors on the ECM_VWWRPTMote are designed to measure vital characteristics such as voltage, current, and humidity. It combines an XBee RF module with a base and a TI MSP430 processor board to enable data collecting on energy consumption in Vertical Wrapping Machines (VWWRMs) used in the paper industry. Additionally, the ECM_VWWRPTMote interacts directly with the equipment, allowing for real-time monitoring of energy consumption throughout operational cycles. On the other hand, the ECM_VWWRPRMote serves as a supplementary part that improves system performance by providing wireless networking and display capabilities. It is made up of a display, a power source, an ESP8266 WiFi module, an XBee RF module with a base, and a TI MSP430 CPU board. Via the XBee RF module, the ECM_VWWRPTMote wirelessly transmits data to the ECM_VWWRPRMote.
Operators have instant access to vital parameters related to energy consumption as soon as the data is received, analyzed, and shown on the integrated display unit. The incorporation of Internet of Things technology enhances the capabilities of the system by permitting data visualization and remote monitoring. Operators can view a personalized web dashboard with extensive insights into historical data, performance metrics, and energy usage patterns by connecting the ECM_VWWRPRMote to the internet via the ESP8266 WiFi module. Because of this remote accessibility, paper industry operators are better equipped to discover optimization opportunities, make educated judgments about energy management methods, and take proactive steps to lower energy costs and improve overall operational efficiency.
BEST METHOD OF WORKING
Energy usage in vertical wrapping machines for the paper sector is monitored using the ECM_VWWRPTMote, which enables real-time data collection and analysis. Along with a power supply, humidity sensor, voltage sensor, current sensor, and XBee RF Module with Base, it is equipped with a TI MSP430 processing board.
The ECM_VWWRPTMote, which is outfitted with a TI MSP430 processor board, an XBee RF Module with Base, an ESP8266 wifi module, a display, and a power supply, rounds out the innovation by offering wireless connectivity, data processing, and display capabilities. These allow operators to view and analyze energy consumption data transmitted from the ECM_VWWRPTMote remotely, promoting responsible decision-making and energy optimization in Vertical Wrapping Machines for the paper industry.
The TI MSP430 processor board, which is integrated with both motes and serves as the central processing unit in both ECM_VWWRPTMote and ECM_VWWRPRMote, makes data acquisition, processing, and communication tasks easier. It does this by monitoring energy consumption and enabling connectivity features within the innovation designed for Vertical Wrapping Machines in the paper industry.
The ECM_VWWRPTMote and ECM_VWWRPRMote are integrated with the XBee RF Module, which enables wireless communication between them. This allows for the transmission of commands and data regarding energy consumption, creating a strong and dependable connectivity solution within the innovation designed specifically for Vertical Wrapping Machines in the paper industry.
The Current Sensor, which is integrated with the ECM_VWWRPTMote, is utilized to quantify and track the electrical current passing through various parts of the Vertical Wrapping Machines. This data is vital for assessing and maximizing energy usage in the breakthrough created for the paper industry.
The Voltage Sensor, which is integrated with the ECM_VWWRPTMote, is utilized to gauge and track the electrical voltage levels in Vertical Wrapping Machines. This helps with energy consumption analysis and optimization for improved paper industry operational efficiency.
The Humidity Sensor, which is integrated with the ECM_VWWRPTMote, analyzes the humidity levels inside Vertical Wrapping Machines and provides useful environmental data for the paper industry's optimization of energy usage and operating efficiency.
The ESP8266 WiFi module is integrated with the ECM_VWWRPRMote and allows for wireless internet access. This allows operators to monitor and control Vertical Wrapping Machines for the paper industry from any location with internet access, as well as facilitates remote access to real-time energy consumption data.
Operators can simply monitor and decide on Vertical Wrapping Machines for the paper industry because the Display is connected to the ECM_VWWRPRMote. It provides instantaneous visual feedback along with statistics on energy consumption.
To power the components required for monitoring and optimizing energy use in Vertical Wrapping Machines for the paper industry, the Power Supply plugs into both ECM_VWWRPTMote and ECM_VWWRPRMote.
ADVANTAGES OF THE INVENTION
1. The ECM_VWWRPTMote is used in Vertical Wrapping Machines used in the paper sector to directly monitor energy consumption. It incorporates an XBee RF module, a TI MSP430 processing board, and current, voltage, and humidity sensors to enable real-time data gathering and analysis.
2. The ECM_VWWRPRMote's wireless communication, data processing, and display features enhance this innovation. It facilitates informed decision-making and the optimization of energy usage in Vertical Wrapping Machines for the paper industry by enabling operators to remotely access and visualize energy consumption data transmitted from the ECM_VWWRPTMote.
3. The TI MSP430 processor board functions as the primary processing unit in both devices, enabling vital functions like data processing, communication, and acquisition. This feature is essential for keeping an eye on energy usage and activating connectivity options in the cutting-edge technology designed specifically for paper industry Vertical Wrapping Machines.
4. The ECM_VWWRPTMote and ECM_VWWRPRMote may communicate wirelessly thanks to the XBee RF Module with Base, which ensures that instructions and data about energy usage are transferred. This makes the innovation of the Vertical Wrapping Machines for the paper sector a robust and durable connecting solution.
5. The Current Sensor is used to track and measure the passage of electrical current through the Vertical Wrapping Machines' internal parts. This gives vital information that may be used to evaluate and optimize energy use in the invention designed specifically for the paper sector.
6. Measured and monitored electrical voltage levels within Vertical Wrapping Machines, the Voltage Sensor is included into the ECM_VWWRPTMote. This facilitates energy consumption analysis and optimization for increased operational efficiency in the paper sector.
7. The ECM_VWWRPTMote's Humidity Sensor, which is also included, gauges the humidity levels in vertical wrapping machines. This gives the paper industry useful environmental data for maximizing energy use and operational effectiveness.
8. The ECM_VWWRPRMote integrates the ESP8266 WiFi module to provide wireless internet access. This makes it easier for operators to monitor and control Vertical Wrapping Machines for the paper industry from any location with internet connectivity by providing remote access to real-time energy consumption data.
9. The ECM_VWWRPRMote's display gives operators instant visual feedback and insights into data on energy use. This makes it easier for the paper sector to monitor and make decisions about Vertical Wrapping Machines.
, Claims:1. A xbee rf-based methodology for energy consumption monitoring in vertical wrapping machines for paper industry comprises ECM_VWWRPTMote (71), which enables real-time data collection and analysis, along with a power supply (76), humidity sensor (73), voltage sensor (74), current sensor (75), and XBee RF Module with Base (72), it is equipped with a TI MSP430 processing board (77).
2. The method as claimed in claim 1, wherein the ECM_VWWRPTMote, which is outfitted with a TI MSP430 processor board, an XBee RF Module with Base, an ESP8266 wifi module, a display, and a power supply, rounds out the innovation by offering wireless connectivity, data processing, and display capabilities, these allow operators to view and analyze energy consumption data transmitted from the ECM_VWWRPTMote remotely, promoting responsible decision-making and energy optimization in Vertical Wrapping Machines for the paper industry.
3. The method as claimed in claim 1, wherein the TI MSP430 processor board, which is integrated with both motes and serves as the central processing unit in both ECM_VWWRPTMote and ECM_VWWRPRMote, makes data acquisition, processing, and communication tasks easier, it does this by monitoring energy consumption and enabling connectivity features within the innovation designed for Vertical Wrapping Machines in the paper industry.
4. The method as claimed in claim 1, wherein the ECM_VWWRPTMote and ECM_VWWRPRMote are integrated with the XBee RF Module, which enables wireless communication between them, this allows for the transmission of commands and data regarding energy consumption, creating a strong and dependable connectivity solution within the innovation designed specifically for Vertical Wrapping Machines in the paper industry.
5. The method as claimed in claim 1, wherein the Current Sensor, which is integrated with the ECM_VWWRPTMote, is utilized to quantify and track the electrical current passing through various parts of the Vertical Wrapping Machines, this data is vital for assessing and maximizing energy usage in the breakthrough created for the paper industry.
6. The method as claimed in claim 1, wherein the Voltage Sensor, which is integrated with the ECM_VWWRPTMote, is utilized to gauge and track the electrical voltage levels in Vertical Wrapping Machines, this helps with energy consumption analysis and optimization for improved paper industry operational efficiency.
7. The method as claimed in claim 1, wherein the Humidity Sensor, which is integrated with the ECM_VWWRPTMote, analyzes the humidity levels inside Vertical Wrapping Machines and provides useful environmental data for the paper industry's optimization of energy usage and operating efficiency.
8. The method as claimed in claim 1, wherein the ESP8266 WiFi module is integrated with the ECM_VWWRPRMote and allows for wireless internet access, this allows operators to monitor and control Vertical Wrapping Machines for the paper industry from any location with internet access, as well as facilitates remote access to real-time energy consumption data.
9. The method as claimed in claim 1, wherein operators can simply monitor and decide on Vertical Wrapping Machines for the paper industry because the Display is connected to the ECM_VWWRPRMote, it provides instantaneous visual feedback along with statistics on energy consumption.
10. The method as claimed in claim 1, wherein to power the components required for monitoring and optimizing energy use in Vertical Wrapping Machines for the paper industry, the Power Supply plugs into both ECM_VWWRPTMote and ECM_VWWRPRMote.

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