XBEE AND CLOUD-BASED ADD-ON INNOVATION FOR HEALTH MONITORING IN HDPE SHREDDER MACHINE

Abstract

The system of XBee and Cloud-Based Add-on Innovation for Health Monitoring in HDPE Shredder Machine, comprises of the Real-time data on vibration, temperature, and current levels are seamlessly collected from the HDPE Shredder Machine by the XCHMT_HSMote, which is outfitted with an AM62A7 Processor Board, an XBee RF Module with Patch, a MEMS Vibration Sensor, a Temperature Sensor, an RTC Module, and a Power Supply, this allows for proactive health monitoring and ensures optimal operational performance; and the XCHMR_HSMote is utilized to give on-site operators a user-friendly interface through its TFT Display, providing real-time insights into critical alerts, trend data, and daily analytics, enhancing decision-making and enabling prompt responses to maintain the HDPE Shredder Machine's optimal health, it is equipped with an AM62A7 Processor Board, an XBee RF Module with Patch, a NuttyFi Wifi Board, a TFT Display, a Piezo Buzzer, and a Power Supply. Real-time monitoring and analysis of critical HDPE Shredder Machine parameters are made possible by the XBee RF Module with Patch, which is integrated into both of the motes and is used to establish the wireless communication link, this allows for the seamless wireless transmission of data from the XCHMT_HSMote and XCHMR_HSMote modules to the dedicated cloud server.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an XBee and Cloud-Based Add-on Innovation for Health Monitoring in HDPE Shredder Machine
BACKGROUND OF THE INVENTION
This invention tackles a common problem caused by the lack of comprehensive and effective health monitoring systems for HDPE shredder machines. When it comes to providing real-time insights into crucial characteristics like vibration, temperature, and current levels, conventional monitoring techniques frequently fall short. This shortcoming makes it difficult to anticipate and proactively avoid such problems.
CN109414705A - This invention describes a shredding mechanism with two parallel chopping axes, each equipped with chopping elements and capable of synchronous mechanical rotation. The system includes a gearshift feature that enables coupling or decoupling between the axis-side coupling element and a shell-side coupling element, facilitating control over the shredding process.
Research Gap: The novelty introduced here is a wireless solution using XBee and cloud technology for real-time health monitoring of HDPE shredder machines in industrial settings.
US11192115B2 - This patent provides a shredding device with two parallel shredding shafts, each outfitted with shredding elements and synchronized for rotation. The device includes a housing with coupling elements that can be connected or disconnected from the shaft-side coupling element through a displacement device, which adjusts the position of the shredding shafts as needed.
Research Gap: The innovation here is the integration of XBee and cloud technology to enable wireless health monitoring for HDPE shredder machines.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
For HDPE shredder machines, this state-of-the-art health monitoring system offers a robust and efficient method for real-time machine parameter analysis and monitoring. The system collects data on vibration, temperature, and current levels produced by the shredding machine by integrating wireless sensor modules. This data is then easily transferred to a specialized cloud server, where sophisticated algorithms carefully examine and comprehend the data. The results are then shown on an easily navigable, remote-accessible web dashboard. This enables operators to quickly learn about the general health of the equipment.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This cutting-edge health monitoring system offers a complete and user-friendly solution for HDPE Shredder Machines by seamlessly integrating IoT technology, cloud-based monitoring, and XBee-based wireless remote solutions. The implementation of two separate modules-XCHMT_HSMote and XCHMR_HSMote-marks the beginning of the system's novel approach to health monitoring. The AM62A7 Processor Board, XBee RF Module with Patch, MEMS Vibration Sensor, Temperature Sensor, Current Sensor, RTC Module, and Power Supply are all included with the XCHMT_HSMote. The AM62A7 Processor Board, XBee RF Module with Patch, NuttyFiWifi Board, TFT Display, Piezo Buzzer, and Power Supply are all included in the XCHMR_HSMote, in contrast. The operation starts when these modules use integrated sensors-such as vibration, temperature, and current sensors-to gather various data from the HDPE Shredder Machine. After that, the gathered data is wirelessly sent to a cloud server designed specifically for oil condition monitoring using XBee RF Modules.
The core center for receiving, processing, and analyzing data is this cloud-based system. The data is interpreted by pre-programmed algorithms on the cloud server, which produce trending data charts, important alerts, and daily health monitoring charts with analytics. These observations are essential for figuring out how well the equipment is operating and anticipating possible problems. Operators can see and understand the machine's health with ease thanks to the synchronized web dashboard. Concurrently, the TFT Display on the XCHMR_HSMote module gives on-site operators real-time information by displaying trend data, daily charts with analytics, and vital alerts. This helps with rapid decision-making and timely answers to any issues that are noticed. In addition, the online dashboard facilitates remote access, allowing users to access it via their accounts and keep an eye on the machine's condition from any location. This feature makes the monitoring process both convenient and effective.
BEST METHOD OF WORKING
1. Real-time data on vibration, temperature, and current levels are seamlessly collected from the HDPE Shredder Machine by the XCHMT_HSMote, which is outfitted with an AM62A7 Processor Board, an XBee RF Module with Patch, a MEMS Vibration Sensor, a Temperature Sensor, an RTC Module, and a Power Supply. This allows for proactive health monitoring and ensures optimal operational performance.
2. The XCHMR_HSMote is utilized to give on-site operators a user-friendly interface through its TFT Display, providing real-time insights into critical alerts, trend data, and daily analytics, enhancing decision-making and enabling prompt responses to maintain the HDPE Shredder Machine's optimal health. It is equipped with an AM62A7 Processor Board, an XBee RF Module with Patch, a NuttyFiWifi Board, a TFT Display, a Piezo Buzzer, and a Power Supply.
3. Real-time monitoring and analysis of critical HDPE Shredder Machine parameters are made possible by the XBee RF Module with Patch, which is integrated into both of the motes and is used to establish the wireless communication link. This allows for the seamless wireless transmission of data from the XCHMT_HSMote and XCHMR_HSMote modules to the dedicated cloud server.
4. The HDPE Shredder Machine's mechanical and thermal conditions are monitored precisely by the MEMS Vibration Sensor, Temperature Sensor, and Current Sensor, all of which are connected to the XCHMT_HSMote. This allows for the early detection of potential problems and proactive maintenance by providing vital real-time data.
5. The XCHMR_HSMote's integrated NuttyFiWifi Board is used to enable wireless connectivity and data transfer. This allows for the smooth transmission of analytics, trend data, and critical alerts to the cloud server, guaranteeing effective remote monitoring of the HDPE Shredder Machine's condition.
6. The XCHMR_HSMote's TFT Display serves as an on-site visual interface, giving operators access to real-time data, important alarms, and analytics to improve decision-making and provide instantaneous information on the HDPE Shredder Machine's state of health.
ADVANTAGES OF THE INVENTION
1. The key component of this creative solution is the XCHMT_HSMote, which deftly combines wireless technology and sophisticated sensors to collect data in real time from the HDPE Shredder Machine regarding vibration, temperature, and current levels. As a result, proactive health monitoring is made easier and optimal operating performance is guaranteed.
2. A key element of this invention is the XCHMR_HSMote, which provides on-site operators with an intuitive interface via its TFT Display. In order to maintain the HDPE Shredder Machine in optimal condition, this interface facilitates timely reactions and improves decision-making by offering real-time insights into vital warnings, trend data, and daily analytics.
3. The XBee RF Module with Patch is an essential component of this invention since it allows data to be wirelessly sent from the XCHMT_HSMote and XCHMR_HSMote modules to the specific cloud server. This makes it easier to monitor and analyze important HDPE Shredder Machine parameters in real time.
4. The inclusion of MEMS temperature, vibration, and current sensors in the XCHMT_HSMote provides vital real-time information on the HDPE shredder machine's mechanical and thermal parameters. This makes it possible to precisely monitor health and identify possible problems early on for preventative maintenance.
5. The XCHMR_HSMote's TFT Display functions as an on-site visual interface, giving operators access to real-time data, important alarms, and analytics. This improves decision-making and gives quick information about the HDPE Shredder Machine's condition.
, Claims:1. The system of XBee and Cloud-Based Add-on Innovation for Health Monitoring in HDPE Shredder Machine, comprises of the Real-time data on vibration, temperature, and current levels are seamlessly collected from the HDPE Shredder Machine by the XCHMT_HSMote, which is outfitted with an AM62A7 Processor Board, an XBee RF Module with Patch, a MEMS Vibration Sensor, a Temperature Sensor, an RTC Module, and a Power Supply, this allows for proactive health monitoring and ensures optimal operational performance; and the XCHMR_HSMote is utilized to give on-site operators a user-friendly interface through its TFT Display, providing real-time insights into critical alerts, trend data, and daily analytics, enhancing decision-making and enabling prompt responses to maintain the HDPE Shredder Machine's optimal health, it is equipped with an AM62A7 Processor Board, an XBee RF Module with Patch, a NuttyFi Wifi Board, a TFT Display, a Piezo Buzzer, and a Power Supply.
2. The system, as claimed in Claim 1, Real-time monitoring and analysis of critical HDPE Shredder Machine parameters are made possible by the XBee RF Module with Patch, which is integrated into both of the motes and is used to establish the wireless communication link, this allows for the seamless wireless transmission of data from the XCHMT_HSMote and XCHMR_HSMote modules to the dedicated cloud server.
3. The system, as claimed in Claim 1, the HDPE Shredder Machine's mechanical and thermal conditions are monitored precisely by the MEMS Vibration Sensor, Temperature Sensor, and Current Sensor, all of which are connected to the XCHMT_HSMote, this allows for the early detection of potential problems and proactive maintenance by providing vital real-time data.
4. The system, as claimed in Claim 1, the XCHMR_HSMote's integrated NuttyFi Wifi Board is used to enable wireless connectivity and data transfer, this allows for the smooth transmission of analytics, trend data, and critical alerts to the cloud server, guaranteeing effective remote monitoring of the HDPE Shredder Machine's condition.
5. The system, as claimed in Claim 1, the XCHMR_HSMote's TFT Display serves as an on-site visual interface, giving operators access to real-time data, important alarms, and analytics to improve decision-making and provide instantaneous information on the HDPE Shredder Machine's state of health.

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