WSN TECHNOLOGY DEVICE FOR CONTROL AUTOMATION OF CERAMIC INFRARED OVEN USED FOR UNIFORM HEATING WITHIN AUTOMOTIVE INDUSTRY

Abstract

A WSN Technology Device for Control Automation of Ceramic Infrared Oven used for uniform heating within Automotive Industry A WSN Technology Device is designed to automate and control Ceramic Infrared Ovens for uniform heating in the automotive industry. It integrates a WTDCA_CIONode equipped with an STM32 Processor Board, XBee RF Module, Actuator Unit, RTC, and SD Card Module for localized control, and a WRDCA_CIONode featuring an STM32 Processor Board, XBee RF Module, ESP01 Wifi Module, HMI Display, and Custom Keyboard for remote monitoring and control. The system leverages wireless communication and IoT-based cloud technology to provide precise heating control, real-time data visualization, and enhanced accessibility through a customized web dashboard. This innovation ensures optimal heating processes, improved efficiency, and seamless operation in the automotive

Specification

Description:FIELD OF THE INVENTION
This invention relates to WSN Technology Device for Control Automation of Ceramic Infrared Oven used for uniform heating within Automotive Industry
BACKGROUND OF THE INVENTION
A system that improves control and automation is required because the automobile sector faces a significant barrier in ensuring uniform heating processes within Ceramic Infrared Ovens. The heating of automobile components may become inconsistent due to the lack of precision and real-time monitoring capabilities in conventional procedures.
US8117764B2 - This patent describes a control system for utilizing heated waste streams to fluidize particulate matter, such as coal, in a fluidizing bed dryer. The system offers graphical user interfaces to help operators monitor and control various regulatory devices, covering coal handling, fluid flow, and discharge processes.
Research Gap: The novelty here is a precise wireless control system for ceramic infrared ovens in the automotive industry, utilizing Wireless Sensor Network (WSN) technology.
US10060676B2 - This invention details a device for controlling the temperature of vehicle bodies, specifically designed for drying painted surfaces. It includes a temperature-controlled tunnel and pressure chamber with nozzles positioned to distribute air according to the vehicle body's geometry, ensuring uniform drying.
Research Gap: The innovation introduced here is the integration of a precise wireless control system for ceramic infrared ovens in automotive applications, powered by WSN technology.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This state-of-the-art technology serves as a sophisticated remedy for the accurate automation and control of Ceramic Infrared Ovens in the Automotive Sector. Effective coordination is facilitated by the technology, which enables smooth wireless connection between nodes that are placed strategically close to the ovens. While the remote control node enhances accessibility via internet connectivity, the local control node ensures accurate administration of the oven's on/off cycles and timekeeping.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This invention offers a complete solution for the automation and control of ceramic infrared ovens in the automotive industry by seamlessly integrating WSN technology, local and remote control nodes, and IoT-based cloud technology. This idea is built upon the WSN technology. Wireless connection between the WTDCA_CIONode and WRDCA_CIONode is made possible by their XBee RF Modules and STM32 Processor Boards. These nodes provide a strong network that facilitates smooth coordination by exchanging critical information about the temperature, status, and control directives of the oven. The WTDCA_CIONode, which is located next to the Ceramic Infrared Oven, serves as the local control unit. It has an actuator unit that allows for precise control over the on/off status of the heating process.
An integrated RTC provides precise timekeeping, while an SD Card Module stores data and logs operational parameters for further examination. The WRDCA_CIONode has extra capabilities to improve user control and is made for remote engagement. Connectivity to the internet and cloud computing are made possible via the ESP01 Wifi Module. Operators and other authorized staff may monitor and manage the oven remotely with ease thanks to the Human-Machine Interface (HMI) Display, Custom Keyboard, and Buzzer. The addition of cloud technology based on the Internet of Things pushes innovation even farther. The WRDCA_CIONode in particular has an internet connection, which enables users to access a Customized Web Dashboard. Users can change settings, get real-time notifications, and remotely check on the oven's condition via this dashboard.
This cloud-based solution improves controllability and accessibility by allowing authorized staff to oversee several ovens from any internet-connected location. There are two main ways that authorized individuals and operators can communicate with the system. Direct control with the Actuator Unit and local interfaces is made possible by the local control node, WTDCA_CIONode. In addition, the WRDCA_CIONode remote control node provides a more adaptable method via internet connectivity, enabling users to operate the oven through a Customized Web Dashboard, hence improving accessibility and flexibility.
BEST METHOD OF WORKING
1. The WTDCA_CIONode is used as the local control unit to enable precise and localized control of Ceramic Infrared Ovens within the Automotive Industry, ensuring optimal heating processes. It is equipped with an STM32 Processor Board, an XBee RF Module, an XBee base, an actuator unit, an RTC, an SD Card Module, and a power supply.
2. Through a customized web dashboard, operators and authorized personnel can remotely monitor, adjust, and manage Ceramic Infrared Ovens within the Automotive Industry thanks to the WRDCA_CIONode, which is equipped with an STM32 Processor Board, an XBee RF Module, an XBee base, an ESP01 Wifi Module, an HMI display, a custom keyboard, a buzzer, and a power supply. This improves accessibility and control.
3. The two nodes, WTDCA_CIONode and WRDCA_CIONode, utilize the XBee RF Module to enable wireless communication between them. This allows for smooth data exchange and control commands, which helps the automotive industry's ceramic infrared ovens to coordinate more effectively.
4. The Actuator Unit, which is included into the WTDCA_CIONode, is utilized to enable accurate control over the on/off states of Ceramic Infrared Ovens in the automotive industry. This guarantees ideal heating procedures and enhances the system's overall efficiency.
5. Through the use of a customized web dashboard and internet connectivity, the ESP01 Wifi Module integrated into the WRDCA_CIONode allows for the remote control and monitoring of Ceramic Infrared Ovens within the Automotive Industry, improving accessibility and promoting real-time interaction.
6. To improve the user experience, operators and authorized individuals in charge of Ceramic Infrared Ovens in the automotive industry can access real-time information and control options through the HMI Display interfaced on WRDCA_CIONode.
7. The WRDCA_CIONode's Custom Keyboard, which is integrated into the device, improves user interaction by giving operators and authorized personnel a tactile interface. This allows for more effective and personalized control over Ceramic Infrared Ovens in the automotive industry, especially in remote settings.
ADVANTAGES OF THE INVENTION
1. This innovation's local control unit, the WTDCA_CIONode, uses a combination of cutting-edge hardware and wireless sensor network technologies to provide accurate and localized management of ceramic infrared ovens used in the automotive industry. This guarantees that the heating procedures are optimized.
2. Using its integrated capabilities and internet connectivity, the WRDCA_CIONode acts as the innovation's remote control hub. This improves accessibility and control by enabling operators and authorized people to remotely monitor, modify, and oversee Ceramic Infrared Ovens in the automotive industry using a personalized online dashboard.
3. This invention relies heavily on the XBee RF Module to provide wireless communication between nodes. This module makes it possible for the WTDCA_CIONode and WRDCA_CIONode to communicate data and commands with ease, which helps the automotive industry's ceramic infrared ovens work together more effectively.
4. Using a customized web dashboard, the ESP01 Wifi Module is a key component of the WRDCA_CIONode, offering internet access for remote control and monitoring of Ceramic Infrared Ovens in the automotive industry. This improves accessibility and makes in-the-moment communication easier.
5. By giving operators and authorized people a tactile interface, the incorporation of a Custom Keyboard into the WRDCA_CIONode improves user engagement. This functionality makes it possible to effectively and individually operate Ceramic Infrared Ovens in the automotive industry, even in remote locations.
, Claims:1. A WSN Technology Device for Control Automation of Ceramic Infrared Oven used for uniform heating within Automotive Industry, comprises a WTDCA_CIONode (101) equipped with an STM32 Processor Board (102), XBee RF Module (103), XBee Base (104), Actuator Unit (105), RTC (106), SD Card Module (107), and Power Supply (108), providing precise and localized control of Ceramic Infrared Ovens, ensuring optimal heating processes in the automotive industry.
2. The device, as claimed in Claim 1, wherein the WRDCA_CIONode (201) is equipped with an STM32 Processor Board (202), XBee RF Module (203), XBee Base (204), ESP01 Wifi Module (205), HMI Display (206), Custom Keyboard (207), Buzzer (208), and Power Supply (209), facilitating remote monitoring and control of Ceramic Infrared Ovens via a customized web dashboard, enhancing accessibility and operational efficiency.
3. The device, as claimed in Claim 1, wherein the XBee RF Module (103, 203) facilitates wireless communication between WTDCA_CIONode and WRDCA_CIONode, ensuring seamless data exchange and effective coordination for Ceramic Infrared Ovens in the automotive industry.
4. The device, as claimed in Claim 1, wherein the Actuator Unit (105) integrated into WTDCA_CIONode enables precise control over the on/off states of Ceramic Infrared Ovens, optimizing heating processes and improving system efficiency.
5. The device, as claimed in Claim 1, wherein the ESP01 Wifi Module (205) in WRDCA_CIONode provides internet connectivity, allowing operators and authorized personnel to remotely monitor and control Ceramic Infrared Ovens through a customized web dashboard, promoting real-time interaction and accessibility.
6. The device, as claimed in Claim 1, wherein the HMI Display (206) interfaced on WRDCA_CIONode provides real-time visualization of temperature, operational data, and control options, enhancing user experience and decision-making capabilities.
7. The device, as claimed in Claim 1, wherein the Custom Keyboard (207) integrated into WRDCA_CIONode enhances user interaction by providing a tactile interface for effective and personalized control of Ceramic Infrared Ovens, especially in remote environments.

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