WSN-BASED OVERHEAT MONITORING SOLUTION FOR SINGLE PLANETARY MIXER IN BAKERY FOOD PROCESSING

Abstract

WSN-Based Overheat Monitoring Solution for Single Planetary Mixer in Bakery Food Processing This invention presents a wireless sensor network (WSN)-based overheat monitoring solution for single planetary mixers in bakery food processing. The system comprises a TWOMS_SPNode with a TI AM69 Processor, DS18B20 Temperature Sensor, and XBee RF Module for real-time data collection and transmission, and an RWOMS_SPNode featuring a NuttyFi WiFi Module, TFT Display, and cloud integration for remote monitoring. Leveraging IoT-based analytics, the system ensures proactive maintenance, real-time monitoring, and on-site visualization, improving safety and efficiency in bakery operations.

Specification

Description:FIELD OF THE INVENTION
This invention relates to WSN-Based Overheat Monitoring Solution for Single Planetary Mixer in Bakery Food Processing
BACKGROUND OF THE INVENTION
Ensuring the dependable and secure operation of individual planetary mixers during food processing presents a significant problem for the baking industry. A weak overheat monitoring system increases the likelihood that equipment would malfunction, which could lead to production delays, lowered product quality, or even safety risks. The insufficiency of traditional monitoring techniques in providing operators with preemptive alarms and real-time data makes it challenging for them to swiftly handle temperature-related issues.
CN202289928U - The utility model discloses a novel high-efficiency planetary mixer consisting of a mixing tank and an end cover, with the end cover mounted on the mixing tank. A motor installed on the end cover drives a rotating shaft extending into the mixing tank. A gear within the mixing tank connects to the rotating shaft and drives multiple agitating vanes. The motion of these vanes follows an extending hypocycloid path, ensuring high mixing efficiency and uniformity. The structure is simple, offering ease of use during loading, discharging, or cleaning.
Research Gap: The innovation integrates a Wireless Sensor Network (WSN) for wireless overheat monitoring, enhancing the functionality of Single Planetary Mixers in food processing units.
US9259696B2 - The invention relates to a mixing apparatus featuring: a) a mixing well with an internal volume not exceeding 100 ml; b) a drive mechanism with a stationary circumferential gear located on the inner surface of the mixing well; and c) a planetary mixing element, driven by a mixing element gear that engages with the stationary circumferential gear. This design facilitates efficient and precise mixing within a compact volume.
Research Gap: The novelty lies in the implementation of a Wireless Sensor Network (WSN) for wireless overheat monitoring, specifically tailored for Single Planetary Mixers in food processing units.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This state-of-the-art overheat monitoring system offers a sophisticated and practical way to guarantee operational dependability for individual planetary mixers in bakery food processing. The system continually and actively monitors the planetary mixer's temperature in real-time by integrating wireless sensor nodes with cloud-based technologies. Through the use of a customized web dashboard, operators can remotely analyze historical data, monitor trends, and get critical alerts when unusual temperature conditions arise.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This innovation promotes a more dependable and sustainable bakery manufacturing process by improving operational efficiency and helping to reduce overheating issues. With two essential components-the TWOMS_SPNode and RWOMS_SPNode-it operates as a comprehensive system designed to monitor and avoid overheating in the bakery food processing industry. The TWOMS_SPNode functions as a sensor hub and is furnished with a TI AM69 Processor, an XBee RF module, a DS18B20 temperature sensor, an indicator, a Real-Time Clock (RTC), and a power supply. Via the DS18B20 sensor, it gathers temperature data in real time from the planetary mixer. The XBee RF module enables wireless communication, enabling smooth data transfer to the RWOMS_SPNode and, eventually, to the cloud-based monitoring system.
Conversely, the RWOMS_SPNode, which is likewise driven by a TI AM69 Processor, has a TFT display, a power supply, and a NuttyfiWiFi Module. It is a data aggregator and display unit that uses the XBee RF module to remotely receive temperature data from the TWOMS_SPNode. The NuttyfiWiFi Module makes it possible to connect to the cloud server and makes it easier for sensor data to be transferred to a specific cloud environment. The planetary mixer's data collection is received, stored, and analyzed by the cloud-based monitoring system using Internet of Things (IoT)-based cloud technologies. Operators can access a web dashboard via personal accounts on a customized cloud server. Trending data charts are produced by predefined algorithms analyzing temperature data over time. Anomalies in temperature that cause critical warnings are shown on the web dashboard and the RWOMS_SPNode's TFT display. Through the use of an integrated approach, operators can remotely monitor the state of a single planetary mixer in real-time. This includes a centralized web dashboard platform for tracking and analyzing historical data, trends, and critical warnings, as well as on-site visibility through the TFT display.
BEST METHOD OF WORKING
1. This novel system relies on the TWOMS_SPNode, which functions as a sensor hub and wirelessly collects temperature data in real time from the DS18B20 sensor attached to the single planetary mixer. It does this by using an XBee RF module and a TI AM69 Processor. This makes it easier to communicate with the cloud-based monitoring system without interruption.
2. This innovation's RWOMS_SPNode, which functions as a data aggregator and display unit, is a crucial part. It permits wireless temperature data receipt from the TWOMS_SPNode and gives operators on-site visibility via the TFT display. Furthermore, it makes studied data accessible from a distance through a specialized cloud server.
3. The XBee RF module, which enables the smooth transfer of real-time temperature data between the TWOMS_SPNode (sensor hub) and the RWOMS_SPNode (data aggregator), is an essential wireless communication component in this cutting-edge system. In the process of preparing bakery products, this guarantees effective monitoring of single planetary mixers.
4. This innovation would not be possible without the DS18B20 sensor, which is included into the TWOMS_SPNode. It offers real-time temperature data from the single planetary mixer, guaranteeing precise tracking and prompt avoidance of overheating problems throughout the production of baked goods.
5. This innovation's TFT display, which is integrated inside the RWOMS_SPNode, provides crucial on-site visibility. It improves the monitoring procedure for single planetary mixers in bakery food processing by providing operators with immediate access to real-time temperature data and important alarms.
ADVANTAGES OF THE INVENTION
1. This innovation's TWOMS_SPNode acts as a vital sensor hub, wirelessly gathering temperature data in real-time from the DS18B20 sensor attached to the single planetary mixer using an XBee RF module and TI AM69 Processor. This allows for smooth communication with the cloud-based monitoring system.
2. The RWOMS_SPNode is essential to this innovation because it functions as a data aggregator and display unit, allowing the TWOMS_SPNode to wirelessly receive temperature data. It also gives operators remote access to the analyzed data via a dedicated cloud server and on-site visibility through the TFT display.
3. To ensure effective monitoring of single planetary mixers in bakery food processing, the XBee RF module plays a critical role in wireless communication in this innovation by enabling seamless transmission of real-time temperature data between the TWOMS_SPNode (sensor hub) and the RWOMS_SPNode (data aggregator).
4. This innovation would not be possible without the DS18B20 sensor, which is a crucial component of the TWOMS_SPNode. It provides real-time temperature data from the single planetary mixer to guarantee precise monitoring and prompt prevention of overheating concerns in the preparation of baked goods.
5. This innovation's TFT display, integrated into the RWOMS_SPNode, gives operators crucial on-site visibility by giving them access to real-time temperature data and important alarms. This improves the monitoring procedure for individual planetary mixers in the food processing of bakeries.
, Claims:1. A WSN-Based Overheat Monitoring device for Single Planetary Mixer in Bakery Food Processing, comprises a TWOMS_SPNode equipped with a TI AM69 Processor, XBee RF Module, DS18B20 Temperature Sensor, RTC Module, Indicator, and Power Supply, and a RWOMS_SPNode equipped with a TI AM69 Processor, XBee RF Module, TFT Display, NuttyFi WiFi Module, and Power Supply, enabling real-time wireless monitoring, cloud-based analytics, and on-site visualization for enhanced operational safety and efficiency in bakery food processing.
2. The device, as claimed in Claim 1, wherein the XBee RF Module facilitates seamless wireless communication between the TWOMS_SPNode and RWOMS_SPNode, ensuring efficient data transmission for continuous monitoring and proactive intervention.
3. The device, as claimed in Claim 1, wherein the DS18B20 Temperature Sensor integrated into the TWOMS_SPNode provides precise real-time temperature data, enabling early detection and prevention of overheating in single planetary mixers.
4. The device, as claimed in Claim 1, wherein the NuttyFi WiFi Module in the RWOMS_SPNode enables internet connectivity, allowing operators to remotely access real-time data and trends via a customized cloud server.
5. The device, as claimed in Claim 1, wherein the TFT Display integrated into the RWOMS_SPNode provides on-site real-time feedback and critical alerts, enhancing operator awareness and decision-making in bakery food processing environments.
6. The device, as claimed in Claim 1, wherein IoT-based cloud integration processes collected temperature data, generating actionable insights, historical trend analysis, and critical alerts to optimize the operation of single planetary mixers.

Documents