WPAN AND IOT INTEGRATED INNOVATION FOR HEALTH MONITORING WITH ALERTS IN TIMBER INDUSTRY ENVIRONMENTS FOR FIVE-AXIS ABRASIVE WATERJET CUTTER CNC MACHINE

Abstract

A WPAN and IoT Integrated Innovation for Health Monitoring with Alerts in Timber Industry Environments for Five-Axis Abrasive Waterjet Cutter CNC Machine comprises of WITHM_TIEMote (10), equipped with TI MSP432 Board (10G), XBee RF Module (10A), XBee base (10B), Temperature Sensor (10F), Vibration Sensor (10E), MPU6050 Module (10D), and Power Supply (10C), facilitates real-time data collection and transmission. A major contribution to this innovation is made by the WITHM_TIERMote, which is outfitted with a TI MSP432 Board, an XBee RF Module, an XBee base, an ESP01 Wifi Module, a TFT display, and a power supply. This allows operators and authorities in charge of monitoring the health of Five-Axis Abrasive Waterjet Cutter CNC machines in the timber industry to receive and visualize critical alerts and operational data with ease.

Specification

Description:FIELD OF THE INVENTION
This invention relates to WPAN and IoT Integrated Innovation for Health Monitoring with Alerts in Timber Industry Environments for Five-Axis Abrasive Waterjet Cutter CNC Machine.
BACKGROUND OF THE INVENTION
A five-axis abrasive waterjet cutter CNC machine is the centerpiece of this innovative health monitoring system, which attempts to increase operational safety and efficiency in the timber industry. Real-time temperature, vibration, and motion data from the CNC machine are reliably recorded by the system via the smooth integration of wireless sensor networks and cloud technology. After that, a machine learning algorithm is used to intelligently analyze the collected data, which enables the system to recognize and instantly alert operators to any critical circumstances or anomalies. These warnings allow authorities and onsite staff to respond quickly to possible problems by being shared via a web dashboard in addition to a local display.
A major obstacle facing the timber business is ensuring that Five-Axis Abrasive Waterjet Cutter CNC Machines operate at the highest level of performance, safety, and longevity. For a prompt and comprehensive health assessment in these settings, current monitoring systems sometimes lack the sophistication required. Unnoticed issues such as overheating, excessive vibrations, and unexpected motion can turn into costly repairs, machine downtime, and operator safety risks.
US9573289B2: Fluid jet systems, components and related methods are provided which are well adapted for processing workpieces under particularly work-friendly conditions. Embodiments include fluid jet systems and related methods that reduce, minimize or eliminate a gap between a workpiece being processed and jet receiving devices that receive and dissipate the energy of a fluid jet passing through the workpiece. Other embodiments include fluid jet systems and related methods involving fluid jet processing of workpieces in a submerged condition. Still further embodiments include fluid jet systems and related methods involving position and orientation adjustment of a fluid jet receptacle to coordinate the path of an incoming fluid jet with a central axis or other feature of the fluid jet receptacle.
RESEARCH GAP: A Wireless WPAN and IoT integrated solution for health tracking of Five-Axis Abrasive Waterjet Cutter CNC Machine is the novelty of the system.
ES2691963T3: A fluid jet cutting system, comprising: a fluid jet cutting head having a hole for the generation of a high pressure fluid jet and a jet outlet of fluid from which the high pressure fluid jet is discharged; a jet receiving receptacle for receiving the high pressure fluid jet after the high pressure fluid jet passes through the workpiece during a processing operation of the Workpiece; and a support structure for the support of the jet receiving receptacle, the support structure including a drive system for the selective adjustment of at least one of a lateral position of the receptacle of jet reception and an angular orientation of the jet receiving receptacle with respect to an axis defined by the fluid jet outlet of the fluid jet cutting head.
RESEARCH GAP: A Wireless WPAN and IoT integrated solution for health tracking of Five-Axis Abrasive Waterjet Cutter CNC Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
Specifically designed for a Five-Axis Abrasive Waterjet Cutter CNC Machine, this innovation aims to provide real-time health monitoring in an environment of the timber industry through a methodical approach to data collecting, transmission, cloud integration, and intelligent analysis. Using the TI MSP432 Board as its central processing unit, the WITHM_TIEMote device is crucial in managing several integrated sensors. While the MPU6050 Module and Vibration Sensor keep an eye on motion and vibrations, the Temperature Sensor records real-time heat data from the CNC machine. With the XBee RF Module, wireless connectivity between the WITHM_TIEMote and other system components is guaranteed within the WPAN network. In parallel, the WITHM_TIERMote device uses an XBee RF Module, XBee base, and TI MSP432 Board in a similar architecture; however, it also has an ESP01 Wifi Module for internet access. Alerts and important information are presented locally via the TFT Display.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Specifically designed for a Five-Axis Abrasive Waterjet Cutter CNC Machine, this innovation aims to provide real-time health monitoring in an environment of the timber industry through a methodical approach to data collecting, transmission, cloud integration, and intelligent analysis. Using the TI MSP432 Board as its central processing unit, the WITHM_TIEMote device is crucial in managing several integrated sensors. While the MPU6050 Module and Vibration Sensor keep an eye on motion and vibrations, the Temperature Sensor records real-time heat data from the CNC machine. With the XBee RF Module, wireless connectivity between the WITHM_TIEMote and other system components is guaranteed within the WPAN network. In parallel, the WITHM_TIERMote device uses an XBee RF Module, XBee base, and TI MSP432 Board in a similar architecture; however, it also has an ESP01 Wifi Module for internet access. Alerts and important information are presented locally via the TFT Display.
The gathered information is sent to a dedicated cloud server designed specifically for this invention over the WPAN network. This server effectively records all information, including vibration, temperature, and motion data, together with the relevant timestamps (date and time). The availability and accessibility of this data for further research is ensured by cloud technology. The core of this invention is the use of a machine learning (ML) algorithm, which uses intelligent analysis to find crucial circumstances or abnormalities while processing the gathered data in real-time. The machine learning algorithm initiates an alarm mechanism when it detects a possible problem that has to be addressed. This complete alert can be used for both local and remote applications. Locally, the TFT Display of the WITHM_TIERMote quickly presents notifications, guaranteeing onsite operators' rapid awareness in urgent circumstances. Concurrently, the warning is sent to a customized online dashboard with an interface that operators and authorities can access via their individual accounts.
BEST METHOD OF WORKING
For comprehensive health monitoring of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry, the WITHM_TIEMote, equipped with TI MSP432 Board, XBee RF Module, XBee base, Temperature Sensor, Vibration Sensor, MPU6050 Module, and Power Supply, facilitates real-time data collection and transmission.
A major contribution to this innovation is made by the WITHM_TIERMote, which is outfitted with a TI MSP432 Board, an XBee RF Module, an XBee base, an ESP01 Wifi Module, a TFT display, and a power supply. This allows operators and authorities in charge of monitoring the health of Five-Axis Abrasive Waterjet Cutter CNC machines in the timber industry to receive and visualize critical alerts and operational data with ease.
To enable effective and intelligent health monitoring of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry, the TI MSP432 Board, which is integrated into both of the motes, is used to facilitate the integration and coordination of various sensors, communication modules, and display interfaces.
The XBee RF Module, which is also a part of both motes, is utilized to allow wireless communication within the WPAN network. This makes it easier for the health monitoring components to exchange data seamlessly and ensures that real-time information flow is available for the thorough evaluation of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry.
All three sensors are connected to the WITHM_TIEMote and work together to provide vital real-time data for the health monitoring system of the Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry. This ensures proactive fault identification and improves overall operational safety and efficiency. The Temperature Sensor records real-time heat data, the Vibration Sensor detects vibrations, and the MPU6050 Module tracks motion.
With the ESP01 Wifi Module integrated into WITHM_TIERMote, real-time alerts and data accessibility are ensured. Additionally, the module allows for seamless data transmission and reception and facilitates the integration of WITHM_TIERMote into the health monitoring system for Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry.
The TFT Display, which is integrated into WITHM_TIERMote, is utilized to improve situational awareness, give operators instant visual alerts and operational data, and increase the general effectiveness and safety of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber sector.
The Power Supply, which plugs into each of the motes, provides the integrated components with the electrical energy they require, enabling continuous health monitoring of the Five-Axis Abrasive Waterjet Cutter CNC Machines used in the lumber sector.
ADVANTAGES OF THE INVENTION
1. Using a mix of sensors and wireless communication, the WITHM_TIEMote is essential to this breakthrough as it integrates vibration monitoring, temperature measuring, and motion detection. This makes it easier to gather and transmit data in real time, guaranteeing thorough health monitoring of CNC machines for five-axis abrasive waterjet cutters used in the timber industry.
2. The WITHM_TIERMote has made a substantial contribution to this innovation by its capacity to receive and visualize operational data and important warnings with ease. For the benefit of operators and authorities, it is essential in managing the health monitoring of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry.
3. The XBee RF Module plays an important function in the WPAN network by allowing wireless communication. This feature makes it easier for health monitoring components to communicate data in an efficient manner, guaranteeing real-time information flow for the thorough evaluation of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber sector.
4. The MPU6050 Module tracks motion, the Temperature Sensor records real-time heat data, and the Vibration Sensor picks up vibrations. When combined, these parts offer vital real-time data for the Five-Axis Abrasive Waterjet Cutter CNC Machines' health monitoring system in the timber sector. This improves overall operational safety and efficiency and guarantees proactive fault detection.
5. The ESP01 Wifi Module plays a crucial function in facilitating internet access, which makes data transfer and reception easy. It makes it easier to integrate WITHM_TIERMote into the Five-Axis Abrasive Waterjet Cutter CNC Machines' health monitoring system, guaranteeing data accessibility and real-time alarms.
6. The TFT Display provides operators with real-time visual alarms and operational data by acting as a local interface for the WITHM_TIERMote. By improving situational awareness, this helps Five-Axis Abrasive Waterjet Cutter CNC Machines in the forestry sector operate more efficiently and safely overall.
, Claims:1. A WPAN and IoT Integrated Innovation for Health Monitoring with Alerts in Timber Industry Environments for Five-Axis Abrasive Waterjet Cutter CNC Machine comprises of WITHM_TIEMote (10), equipped with TI MSP432 Board (10G), XBee RF Module (10A), XBee base (10B), Temperature Sensor (10F), Vibration Sensor (10E), MPU6050 Module (10D), and Power Supply (10C), facilitates real-time data collection and transmission.
2. The machine as claimed in claim 1, wherein a major contribution to this innovation is made by the WITHM_TIERMote, which is outfitted with a TI MSP432 Board, an XBee RF Module, an XBee base, an ESP01 Wifi Module, a TFT display, and a power supply; and this allows operators and authorities in charge of monitoring the health of Five-Axis Abrasive Waterjet Cutter CNC machines in the timber industry to receive and visualize critical alerts and operational data with ease.
3. The machine as claimed in claim 1, wherein to enable effective and intelligent health monitoring of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry, the TI MSP432 Board, which is integrated into both of the motes, is used to facilitate the integration and coordination of various sensors, communication modules, and display interfaces.
4. The machine as claimed in claim 1, wherein the XBee RF Module, which is also a part of both motes, is utilized to allow wireless communication within the WPAN network, and this makes it easier for the health monitoring components to exchange data seamlessly and ensures that real-time information flow is available for the thorough evaluation of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry.
5. The machine as claimed in claim 1, wherein all three sensors are connected to the WITHM_TIEMote and work together to provide vital real-time data for the health monitoring system of the Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry, and this ensures proactive fault identification and improves overall operational safety and efficiency, and the Temperature Sensor records real-time heat data, the Vibration Sensor detects vibrations, and the MPU6050 Module tracks motion.
6. The machine as claimed in claim 1, wherein with the ESP01 Wifi Module integrated into WITHM_TIERMote, real-time alerts and data accessibility are ensured; and additionally, the module allows for seamless data transmission and reception and facilitates the integration of WITHM_TIERMote into the health monitoring system for Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry.
7. The machine as claimed in claim 1, wherein the TFT Display, which is integrated into WITHM_TIERMote, is utilized to improve situational awareness, give operators instant visual alerts and operational data, and increase the general effectiveness and safety of Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber sector.
8. The machine as claimed in claim 1, wherein the Power Supply, which plugs into each of the motes, provides the integrated components with the electrical energy they require, enabling continuous health monitoring of the Five-Axis Abrasive Waterjet Cutter CNC Machines used in the lumber sector.

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