WPAN-EQUIPPED HYDRAULIC OIL CONDITION TRACKING SYSTEM FOR CHEMICAL BONDING MACHINE WITHIN TEXTILE INDUSTRY

Abstract

WPAN-Equipped Hydraulic Oil Condition Tracking System for Chemical Bonding Machine within Textile Industry This invention presents an advanced hydraulic oil condition tracking system designed for chemical bonding machines in the textile industry. It integrates WPAN technology and IoT-enabled cloud analytics using a WTHOM_CBMNode with an Atmega1280 MCU Board, XBee Module, and sensors for data collection, and a WRHOM_CBMNode equipped with GPRS Modem, HMI Display, and Piezo Buzzer for real-time monitoring and communication. Data is wirelessly transmitted to a cloud server for processing and analysis, providing live data, critical alerts, and trend charts via a user-friendly interface. This system enhances operational efficiency, proactive maintenance, and decision-making in hydraulic oil condition management.

Specification

Description:FIELD OF THE INVENTION
This invention relates to WPAN-Equipped Hydraulic Oil Condition Tracking System for Chemical Bonding Machine within Textile Industry
BACKGROUND OF THE INVENTION
One of the biggest challenges facing the textile industry is maintaining and managing hydraulic oil conditions in chemical bonding machines. The inability of current systems to monitor in real time creates space for possible problems including temperature swings, excessive noise, and poor air quality, all of which can have a detrimental effect on machine efficiency. Moreover, the lack of a unified cloud-based solution creates a barrier to timely decision-making and effective data analysis.
US20220139867A1 - A bonding method can include polishing a first bonding layer of a first element for direct bonding. The first bonding layer comprises a first conductive pad and a first non-conductive bonding region. After polishing, a last chemical treatment can be performed on the polished first bonding layer. After performing the last chemical treatment, the first bonding layer of the first element can be directly bonded to a second bonding layer of a second element without an intervening adhesive, including directly bonding the first conductive pad to a second conductive pad of the second bonding layer and directly bonding the first non-conductive bonding region to a second non-conductive bonding region of the second bonding layer. No treatment or rinse is performed on the first bonding layer between performing the last chemical treatment and directly bonding.
Research Gap: A Wireless innovation for the Textile Industry for Hydraulic Oil Monitoring of Chemical Bonding Machines using WPAN and Cloud is the novelty of the system.
US10074627B2 - A polymerizable composition includes at least one monomer, a photoinitiator capable of initiating polymerization of the monomer when exposed to light, and a phosphor capable of producing light when exposed to radiation (typically X-rays). The material is particularly suitable for bonding components at ambient temperature in situations where the bond joint is not accessible to an external light source. An associated method includes placing a polymerizable adhesive composition, including a photoinitiator and energy-converting material, such as a down-converting phosphor, in contact with at least two components to be bonded to form an assembly; and irradiating the assembly with radiation at a first wavelength, capable of conversion (down-conversion by the phosphor) to a second wavelength capable of activating the photoinitiator, to prepare items such as inkjet cartridges, wafer-to-wafer assemblies, semiconductors, integrated circuits, and the like.
Research Gap: A Wireless innovation for the Textile Industry for Hydraulic Oil Monitoring of Chemical Bonding Machines using WPAN and Cloud is the novelty of the system.

SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This ground-breaking development serves as a sophisticated and all-inclusive solution designed specifically for the textile sector, offering continuous real-time hydraulic oil condition monitoring and analysis within chemical bonding machines. By leveraging wireless connectivity and cloud computing, the system continuously collects information from several sensors, assessing variables like vibration, temperature, noise, air quality, and liquid velocity. The processed data is then forwarded to a specified cloud server, where Trending Data, Live Data, and Critical Alerts are generated by pre-programmed algorithms. The useful insights that are obtained are then communicated via intuitive user interfaces, which include dashboards on the web and mobile devices in addition to a local display.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The innovative system offers a cutting-edge solution for the real-time tracking of hydraulic oil conditions in chemical bonding machines used in the textile sector. It does this by seamlessly integrating hardware components, wireless communication technologies, and cloud-based analytics. The WTHOM_CBMNode and WRHOM_CBMNode, two specialized nodes with different sets of components each, form the network that powers the innovation. An Atmega1280 MCU Board serves as the central processing unit, managing the operations of multiple sensors and communication modules, starting with the WTHOM_CBMNode. Wireless connection is made easier with the help of the XBee Module with Patch, allowing nodes to exchange data seamlessly. The incorporation of a Liquid Velocity Sensor, NAS Sensor for tracking Air, Noise, and Vibration levels, and Liquid Temperature Sensor guarantees a thorough comprehension of hydraulic oil conditions. Local feedback is provided via an indicator, and continuous functioning is guaranteed by a dedicated power supply.
However, utilizing an XBee Module with Patch, the WRHOM_CBMNode-a complement to the WTHOM_CBMNode-has comparable communication capabilities. It has a GPRS modem built in for more flexible and expanded communication range. The node has an audio alert Piezo Buzzer and an HMI Display that offer a local interface for real-time data viewing. Long-term functionality is guaranteed by the power supply. Real-time data processing, transmission, and collection are at the heart of these nodes' cooperative functioning. The WTHOM_CBMNode's sensors continuously track important hydraulic oil condition parameters. Then, using the XBee communication modules, the gathered data is wirelessly sent to the customized cloud server. The incoming data is analyzed by this server, which was created especially for the innovation, using preset algorithms.
The system produces Trending Data, Live Data, and Critical Alerts after analysis. While Live Data gives information on hydraulic oil conditions in real time, Trending Data provides insights into long-term tendencies. Based on the predefined algorithm's evaluation of possible problems or anomalies in the oil condition, Critical Alerts are set off. Operators can communicate with the system through user interfaces such as the mobile interface, customized web dashboard, and HMI Display. While the web dashboard and mobile interface allow for distant monitoring and management, the HMI Display offers instantaneous, on-site access to pertinent information. Enhancing the system's usability and accessibility, users can log in to their accounts to obtain full data and receive important warnings.
BEST METHOD OF WORKING
1. For the purpose of monitoring important parameters like liquid temperature, noise, air quality, and liquid velocity in chemical bonding machines used in the textile industry, the WTHOM_CBMNode, which is outfitted with an Atmega1280 MCU Board, an XBee Module with Patch, a Liquid Velocity Sensor, an Indicator, and a Power Supply, is utilized. This allows for real-time data collection and wireless transmission to a specialized cloud server for thorough analysis and decision-making.
2. The WRHOM_CBMNode is utilized to offer a local interface for real-time data visualization, extended communication capabilities, and audible alerts. It is equipped with an Atmega1280 MCU Board, an XBee Module with Patch, a GPRS Modem, an HMI Display, a Piezo Buzzer, and a Power Supply. This improves the system's accessibility and responsiveness for efficient monitoring and management of hydraulic oil conditions in chemical bonding machines used in the textile industry.
3. The XBee Module with Patch, which is built into both of the motes, is utilized to improve the overall connectivity and efficacy of the hydraulic oil condition tracking system in the textile industry, facilitate real-time data transmission from sensors in the chemical bonding machines to the cloud server, and enable seamless wireless communication between nodes.
4. Together, the liquid temperature, NAS, and liquid velocity sensors-all of which are connected to the WTHOM_CBMNode-provide vital real-time information on temperature fluctuations, environmental conditions, and liquid flow characteristics in chemical bonding machines, allowing for thorough monitoring of hydraulic oil conditions in the textile sector.
5. To improve the responsiveness and accessibility of the hydraulic oil condition tracking system in chemical bonding machines used in the textile industry, the GPRS modem integrated into the WRHOM_CBMNode is used to facilitate extended communication capabilities. This allows data to be transmitted over a wider range.
6. For improved monitoring and decision-making, the HMI Display, which is interfaced on the WRHOM_CBMNode, is utilized as a visual interface. It offers local real-time data visualization and guarantees prompt operator insights into hydraulic oil conditions in chemical bonding machines employed in the textile sector.

ADVANTAGES OF THE INVENTION
1. The WTHOM_CBMNode plays a key role in this ground-breaking invention by integrating sensors intended to track vital characteristics such as liquid temperature, noise level, air quality, and liquid velocity in textile industry chemical bonding machines. With the help of this integration, data may be wirelessly transmitted in real-time to a specialized cloud server for thorough analysis and well-informed decision-making.
2. The WRHOM_CBMNode, which uses a GPRS Modem, Piezo Buzzer, and HMI Display, is an essential part of this creative solution. These features improve the system's accessibility and responsiveness by offering a local interface for real-time data visualization, increased communication possibilities, and auditory alarms.This improvement is critical to the efficient monitoring and control of hydraulic oil conditions in textile industry chemical bonding equipment.
3. An essential part of guaranteeing smooth wireless connection between nodes is the XBee Module with Patch. This feature makes it easier for sensors within chemical bonding machines to provide real-time data to the cloud server, which improves the hydraulic oil condition tracking system's overall effectiveness and connectivity in the textile industry.
4. This innovation would not be possible without the combined efforts of the liquid temperature sensor, liquid velocity sensor, and NAS sensor. In chemical bonding machines, these sensors offer vital real-time data on temperature fluctuations, ambient conditions, and liquid flow characteristics. An in-depth comprehension of hydraulic oil conditions in the textile industry is made possible by this extensive monitoring capabilities.
5. This creative solution's key interface, the HMI Display, provides local real-time data visualization. This function guarantees instantaneous operator insights into hydraulic oil conditions in textile industry chemical bonding machines, improving monitoring capabilities and enabling well-informed decision making.
, Claims:1. A WPAN-Equipped Hydraulic Oil Condition Tracking System for Chemical Bonding Machine within Textile Industry, comprises a WTHOM_CBMNode (101) equipped with an Atmega1280 MCU Board (102), XBee Module with Patch (103), Liquid Velocity Sensor (104), NAS Sensor (105), Liquid Temperature Sensor (106), Indicator (107), and Power Supply (108), and a WRHOM_CBMNode (201) equipped with an Atmega1280 MCU Board (202), XBee Module with Patch (203), GPRS Modem (204), HMI Display (205), Piezo Buzzer (206), and Power Supply (207),together, these nodes enable real-time monitoring, wireless data transmission, and IoT-based analytics for the efficient operation of hydraulic oil condition tracking in chemical bonding machines.
2. The system, as claimed in Claim 1, wherein the XBee Module with Patch (103, 203) facilitates seamless wireless communication between the WTHOM_CBMNode and WRHOM_CBMNode, ensuring real-time data transfer for monitoring hydraulic oil conditions in chemical bonding machines.
3. The system, as claimed in Claim 1, wherein the Liquid Velocity Sensor (104), NAS Sensor (105), and Liquid Temperature Sensor (106) integrated into the WTHOM_CBMNode provide comprehensive real-time data on hydraulic oil flow, air quality, vibration, and temperature for precise condition analysis.
4. The system, as claimed in Claim 1, wherein the GPRS Modem (204) in the WRHOM_CBMNode extends communication capabilities, enabling long-range data transmission to a specialized cloud server for advanced analysis and insights.
5. The system, as claimed in Claim 1, wherein the HMI Display (205) interfaced with the WRHOM_CBMNode provides operators with real-time visual feedback and critical alerts, supporting informed decision-making for the maintenance of chemical bonding machines.
6. The system, as claimed in Claim 1, wherein the Piezo Buzzer (206) in the WRHOM_CBMNode provides audible alerts for critical hydraulic oil condition anomalies, ensuring prompt operator response to potential issues.
7. The system, as claimed in Claim 1, wherein IoT-based cloud integration processes incoming data using advanced algorithms, generating actionable insights, live data, and trend charts for enhanced monitoring and decision-making capabilities.

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