WPAN BASED HEALTH MONITORING SOLUTION FOR HYDRAULIC AUTOMATIC BALE EJECTION WRAPPER MACHINE WITHIN INDUSTRIAL WRAPPING CHAMBER

Abstract

A wpan based health monitoring system for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber comprises WBHM_WMIWCTMote (90a) serves as a dedicated sensor node, gathering real-time data on critical parameters like vibration, temperature, and pressure from the Hydraulic Automatic Bale Ejection Wrapper Machine, this allows for thorough health monitoring within the Industrial Wrapping Chamber, it is equipped with an ATmega16 Processor Board (92c), an XBee RF Module with Patch (91b), a MEMS Vibration Sensor (96f), a Temperature Sensor (95e), a Pressure Sensor (94d), and a power supply (93d) the ATmega16 Processor Board, ESP01 Wifi Module, Power Supply, and XBee RF Module with Patch that are all attached to the WBHM_WMIWCRMote act as the internet gateway, facilitating wireless communication and smooth data transfer to a customized web dashboard that enables operators to monitor and assess the condition of the Hydraulic Automatic Bale Ejection Wrapper Machine from a distance inside the Industrial Wrapping Chamber.

Specification

Description:FIELD OF THE INVENTION
This invention relates to wpan based health monitoring solution for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber.
BACKGROUND OF THE INVENTION
This creative solution serves as a complete health monitoring system for industrial wrapping chamber-operating hydraulic automatic bale ejection wrapper machines. The system provides real-time monitoring of the machine's operational state by utilizing sophisticated sensors to gather vital data including vibration, temperature, and pressure. The data is transmitted wirelessly to a central hub, which may be accessed remotely via a personalized online dashboard. This function gives operators the ability to keep an eye on the machine's health, spot possible problems early, and decide how best to proceed to maximize performance. Including internet connectivity improves accessibility and offers a quick and easy way to monitor the state of the gear. In the end, this results in lower downtime and more operational efficiency.
This solution addresses the difficulty of providing effective health monitoring for Hydraulic Automatic Bale Ejection Wrapper Machines located in Industrial Wrapping Chambers. Traditional monitoring methods often do not have real-time capabilities, which make it difficult to identify possible problems in a timely manner and leads to increased operational inefficiencies and downtime.
US11612108B2: An agricultural baler towable by a vehicle that includes a frame and a baler hydraulic system. The baler hydraulic system includes a plurality of hydraulically operated subsystems, a plurality of hydraulic subsystem lines being fluidly connected to the plurality of hydraulically operated subsystems, and a hydraulic manifold fluidly connected to the plurality of hydraulic subsystem lines and configured for connecting to the vehicle hydraulic system. The agricultural baler also includes an electrical processing circuit operably connected to the hydraulic manifold and configured for switching the hydraulic manifold for connecting at least one hydraulic subsystem line of the plurality of hydraulic subsystem lines to the vehicle hydraulic system.
RESEARCH GAP: WPAN based Health Monitoring Solution for Hydraulic Automatic Bale Ejection Wrapper Machine is the novelty of the system.
US9408349B2: A wrapper for wrapping round bales of crop material includes a frame, a wrapping table pivotable between a wrapping position and a bale release position, a wrapping device, and an unloading device. The unloading device has an unloading arm movable between a receiving position and a release position, and a ground support movable between a lifted position and a support position, wherein the wrapper comprises a first actuator to move the unloading arm from the receiving position to the release position. The wrapper includes a second actuator arranged to move the ground support from the lifted position to the support position and to move the wrapping table at least partially from the wrapping position to the bale release position.
RESEARCH GAP: WPAN based Health Monitoring Solution for Hydraulic Automatic Bale Ejection Wrapper Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The invention involves the installation of two discrete devices, the WBHM_WMIWCTMote and WBHM_WMIWCRMote, intended for the purpose of monitoring the hydraulic automatic bale ejection wrapper machines in industrial wrapping chambers. Essential data about the machine's health is gathered by the ATmega16 Processor Board, XBee RF Module with Patch, MEMS Vibration Sensor, Temperature Sensor, Pressure Sensor, and Dedicated Power Supply that are all included with the WBHM_WMIWCTMote. While the temperature and pressure sensors keep an eye on the surrounding conditions, the MEMS vibration sensor records vibration patterns. Real-time communication is made possible through the wireless transmission of the gathered data via the XBee RF Module.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The invention involves the installation of two discrete devices, the WBHM_WMIWCTMote and WBHM_WMIWCRMote, intended for the purpose of monitoring the hydraulic automatic bale ejection wrapper machines in industrial wrapping chambers. Essential data about the machine's health is gathered by the ATmega16 Processor Board, XBee RF Module with Patch, MEMS Vibration Sensor, Temperature Sensor, Pressure Sensor, and Dedicated Power Supply that are all included with the WBHM_WMIWCTMote. While the temperature and pressure sensors keep an eye on the surrounding conditions, the MEMS vibration sensor records vibration patterns. Real-time communication is made possible through the wireless transmission of the gathered data via the XBee RF Module.
In contrast, the WBHM_WMIWCRMote has an ESP01 WiFi Module, an ATmega16 Processor Board, an XBee RF Module with Patch, and a power supply. This device acts as an internet gateway, allowing health data to be transferred to a personalized web dashboard. With the ESP01 Wifi Module installed, the machine's health condition may be remotely and instantly monitored by the operator, ensuring uninterrupted connectivity. The WBHM_WMIWCTMote continuously monitors the important parameters of the bale ejection wrapper machine as part of the operational procedure. Data is sent from the sensors to the WBHM_WMIWCRMote using the XBee RF Module as it is gathered. With the Wifi Module installed, the WBHM_WMIWCRMote connects to the internet and transfers data to a customized web dashboard that the operator can view.
BEST METHOD OF WORKING
The WBHM_WMIWCTMote serves as a dedicated sensor node, gathering real-time data on critical parameters like vibration, temperature, and pressure from the Hydraulic Automatic Bale Ejection Wrapper Machine. This allows for thorough health monitoring within the Industrial Wrapping Chamber. It is equipped with an ATmega16 Processor Board, an XBee RF Module with Patch, a MEMS Vibration Sensor, a Temperature Sensor, a Pressure Sensor, and a power supply.
The ATmega16 Processor Board, ESP01 Wifi Module, Power Supply, and XBee RF Module with Patch that are all attached to the WBHM_WMIWCRMote act as the internet gateway, facilitating wireless communication and smooth data transfer to a customized web dashboard that enables operators to monitor and assess the condition of the Hydraulic Automatic Bale Ejection Wrapper Machine from a distance inside the Industrial Wrapping Chamber.
The ATmega16 Processor Board serves as the central processing unit, controlling and supplying computational power to motes in the industrial wrapping chamber's hydraulic automatic bale ejection wrapper machine's health monitoring system. It is integrated with both WBHM_WMIWCTMote and WBHM_WMIWCRMote.
The XBee RF Module integrates with the WBHM_WMIWCTMote and WBHM_WMIWCRMote. Patch acts as a wireless communication link between the motes, enabling smooth data transfer and real-time monitoring of the Industrial Wrapping Chamber's Hydraulic Automatic Bale Ejection Wrapper Machine's health.
The WBHM_WMIWCTMote's data collection capabilities are integrated with the MEMS Vibration Sensor, Temperature Sensor, and Pressure Sensor, which offers vital information on the machine's vibrational patterns, ambient temperature, and pressure conditions for thorough health monitoring of the Hydraulic Automatic Bale Ejection Wrapper Machine inside the Industrial Wrapping Chamber.
The WBHM_WMIWCRMote's integration with the ESP01 WiFi Module facilitates internet connectivity and the transfer of health data to a customized web dashboard, enabling operators to remotely monitor the Industrial Wrapping Chamber's Hydraulic Automatic Bale Ejection Wrapper Machine in real-time.
The Power Supply plugs into the WBHM_WMIWCTMote and WBHM_WMIWCRMote, giving the Hydraulic Automatic Bale Ejection Wrapper Machine in the Industrial Wrapping Chamber the electrical energy it needs to check its health.
ADVANTAGES OF THE INVENTION
1. The Hydraulic Automatic Bale Ejection Wrapper Machine provides real-time data on vital factors including vibration, temperature, and pressure to the WBHM_WMIWCTMote, which functions as a dedicated sensor node. This feature makes it possible to check the overall health of the Industrial Wrapping Chamber.
2. The WBHM_WMIWCRMote serves as the internet gateway, enabling wireless connectivity and smooth data transfer to a personalized online dashboard. This feature enables operators to remotely keep an eye on and assess the condition of the Industrial Wrapping Chamber's Hydraulic Automatic Bale Ejection Wrapper Machine.
3. The ATmega16 Processor Board functions as the main processing unit in the industrial wrapping chamber's health monitoring system for the Hydraulic Automatic Bale Ejection Wrapper Machine. It provides computational power and control for the WBHM_WMIWCTMote and WBHM_WMIWCRMote.
4. The wireless communication link between the WBHM_WMIWCTMote and WBHM_WMIWCRMote is provided by the XBee RF Module with Patch. The Hydraulic Automatic Bale Ejection Wrapper Machine within the Industrial Wrapping Chamber may now be monitored in real time for health issues thanks to this innovation.
5. The temperature, pressure, and vibration sensors of the MEMS improve the WBHM_WMIWCTMote's ability to collect data. They support thorough health monitoring of the Hydraulic Automatic Bale Ejection Wrapper Machine within the Industrial Wrapping Chamber by offering vital information on the machine's vibrating patterns, ambient temperature, and pressure levels.
6. The WBHM_WMIWCRMote's ESP01 Wifi Module enables internet access, allowing health data to be transferred to a customized web interface. With the use of this feature, operators may keep an eye on the Industrial Wrapping Chamber's Hydraulic Automatic Bale Ejection Wrapper Machine in real time from a distance.
, Claims:1. A wpan based health monitoring system for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber comprises WBHM_WMIWCTMote (90a) serves as a dedicated sensor node, gathering real-time data on critical parameters like vibration, temperature, and pressure from the Hydraulic Automatic Bale Ejection Wrapper Machine, this allows for thorough health monitoring within the Industrial Wrapping Chamber, it is equipped with an ATmega16 Processor Board (92c), an XBee RF Module with Patch (91b), a MEMS Vibration Sensor (96f), a Temperature Sensor (95e), a Pressure Sensor (94d), and a power supply (93d).
2. The system as claimed in claim 1, wherein the ATmega16 Processor Board, ESP01 Wifi Module, Power Supply, and XBee RF Module with Patch that are all attached to the WBHM_WMIWCRMote act as the internet gateway, facilitating wireless communication and smooth data transfer to a customized web dashboard that enables operators to monitor and assess the condition of the Hydraulic Automatic Bale Ejection Wrapper Machine from a distance inside the Industrial Wrapping Chamber.
3. The system as claimed in claim 1, wherein the ATmega16 Processor Board serves as the central processing unit, controlling and supplying computational power to motes in the industrial wrapping chamber's hydraulic automatic bale ejection wrapper machine's health monitoring system, it is integrated with both WBHM_WMIWCTMote and WBHM_WMIWCRMote.
4. The system as claimed in claim 1, wherein the XBee RF Module integrates with the WBHM_WMIWCTMote and WBHM_WMIWCRMote, patch acts as a wireless communication link between the motes, enabling smooth data transfer and real-time monitoring of the Industrial Wrapping Chamber's Hydraulic Automatic Bale Ejection Wrapper Machine's health.
5. The system as claimed in claim 1, wherein the WBHM_WMIWCTMote's data collection capabilities are integrated with the MEMS Vibration Sensor, Temperature Sensor, and Pressure Sensor, which offers vital information on the machine's vibrational patterns, ambient temperature, and pressure conditions for thorough health monitoring of the Hydraulic Automatic Bale Ejection Wrapper Machine inside the Industrial Wrapping Chamber.
6. The system as claimed in claim 1, wherein the WBHM_WMIWCRMote's integration with the ESP01 WiFi Module facilitates internet connectivity and the transfer of health data to a customized web dashboard, enabling operators to remotely monitor the Industrial Wrapping Chamber's Hydraulic Automatic Bale Ejection Wrapper Machine in real-time.
7. The system as claimed in claim 1, wherein the Power Supply plugs into the WBHM_WMIWCTMote and WBHM_WMIWCRMote, giving the Hydraulic Automatic Bale Ejection Wrapper Machine in the Industrial Wrapping Chamber the electrical energy it needs to check its health.

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