WIRELESS VIBRATION MONITORING AND FFT ANALYTICS OF HYDRAULIC TOP HAMMER DRILLS IN MINING OPERATIONS USING XBEE WITH CLOUD LOGGING

Abstract

A system of wireless vibration monitoring and FFT analytics of hydraulic top hammer drills in mining operations using xbee with cloud logging comprises WVMFATHTMote (100), which is outfitted with a BeagleBone Processor Board (105), an XBee Module with Base (101), a 3 Axis MEMS Vibration Sensor (104), an RTC Module (103), and a Power Supply (102), is essential, it is responsible for gathering real-time vibration data from the drill and enables advanced condition monitoring for early issue detection and well-informed decision-making by mining operators the WVMFARHTMote is used for wireless vibration monitoring and FFT analytics of hydraulic top hammer drills, it is outfitted with a BeagleBone Processor Board, an XBee Module with Base, a GSM Modem, a TFT Display, and a Power Supply, these features allow for on-site visualization and remote communication, giving mining operators real-time insights into the performance of the drill and promoting proactive decision-making for optimal maintenance and operational efficiency.

Specification

Description:FIELD OF THE INVENTION
This invention relates to wireless vibration monitoring and fft analytics of hydraulic top hammer drills in mining operations using xbee with cloud logging.
BACKGROUND OF THE INVENTION
This innovative technology uses FFT analytics and wireless vibration detection for hydraulic top hammer drills to completely change the way condition monitoring is done in mining operations. The system utilizes cutting-edge sensors and cloud-based technologies to enable the collecting of real-time vibration data from the drill and to apply machine learning algorithms for comprehensive analysis. Important insights are then generated and presented on an easily navigable web dashboard, which includes trend analysis and the FFT identification of possible problems.
An important problem facing the mining industry is effectively keeping track of the condition of Hydraulic Top Hammer Drills. The absence of real-time capabilities and comprehensive analytical tools in conventional monitoring systems sometimes leads to operational inefficiencies and increased downtime due to unplanned equipment breakdowns. The absence of a wireless condition monitoring system that can be relied upon makes it more difficult to identify and address vibration problems in a timely manner, which is a critical factor affecting drill performance.
CN211647984U: The utility model discloses an improve equipment of dig rig soon and go into rock efficiency, including digging rig, air compressor machine, high-pressure tuber pipe, impacter, down-the-hole hammer and quick conversion equipment soon, the utility model discloses the beneficial effect who brings as follows: 1. the pneumatic down-the-hole hammer drilling process and the rotary drilling rig drilling process are combined, so that rotary drilling can be realized, and impact rotary drilling can be performed by using the pneumatic down-the-hole hammer, so that the drilling requirement in a hard stratum is met, the problems that the ground slips and cannot be scaled and cannot be constructed in the hard stratum when the conventional rotary drilling rig drills in the hard stratum can be effectively solved, the construction efficiency of the rotary drilling rig in the hard stratum is improved, and the construction progress is accelerated; 2. the down-the-hole hammer and the rotary drilling rig are combined for drilling construction, the advantage that the pneumatic down-the-hole hammer is high in construction speed of hard and brittle rock strata is fully exerted, drilling construction efficiency of the rotary drilling rig in medium and hard rock strata is greatly improved, and the application range of the existing rotary drilling rig is widened.
RESEARCH GAP: Vibration Monitoring and FFT Analysis of Hydraulic Top Hammer Drills in Mining Operation using WPAN and cloud innovation is the novelty of the system.
CN101105113A: The invention discloses a hydraulic impact-rotary drilling tool, which comprises a hollow oil passage water joint, an oil passage driving drill rod, an oil passage driven drill rod, a hydraulic impactor, a core barrel, a drilling head, and an oil pipe, wherein the oil passage water joint, oil passage driving drill rod, oil passage driven drill rod, hydraulic impactor, core barrel and drilling head are sequentially connected by screw, and an oil inlet passage and a corresponding oil outlet passage of the oil pipe are respectively provided on the oil passage water joint, oil passage driving drill rod, oil passage driven drill rod and hydraulic impactor. When the hydraulic impactor is started, by the impact force of an impact hammer controlled by hydraulic pressure impacting an anvil, the force and speed of the drilling head are increased during drilling process, so as to drill into rubble stratum, erratic stone-containing stratum and hard rock stratum, and the operation is very convenient.
RESEARCH GAP: Vibration Monitoring and FFT Analysis of Hydraulic Top Hammer Drills in Mining Operation using WPAN and cloud innovation is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This invention greatly improves the effectiveness of condition monitoring for hydraulic top hammer drills in mining operations by utilizing wireless connectivity, cloud computing, and advanced analytics. The two separate devices used by the system are the WVMFATHTMote and WVMFARHTMote, each of which is intended to perform a certain role. With a BeagleBone Processor Board, XBee Module with Base, 3 Axis MEMS Vibration Sensor, RTC Module, and Power Supply, the WVMFATHTMote is primarily focused on vibration monitoring. The hydraulic top hammer drill's vibration data is recorded in real time by this equipment. Concurrently, the BeagleBone Processor Board, XBee Module with Base, GSM Modem, TFT Display, and Power Supply of the WVMFARHTMote are devoted to data visualization and remote communication. By creating a Wireless Personal Area Network (WPAN), the XBee modules enable smooth wireless connection between the devices and create a network that is connected for the purpose of transmitting data. Wireless transmission of the vibration data from the MEMS sensor in the WVMFATHTMote and other pertinent data from the WVMFARHTMote is done to a dedicated cloud server created especially for this breakthrough.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.

DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This invention greatly improves the effectiveness of condition monitoring for hydraulic top hammer drills in mining operations by utilizing wireless connectivity, cloud computing, and advanced analytics. The two separate devices used by the system are the WVMFATHTMote and WVMFARHTMote, each of which is intended to perform a certain role. With a BeagleBone Processor Board, XBee Module with Base, 3 Axis MEMS Vibration Sensor, RTC Module, and Power Supply, the WVMFATHTMote is primarily focused on vibration monitoring. The hydraulic top hammer drill's vibration data is recorded in real time by this equipment. Concurrently, the BeagleBone Processor Board, XBee Module with Base, GSM Modem, TFT Display, and Power Supply of the WVMFARHTMote are devoted to data visualization and remote communication. By creating a Wireless Personal Area Network (WPAN), the XBee modules enable smooth wireless connection between the devices and create a network that is connected for the purpose of transmitting data. Wireless transmission of the vibration data from the MEMS sensor in the WVMFATHTMote and other pertinent data from the WVMFARHTMote is done to a dedicated cloud server created especially for this breakthrough.
The data goes through a thorough examination process once it reaches the cloud server. The vibration data is interpreted by pre-programmed machine learning algorithms, and detailed frequency domain analysis is performed using the Fast Fourier Transform (FFT). Through the identification of key alerts, these analytical techniques aid in the prompt detection of possible problems or irregularities in the hydraulic top hammer drill's operation. After being processed and examined, the data is shown in a personalized web dashboard that is accessed by user accounts. With trend analyses, important alerts, and other pertinent metrics, this dashboard provides operators with a thorough understanding of the state of the hydraulic top hammer drill. A TFT Display is incorporated into the WVMFARHTMote to improve real-time monitoring capabilities and on-site visualization.
BEST METHOD OF WORKING
For wireless vibration monitoring and FFT analytics of the Hydraulic Top Hammer Drills Machine, the WVMFATHTMote, which is outfitted with a BeagleBone Processor Board, an XBee Module with Base, a 3 Axis MEMS Vibration Sensor, an RTC Module, and a Power Supply, is essential. It is responsible for gathering real-time vibration data from the drill and enables advanced condition monitoring for early issue detection and well-informed decision-making by mining operators.
The WVMFARHTMote is used for wireless vibration monitoring and FFT analytics of hydraulic top hammer drills. It is outfitted with a BeagleBone Processor Board, an XBee Module with Base, a GSM Modem, a TFT Display, and a Power Supply. These features allow for on-site visualization and remote communication, giving mining operators real-time insights into the performance of the drill and promoting proactive decision-making for optimal maintenance and operational efficiency.
The BeagleBone Processor Board, which is a part of WVMFATHTMote, is utilized for FFT analytics and wireless vibration monitoring of hydraulic top hammer drills. It is essential for data processing, component coordination, and communication in order to provide effective real-time monitoring and analysis.
Wireless vibration monitoring and FFT analytics of hydraulic top hammer drills are made possible by the XBee Module with Base, which is also a part of the WVMFATHTMote. It allows for seamless data transmission between the monitoring devices, creates a Wireless Personal Area Network (WPAN), and provides real-time connectivity for thorough condition monitoring.
Real-time vibration data from the drill is captured by the 3 Axis MEMS Vibration Sensor included into WVMFATHTMote, which enables mining operators to make well-informed decisions, spot issues early, and perform advanced status monitoring.
The GSM modem with integrated WVMFATHTMote is used to improve on-site visualization, enable real-time data transmission, and facilitate remote communication. It gives mining operators quick insights into drill performance, allowing them to make proactive decisions and maximize operational efficiency.
Mining operators can make proactive decisions for optimal maintenance and operational efficiency by using the TFT Display, which is interfaced to WVMFATHTMote, to get real-time information into the drill's performance.
ADVANTAGES OF THE INVENTION
1. A key component in gathering real-time vibration data from the drill is the WVMFATHTMote, a novel system for wireless vibration monitoring and FFT analytics of Hydraulic Top Hammer Drills. This makes it easier to do advanced condition monitoring, which helps mining operators identify problems early and make wise decisions.
2. On-site viewing and remote communication are made possible by the WVMFARHTMote, a novel system for wireless vibration monitoring and FFT analytics of hydraulic top hammer drills that incorporates a TFT display and GSM modem. It helps mining operators make proactive decisions for optimal maintenance and operating efficiency by giving them real-time data into the drill's performance.
3. The wireless communication link between the XBee Module and Base is essential to the novel system that monitors wireless vibration and does FFT analytics on hydraulic top hammer drills. By creating a Wireless Personal Area Network (WPAN) and facilitating smooth data transfer between monitoring equipment, it makes real-time connectivity possible for thorough condition monitoring.
4. Real-time vibration data from the drill is captured by the 3 Axis MEMS Vibration Sensor, which is a crucial part of the cutting-edge system for wireless vibration monitoring and FFT analytics of Hydraulic Top Hammer Drills. Mining operators are able to make well-informed decisions, spot issues early, and monitor advanced conditions thanks to this functionality.
5. The GSM Modem enables remote communication with its integration into the cutting-edge FFT analytics and wireless vibration monitoring system of Hydraulic Top Hammer Drills within the WVMFARHTMote. In order to provide mining operators with prompt insights into drill performance for proactive decision-making and maximized operational efficiency, it facilitates real-time data transmission and improves on-site visualization.
6. On-site visualization is made easier by the TFT Display built into the WVMFARHTMote, a novel system for wireless vibration monitoring and FFT analytics of hydraulic top hammer drills. It helps mining operators make proactive decisions for optimal maintenance and operating efficiency by giving them real-time data into the drill's performance.
, Claims:1. A system of wireless vibration monitoring and FFT analytics of hydraulic top hammer drills in mining operations using xbee with cloud logging comprises WVMFATHTMote (100), which is outfitted with a BeagleBone Processor Board (105), an XBee Module with Base (101), a 3 Axis MEMS Vibration Sensor (104), an RTC Module (103), and a Power Supply (102), is essential, it is responsible for gathering real-time vibration data from the drill and enables advanced condition monitoring for early issue detection and well-informed decision-making by mining operators.
2. The system as claimed in claim 1, wherein the WVMFARHTMote is used for wireless vibration monitoring and FFT analytics of hydraulic top hammer drills, it is outfitted with a BeagleBone Processor Board, an XBee Module with Base, a GSM Modem, a TFT Display, and a Power Supply, these features allow for on-site visualization and remote communication, giving mining operators real-time insights into the performance of the drill and promoting proactive decision-making for optimal maintenance and operational efficiency.
3. The system as claimed in claim 1, wherein the BeagleBone Processor Board, which is a part of WVMFATHTMote, is utilized for FFT analytics and wireless vibration monitoring of hydraulic top hammer drills., it is essential for data processing, component coordination, and communication in order to provide effective real-time monitoring and analysis.
4. The system as claimed in claim 1, wherein wireless vibration monitoring and FFT analytics of hydraulic top hammer drills are made possible by the XBee Module with Base, which is also a part of the WVMFATHTMote, it allows for seamless data transmission between the monitoring devices, creates a Wireless Personal Area Network (WPAN), and provides real-time connectivity for thorough condition monitoring.
5. The system as claimed in claim 1, wherein real-time vibration data from the drill is captured by the 3 Axis MEMS Vibration Sensor included into WVMFATHTMote, which enables mining operators to make well-informed decisions, spot issues early, and perform advanced status monitoring.
6. The system as claimed in claim 1, wherein the GSM modem with integrated WVMFATHTMote is used to improve on-site visualization, enable real-time data transmission, and facilitate remote communication, it gives mining operators quick insights into drill performance, allowing them to make proactive decisions and maximize operational efficiency.
7. The system as claimed in claim 1, wherein mining operators can make proactive decisions for optimal maintenance and operational efficiency by using the TFT Display, which is interfaced to WVMFATHTMote, to get real-time information into the drill's performance.

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