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WIRELESS SWITCHING CONTROL SYSTEM FOR GRINDING ROLLERS USING XBEE MODULES TO ENHANCE EFFICIENCY AND SAFETY

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WIRELESS SWITCHING CONTROL SYSTEM FOR GRINDING ROLLERS USING XBEE MODULES TO ENHANCE EFFICIENCY AND SAFETY

ORDINARY APPLICATION

Published

date

Filed on 18 November 2024

Abstract

A wireless switching control system for grinding rollers using xbee modules to enhance efficiency and safety comprises WSCTD_GRMote (100), which is outfitted with an STM32 Processor Board (100F), XBee Module (100A), XBee Base (100E), Actuator (100D), Indicator (100B), and Power Supply (100C), allows operators to wirelessly control the activation and deactivation of grinding rollers, this improves operational efficiency and safety the STM32 Processor Board, XBee Module, XBee Base, HMI Display, Customized Keypad, ESP8266 Wifi Board, and Power Supply equipped WSCRD_GRMote is used to enhance operational flexibility and safety in industrial settings by integrating safety measures and facilitating wireless reception of control commands, it also enables remote monitoring of grinding roller operations through an IoT-based cloud platform.

Patent Information

Application ID202411089317
Invention FieldCOMPUTER SCIENCE
Date of Application18/11/2024
Publication Number48/2024

Inventors

NameAddressCountryNationality
DR. DEEPAK PRASHARLOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
DR. SOURABH KUMARLOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
DR. ALOK JAINLOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
TARA SINGLALOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
DR. CHANDRA MOHANLOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
MONICA GULATILOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia

Applicants

NameAddressCountryNationality
LOVELY PROFESSIONAL UNIVERSITYJALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia

Specification

Description:FIELD OF THE INVENTION
This invention relates to wireless switching control system for grinding rollers using xbee modules to enhance efficiency and safety.
BACKGROUND OF THE INVENTION
This innovation significantly improves industrial procedures, increasing productivity and safety standards while giving operators more control and flexibility. The state-of-the-art wireless control system for grinding rollers offers a seamless and efficient solution for industrial jobs, allowing operators to monitor the grinding rollers' switching capabilities from a distance with increased convenience and safety.
This innovation significantly improves industrial procedures, increasing productivity and safety standards while giving operators more control and flexibility. The state-of-the-art wireless control system for grinding rollers offers a seamless and efficient solution for industrial jobs, allowing operators to monitor the grinding rollers' switching capabilities from a distance with increased convenience and safety.
CN201389566Y: The utility model provides a non-ferrous metal strip grinding device, which belongs to the technical field of compound facilities of cold-rolled steel strips and non-ferrous metal. The non-ferrous metal strip grinding device comprises a dust collection device, a grinding brush roller, a frame, a top roller, a jacking mechanism, a pin shaft, a guiding mechanism, a top roller air cylinder, a motor, a driving wheel, a belt, a brake wheel, a driven wheel, a brake, a creasing roller and a turning roller; the grinding brush roller is arranged on the frame; the driven wheel is mounted at the major shaft end of the grinding brush roller; the driven wheel is connected with the driving wheel on the motor through the belt; and the top roller is mounted on the frame through the top roller air cylinder and the jacking mechanism. When in grinding, the top roller is pushed by the air cylinder, so that a slowly-moving non-ferrous metal strip is clung to the grinding brush roller, which facilitates grinding. The non-ferrous metal strip grinding device can improve the grinding quality of sheets and strips with the defects of irregular shape and the like remarkably; and for the strips of different thicknesses, the requirements of grinding quality can be met through lifting the top roller to change the grinding pressure.
RESEARCH GAP: A control innovation to control remotely using XBee technology of Grinding Roller is the novelty of the system.
CN201132285Y: A wheelhead assembly of an edge grinding machine comprises a fixed plate by which the whole wheelhead assembly can be fixed on the edge grinding machine; the fixed plate is movably connected with a sliding plate, and a screw mandrel is connected between the sliding plate and the fixed plate to form a screw mandrel nut device. The wheelhead assembly is characterized in that the sliding plate is provided with a drum-type roller cutter, and the central axis of the drum-type roller cutter is parallel to the board surface of the sheet material processed by the edge grinding machine; the generatrix of the cylindrical surface of the drum-type roller cutter is faced to the edge of the processed sheet material, the sliding plate is provided with a motor which can drive the drum-type roller cutter to rotate. The wheelhead assembly has the advantages that the contact range between the drum-type roller cutter and the edge of the sheet material is larger than the grinding wheel of the prior art, the needed quantity of the wheelhead assembly can be greatly reduced in processing the same-sized sheet material, and the processing error can be reduced. The sheet material can lie in a balance or near the balance state when both sides of the sheet material are simultaneously ground to greatly enhance the edging quality of the edging machine.
RESEARCH GAP: A control innovation to control remotely using XBee technology of Grinding Roller is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
By allowing operators to supervise grinding roller operations from any place with internet connectivity, the incorporation of IoT improves the system's adaptability and accessibility and raises operational and safety requirements. XBee modules and integrated microcontroller units enable the transmitter and receiver devices in the Wireless Switching Control System for Grinding Rollers to interact in a coordinated manner. The STM32 Processor Boards, which act as intelligent controllers in charge of carrying out control logic and overseeing communication protocols, are at the center of this system. The control unit is home to the transmitter device, WSCTD_GRMote, while the grinding roller unit is home to the reception device, WSCRD_GRMote. The STM32 processor on the WSCTD_GRMote generates the appropriate control signals in response to commands given by an operator via the transmitter device's control interface, such as turning on or off the grinding rollers. The transmitter and receiver devices then establish a dependable radio frequency network connection thanks to the wireless transmission of these signals using XBee modules.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
By allowing operators to supervise grinding roller operations from any place with internet connectivity, the incorporation of IoT improves the system's adaptability and accessibility and raises operational and safety requirements. XBee modules and integrated microcontroller units enable the transmitter and receiver devices in the Wireless Switching Control System for Grinding Rollers to interact in a coordinated manner. The STM32 Processor Boards, which act as intelligent controllers in charge of carrying out control logic and overseeing communication protocols, are at the center of this system. The control unit is home to the transmitter device, WSCTD_GRMote, while the grinding roller unit is home to the reception device, WSCRD_GRMote. The STM32 processor on the WSCTD_GRMote generates the appropriate control signals in response to commands given by an operator via the transmitter device's control interface, such as turning on or off the grinding rollers. The transmitter and receiver devices then establish a dependable radio frequency network connection thanks to the wireless transmission of these signals using XBee modules.
The WSCRD_GRMote's STM32 CPU receives these signals, and the XBee module on the receiver device transmits the command to it. The STM32 processor in the WSCRD_GRMote processes the command that is received, interprets it, and starts the appropriate processes to turn on or off the grinding rollers in accordance with the situation. Indicators or the HMI interface are used to simultaneously convey feedback on the operation's state, providing operators with real-time monitoring and feedback. Furthermore, strong safety features such as emergency stop capabilities in dire circumstances are incorporated into the control logic to efficiently handle mistakes and emergencies. By incorporating IoT-based cloud technology, the invention goes beyond wireless control and provides remote access and monitoring capabilities. The system creates internet connectivity by integrating an ESP8266 WiFi Board into the WSCRD_GRMote. This allows operators to remotely operate and monitor the grinding rollers using a customized online interface.
BEST METHOD OF WORKING
By removing the need for laborious wired connections and offering convenient remote control capabilities, the WSCTD_GRMote, which is outfitted with an STM32 Processor Board, XBee Module, XBee Base, Actuator, Indicator, and Power Supply, allows operators to wirelessly control the activation and deactivation of grinding rollers. This improves operational efficiency and safety.
The STM32 Processor Board, XBee Module, XBee Base, HMI Display, Customized Keypad, ESP8266 Wifi Board, and Power Supply equipped WSCRD_GRMote is used to enhance operational flexibility and safety in industrial settings by integrating safety measures and facilitating wireless reception of control commands. It also enables remote monitoring of grinding roller operations through an IoT-based cloud platform.
Both of the motes contain an XBee Module, which is used to create a dependable wireless communication network between the transmitter and receiver devices. This allows control commands to be transmitted smoothly for the activation and deactivation of grinding rollers in industrial operations.
The WSCTD_GRMote's inbuilt actuator is utilized to translate control orders into physical movement. This improves operational efficiency and safety in industrial settings by enabling the activation and deactivation of grinding rollers based on wireless instructions.
The HMI Display, which is interfaced with the WSCRD_GRMote, is utilized to give operators an easy-to-use interface through which they can communicate with the control system. This facilitates manual control inputs and enables convenient monitoring of grinding roller operations, both of which improve operational efficiency and safety in industrial settings.
To enable manual control inputs and improve operational flexibility and safety in industrial settings, operators can initiate individual orders for the activation and deactivation of grinding rollers using the Customized Keypad interfaced on WSCRD_GRMote.
ADVANTAGES OF THE INVENTION
1. The WSCTD_GRMote gives users the ability to wirelessly regulate when to turn on and off grinding rollers, increasing operational effectiveness and security by doing away with the need for awkward wired connections and providing practical remote control features.
2. The WSCRD_GRMote enhances operational flexibility and safety in industrial settings by enabling the wireless receiving of control commands, integrating safety measures, and enabling remote monitoring of grinding roller operations using an IoT-based cloud platform.
3. To enable smooth transmission of control orders for turning on and off grinding rollers in industrial operations, the XBee Module creates a dependable wireless communication network between the transmitter and reception devices.
4. By translating control inputs into physical movement, the actuator improves operational efficiency and safety in industrial settings by enabling the activation and deactivation of grinding rollers based on wireless instructions.
5. The Customized Keypad enhances operational flexibility and safety in industrial settings by enabling operators to initiate specific commands for the activation and deactivation of grinding rollers. This is accomplished using manual control inputs.
, Claims:1. A wireless switching control system for grinding rollers using xbee modules to enhance efficiency and safety comprises WSCTD_GRMote (100), which is outfitted with an STM32 Processor Board (100F), XBee Module (100A), XBee Base (100E), Actuator (100D), Indicator (100B), and Power Supply (100C), allows operators to wirelessly control the activation and deactivation of grinding rollers, this improves operational efficiency and safety.
2. The system as claimed in claim 1, wherein the STM32 Processor Board, XBee Module, XBee Base, HMI Display, Customized Keypad, ESP8266 Wifi Board, and Power Supply equipped WSCRD_GRMote is used to enhance operational flexibility and safety in industrial settings by integrating safety measures and facilitating wireless reception of control commands, it also enables remote monitoring of grinding roller operations through an IoT-based cloud platform.
3. The system as claimed in claim 1, wherein both of the motes contain an XBee Module, which is used to create a dependable wireless communication network between the transmitter and receiver devices, this allows control commands to be transmitted smoothly for the activation and deactivation of grinding rollers in industrial operations.
4. The system as claimed in claim 1, wherein the WSCTD_GRMote's inbuilt actuator is utilized to translate control orders into physical movement, this improves operational efficiency and safety in industrial settings by enabling the activation and deactivation of grinding rollers based on wireless instructions.
5. The system as claimed in claim 1, wherein the HMI Display, which is interfaced with the WSCRD_GRMote, is utilized to give operators an easy-to-use interface through which they can communicate with the control system, this facilitates manual control inputs and enables convenient monitoring of grinding roller operations, both of which improve operational efficiency and safety in industrial settings.
6. The system as claimed in claim 1, wherein to enable manual control inputs and improve operational flexibility and safety in industrial settings, operators can initiate individual orders for the activation and deactivation of grinding rollers using the Customized Keypad interfaced on WSCRD_GRMote.

Documents

NameDate
202411089317-COMPLETE SPECIFICATION [18-11-2024(online)].pdf18/11/2024
202411089317-DECLARATION OF INVENTORSHIP (FORM 5) [18-11-2024(online)].pdf18/11/2024
202411089317-DRAWINGS [18-11-2024(online)].pdf18/11/2024
202411089317-EDUCATIONAL INSTITUTION(S) [18-11-2024(online)].pdf18/11/2024
202411089317-EVIDENCE FOR REGISTRATION UNDER SSI [18-11-2024(online)].pdf18/11/2024
202411089317-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [18-11-2024(online)].pdf18/11/2024
202411089317-FORM 1 [18-11-2024(online)].pdf18/11/2024
202411089317-FORM FOR SMALL ENTITY(FORM-28) [18-11-2024(online)].pdf18/11/2024
202411089317-FORM-9 [18-11-2024(online)].pdf18/11/2024
202411089317-POWER OF AUTHORITY [18-11-2024(online)].pdf18/11/2024
202411089317-REQUEST FOR EARLY PUBLICATION(FORM-9) [18-11-2024(online)].pdf18/11/2024

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