WIRELESS PRODUCT COUNTER DESIGNED FOR INTERMESHING TWIN-SCREW EXTRUDER WITHIN INTENSE TEXTILE MIXING USING SX1272 RF AND CLOUD LOGGER

Abstract

Wireless product counter designed for intermeshing twin-screw extruder within intense textile mixing using sx1272 rf and cloud logger comprises SXCL_TSENode (100) which is outfitted with TI AM69 Processor Board (300), SX1272 RF Module (200), Proximity Sensor (600), Ultrasonic Sensor (500), SD Card Module(700), and Power Supply (400) is employed, it makes use of sophisticated sensors and communication modules to gather data in real-time from the Intermeshing Twin-Screw Extruder, enabling smooth integration with the cloud-based analytics system for precise product counting and monitoring in intensive textile mixing processes. The key control and user interface node in this innovation is the SXCL_TSERNode, which is outfitted with a TI AM69 Processor Board, SX1272 RF Module, ESP01 Modem, HMI Display, Buzzer, and Power Supply. By including an HMI Display and communication modules, operators can get real-time insights, alerts, and interactive control over the Intermeshing Twin-Screw Extruder, improving operational efficiency and quality control in demanding textile mixing processes.

Specification

Description:FIELD OF THE INVENTION
This invention relates to wireless product counter designed for intermeshing twin-screw extruder within intense textile mixing using sx1272 rf and cloud logger.
BACKGROUND OF THE INVENTION
In the realm of industrial textile mixing, this state-of-the-art wireless product counter is indispensable, especially when used in tandem with Intermeshing Twin-Screw Extruders. Its primary function is to accurately track and count the products generated throughout the demanding mixing procedure. With the use of advanced sensors and wireless connection technologies, the system collects data in real time about the number of products and critical production factors. The cloud infrastructure is completely connected, allowing for centralized data analysis and storage. This gives operators a comprehensive view via a web dashboard in addition to an on-site HMI Display.
This innovation addresses the difficulty of providing an efficient and accurate monitoring system for industrial textile mixing using Intermeshing Twin-Screw Extruders. In these processes, conventional methods of counting and monitoring products often lack accuracy and real-time data. Errors can occur when tracking manually, and the systems in place might not provide the necessary connection with contemporary technologies.
JPH01146723A: As for two screws, the screw is provided with a flight inclined by theta1 to a line perpendicular to a screw axis, a flight inclined by the to the line reversely and connecting sections and which are meeting points of the two flights. Being a two-line flight screw, the flights form another zigzag line of 7', 9', 8' and 13'. A projected section comprising flights 7, 9 and 8 insert into a recessed section formed by flights of the screw, making a mesh. When both screws are revolved in the direction E, the volume of a recessed of the screw 1a encircled with both screws is decreased. Raw materials, therefore, receive powerful compression and flow into adjacent channels through a space between the flights and an inner wall of a barrel encircling the screw.
RESEARCH GAP: A final product counter using SX1272 RF technology with Cloud Logger is the novelty of the system.
CN214726305U: The utility model relates to the technical field of extruders, and discloses a double-screw extruder, which comprises an extrusion component and a replacement component arranged on one side of the extrusion component, wherein the other side of the replacement component is connected with a motor component; the replacement assembly comprises a first fixing block, a second fixing block, a lubricating pad and a threaded rod, the first fixing block is in contact connection with the extrusion assembly, the top surface of the second fixing block is connected with the bottom surface of the first fixing block, grooves are formed in the faces, close to the second fixing block, of the first fixing block, the lubricating pad is installed in each groove, the number of the threaded rods is two, and threaded ends of the two threaded rods are all arranged on the top surface, penetrating through the first fixing block, of the two threaded rods from top to bottom. The extrusion screw rod is convenient for workers to replace through the arrangement of the replacement component.
RESERCH GAP: A final product counter using SX1272 RF technology with Cloud Logger is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This innovation works by means of a painstakingly constructed system that blends cloud computing and hardware elements. The nTCCHDCNode and SXCL_TSERNode, the two primary nodes of the system, are each outfitted with unique parts designed to fulfill their respective roles. Important data is gathered during the textile mixing process by the nTCCHDCNode, which is equipped with a TI AM69 Processor Board, SX1272 RF Module, Proximity Sensor, Ultrasonic Sensor, SD Card Module, and Power Supply. The Proximity Sensor and Ultrasonic Sensor data, which are essential for tracking product count and guaranteeing precise measurements, are among the production process data that the sensors in the nTCCHDCNode actively gather when the Intermeshing Twin-Screw Extruder runs. This data is processed in real-time by the TI AM69 Processor Board, which improves the product counting mechanism's accuracy and efficiency. The SX1272 RF Module is essential to the system's wireless connectivity because it makes data transfer between the cloud server and the nTCCHDCNode easy.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This innovation works by means of a painstakingly constructed system that blends cloud computing and hardware elements. The nTCCHDCNode and SXCL_TSERNode, the two primary nodes of the system, are each outfitted with unique parts designed to fulfill their respective roles. Important data is gathered during the textile mixing process by the nTCCHDCNode, which is equipped with a TI AM69 Processor Board, SX1272 RF Module, Proximity Sensor, Ultrasonic Sensor, SD Card Module, and Power Supply. The Proximity Sensor and Ultrasonic Sensor data, which are essential for tracking product count and guaranteeing precise measurements, are among the production process data that the sensors in the nTCCHDCNode actively gather when the Intermeshing Twin-Screw Extruder runs. This data is processed in real-time by the TI AM69 Processor Board, which improves the product counting mechanism's accuracy and efficiency. The SX1272 RF Module is essential to the system's wireless connectivity because it makes data transfer between the cloud server and the nTCCHDCNode easy.
The real-time transmission of collected data is guaranteed by wireless connectivity, enabling prompt analysis and monitoring. A dedicated cloud server created for this innovation receives the transmitted data. The centralized data storage and analysis made possible by this cloud-based infrastructure is made possible by a predetermined algorithm that processes incoming data and extracts insightful information about vibration analytics and product count. Two interfaces allow operators to communicate with the system. With its integrated HMI Display, the SXCL_TSERNode offers an easy-to-use interface for on-site monitoring. In addition, an online dashboard provides a more thorough overview of the system's functionality. Operators are informed of any deviations from the expected parameters by the established algorithm, which also sets up alerts in the web dashboard and the HMI Display.
BEST METHOD OF WOKING
For data acquisition and control nodes, the SXCL_TSENode-which is outfitted with TI AM69 Processor Board, SX1272 RF Module, Proximity Sensor, Ultrasonic Sensor, SD Card Module, and Power Supply-is employed. It makes use of sophisticated sensors and communication modules to gather data in real-time from the Intermeshing Twin-Screw Extruder, enabling smooth integration with the cloud-based analytics system for precise product counting and monitoring in intensive textile mixing processes.
The key control and user interface node in this innovation is the SXCL_TSERNode, which is outfitted with a TI AM69 Processor Board, SX1272 RF Module, ESP01 Modem, HMI Display, Buzzer, and Power Supply. By including an HMI Display and communication modules, operators can get real-time insights, alerts, and interactive control over the Intermeshing Twin-Screw Extruder, improving operational efficiency and quality control in demanding textile mixing processes.
The central processing unit of this innovation is the TI AM69 Processor Board, which is integrated into both nodes. It is essential to real-time data processing, system control, and component coordination to guarantee accurate product counting and effective monitoring of the Intermeshing Twin-Screw Extruder in demanding textile mixing processes.
The SX1272 RF Module, which is integrated into both nodes, is utilized to facilitate smooth wireless communication between nodes. This allows data to be transmitted in real-time from the Intermeshing Twin-Screw Extruder to the cloud server, guaranteeing effective product counting and monitoring during intensive textile mixing processes.
Accurate data for product counting is provided by the integrated proximity and ultrasonic sensors in SXCL_TSENode, which guarantees precise monitoring of the intermeshing twin-screw extruder during vigorous textile mixing operations.
To ensure seamless integration for monitoring and controlling the Intermeshing Twin-Screw Extruder in intensive textile mixing processes, the SXCL_TSERNode's integrated ESP01 modem is used to facilitate dependable communication and data exchange with the cloud server.
The HMI Display, which is interfaced with the SXCL_TSERNode, is utilized to give operators in charge of the Intermeshing Twin-Screw Extruder during intensive textile mixing processes an interactive and user-friendly interface that offers real-time insights, alarms, and control options.
The Power Supply, which is a plugin in both nodes, supports the effective electrical power needed for the smooth functioning of the complete system and is utilized to ensure the continuous and dependable operation of the SXCL_TSERNode and the nTCCHDCNode.
ADVANTAGES OF THE INVENTION
1. This novel system relies heavily on the SXCL_TSENode as a control and data gathering node. It ensures smooth integration with the cloud-based analytics system by collecting real-time data from the Intermeshing Twin-Screw Extruder using sophisticated sensors and communication modules. The precision of product counting and monitoring during intensive textile mixing processes is improved by this integration.
2. An essential control and user interface node in this state-of-the-art invention is the SXCL_TSERNode. It has an HMI Display and communication components that give operators interactive control over the Intermeshing Twin-Screw Extruder as well as real-time insights and alarms. In intensive textile mixing processes, this contribution greatly increases operating efficiency and quality control.
3. This innovation would not be possible without the SX1272 RF Module, which allows for smooth wireless communication between nodes. It enables effective product counting and monitoring in demanding textile mixing operations by facilitating real-time data transmission from the Intermeshing Twin-Screw Extruder to the cloud server.
4. In this cutting-edge system, the proximity and ultrasonic sensors each play crucial roles by giving accurate data for product counting. During intensive textile mixing procedures, they guarantee precision in the Intermeshing Twin-Screw Extruder's monitoring.
5. A key component of this invention is the ESP01 Modem, which enables dependable data interchange and communication between the SXCL_TSERNode and the cloud server. In intensive textile mixing processes, its function guarantees smooth integration for monitoring and regulating the Intermeshing Twin-Screw Extruder.
6. This innovation's HMI Display functions as an interactive, user-friendly interface for the SXCL_TSERNode. For operators supervising the Intermeshing Twin-Screw Extruder during intensive textile mixing processes, it offers real-time insights, notifications, and control choices.
, Claims:1. A Wireless product counter system for intermeshing twin-screw extruder within intense textile mixing using sx1272 rf and cloud logger comprises SXCL_TSENode (100) which is outfitted with TI AM69 Processor Board (300), SX1272 RF Module (200), Proximity Sensor (600), Ultrasonic Sensor (500), SD Card Module(700), and Power Supply (400) is employed, it makes use of sophisticated sensors and communication modules to gather data in real-time from the Intermeshing Twin-Screw Extruder, enabling smooth integration with the cloud-based analytics system for precise product counting and monitoring in intensive textile mixing processes.
2. The system as claimed in claim 1, wherein the key control and user interface node in this innovation is the SXCL_TSERNode, which is outfitted with a TI AM69 Processor Board, SX1272 RF Module, ESP01 Modem, HMI Display, Buzzer, and Power Supply; and by including an HMI Display and communication modules, operators can get real-time insights, alerts, and interactive control over the Intermeshing Twin-Screw Extruder, improving operational efficiency and quality control in demanding textile mixing processes.
3. The system as claimed in claim 1, wherein the central processing unit of this innovation is the TI AM69 Processor Board, which is integrated into both nodes; and is essential to real-time data processing, system control, and component coordination to guarantee accurate product counting and effective monitoring of the Intermeshing Twin-Screw Extruder in demanding textile mixing processes.
4. The system as claimed in claim 1, wherein the SX1272 RF Module, which is integrated into both nodes, is utilized to facilitate smooth wireless communication between nodes; and allows data to be transmitted in real-time from the Intermeshing Twin-Screw Extruder to the cloud server, guaranteeing effective product counting and monitoring during intensive textile mixing processes.
5. The system as claimed in claim 1, wherein accurate data for product counting is provided by the integrated proximity and ultrasonic sensors in SXCL_TSENode, which guarantees precise monitoring of the intermeshing twin-screw extruder during vigorous textile mixing operations.
6. The system as claimed in claim 1, wherein to ensure seamless integration for monitoring and controlling the Intermeshing Twin-Screw Extruder in intensive textile mixing processes, the SXCL_TSERNode's integrated ESP01 modem is used to facilitate dependable communication and data exchange with the cloud server.
7. The system as claimed in claim 1, wherein the HMI Display, which is interfaced with the SXCL_TSERNode, is utilized to give operators in charge of the Intermeshing Twin-Screw Extruder during intensive textile mixing processes an interactive and user-friendly interface that offers real-time insights, alarms, and control options.
8. The system as claimed in claim 1, wherein the Power Supply, which is a plugin in both nodes, supports the effective electrical power needed for the smooth functioning of the complete system and is utilized to ensure the continuous and dependable operation of the SXCL_TSERNode and the nTCCHDCNode.

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