WIRELESS POWER CONSUMPTION MONITORING DEVICE FOR DOUBLE COLUMN PORTAL MILLING MACHINE IN A POWER PRODUCTION PLANT BASED ON NRF TECHNOLOGY

Abstract

This invention introduces a wireless power consumption monitoring device designed to optimize the operation of double column portal milling machines in power production plants. Utilizing advanced nRF technology, this system provides seamless and reliable wireless communication between the data collection node (WPCTx_DCPPNode) and the data receiving and display node (WPCRx_DCPPNode). It facilitates real-time monitoring of energy usage, enhancing the efficiency and sustainability of operations. The integration of IoT-based cloud technologies enables comprehensive data analysis and remote access, providing operators with the ability to make data-driven decisions for maintenance and energy management. This system transforms traditional power monitoring by eliminating the need for wired installations, offering greater flexibility, accuracy, and ease of use in monitoring energy consumption in industrial settings.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Wireless Power Consumption Monitoring Device for Double Column Portal Milling Machine in a Power Production Plant Based on nRF Technology
BACKGROUND OF THE INVENTION
The matter under consideration pertains to the lack of efficient and intuitive methods for industrial machinery power consumption monitoring, particularly for double column portal milling machines in power production plants. Traditional monitoring systems often rely on wired installations or manual data collection methods, which creates difficulties in terms of accuracy, timeliness, and convenience.
KR20170088777A - The present invention relates to a design of a machine tool, in particular a multi-spindle and/or double-spindle milling machine. The machine tool comprises: a machine frame; a workpiece clamping device for clamping a workpiece; an axis slide assembly which is arranged on the machine frame and is configured to linearly move the workpiece clamped on the workpiece clamping device by way of two controllable linear axes in a Y-direction and a Z-direction; and a spindle carrier assembly which is arranged on the machine frame and has at least two tool-carrying work spindles that can be moved independently of each other in the S1- and S2-directions which are each inclined with respect to the Y-direction and Z-direction and to one another.
Research Gap: A Wireless technology equipped with nRF and Cloud for energy consumption monitoring of particular Double Column Portal Milling Machine in a Power Production Plant is the novelty of the system.
US8950987B2 - A slip ring is accommodated in a ram. The slip ring includes a fixed portion having a feed element connected to a power source and a movable portion electrically connected to the feed element. The movable portion includes a contact for supplying electricity to a spindle unit and an electric device of a spindle head. After determining the position of a saddle in a Y-axis direction and the position of a table in an X-axis direction, the position of the spindle head about a B-axis is determined. Then, the ram is moved along the Z-axis direction with the spindle unit revolved about the C-axis, and, with a non-rotational cutting tool attached to the spindle unit, a hole is bored in a workpiece W on the table.
Research Gap: A Wireless technology equipped with nRF and Cloud for energy consumption monitoring of particular Double Column Portal Milling Machine in a Power Production Plantis the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
With the introduction of wireless remote monitoring and Internet of Things-based cloud technologies, this breakthrough revolutionizes the monitoring of power consumption for the Double Column Portal Milling Machine within a Power Production Plant. With the use of cloud-based data analysis and wireless connectivity, this system provides real-time information about the energy use of the machine. It gives operators the ability to easily evaluate data, trend data, and keep an eye on current use.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The innovation provides operators with a comprehensive solution for monitoring and managing power usage in the Double Column Portal Milling Machine through the seamless integration of wireless communication technologies, hardware components, and cloud-based data analysis. The WPCRx_DCPPNode and the WPCTx_DCPPNode are the two primary nodes that make up the system's core. The data acquisition unit is the WPCTx_DCPPNode, which is equipped with an ATmega16 MCU Board, a nRF module, current and voltage sensors, a timer, and a power supply. It continuously tracks the power consumption of the milling machine, collecting real-time data on voltage and current levels that are essential for evaluating energy performance and utilization.
After being gathered, the data is wirelessly sent to the WPCRx_DCPPNode via the nRF module. This receiving node has extra parts including a custom display and a NuttyFiwifi module for internet connectivity. It is also driven by an ATmega16 MCU Board and nRF module. The WPCRx_DCPPNode receives data from the transmitting node, processes it, and shows pertinent information on the custom display. In addition, it establishes a connection to the internet via the NuttyFiWifi Module, allowing the transfer of gathered data to a customized cloud server. This cloud-based platform was created especially to handle the special needs of the innovation, such as gathering, processing, and displaying data on power usage.
The cloud server examines incoming data using preset algorithms to produce insightful reports about the power usage habits of the milling machine. These insights are provided in multiple formats, such as trending data charts, in-the-moment current consumption readings, and comprehensive assessments. Operators can also easily access this data by logging into their accounts and using a local web dashboard. With its intuitive design, this dashboard helps operators monitor power use and make well-informed decisions about maintenance schedules, energy efficiency improvements, and overall operational optimization.
BEST METHOD OF WORKING
1. Real-time power consumption data from the Double Column Portal Milling Machine is collected by the WPCTx_DCPPNode, which is outfitted with an ATmega16 MCU Board, nRF Module, Current Sensor, Voltage Sensor, Timer, and Power Supply. It is then wirelessly transmitted to the central monitoring system for analysis and visualization.
2. The real-time power consumption data is received wirelessly from the WPCTx_DCPPNode and processed for display on a custom interface by the WPCRx_DCPPNode, which is outfitted with an ATmega16 MCU Board, nRF Module, Custom Display, NuttyFiWifi Module, and Power Supply. Additionally, the internet connectivity allows the data to be pushed to a customized cloud server for additional analysis and monitoring.
3. The WPCTx_DCPPNode and WPCRx_DCPPNode may communicate wirelessly thanks to the nRF Modules integrated into both motes. This allows real-time power usage data to be transmitted for monitoring and analysis.
4. The Double Column Portal Milling Machine's electrical current is measured by the Current Sensor built into the WPCTx_DCPPNode, which provides vital information for tracking the machine's power usage in real time inside the invention.
5. Real-time power consumption data and analysis findings from the WPCRx_DCPPNode are presented in an easy-to-use format by the Custom Display, which is interfaced on the WPCRx_DCPPNode. This makes it possible for operators to monitor and comprehend the data with ease.
6. The WPCRx_DCPPNode's embedded NuttyFiWifi Module is utilized to provide internet access, allowing data on power usage to be transferred to a customized cloud server for remote monitoring and analysis.
ADVANTAGES OF THE INVENTION
1. The main data collecting equipment is the WPCTx_DCPPNode, which wirelessly transfers real-time power consumption data from the Double Column Portal Milling Machine to the central monitoring system for further processing and visualization.
2. The WPCRx_DCPPNode evaluates real-time power consumption data that it wirelessly receives from the WPCTx_DCPPNode before displaying it on a customized interface. In addition, it makes internet access possible so that the data may be sent to a customized cloud server for additional analysis and continuous monitoring.
3. The flawless wireless connection between the WPCTx_DCPPNode and WPCRx_DCPPNode is made possible in large part by the nRF Module. This feature makes sure that data about power usage is transmitted in real time, which is necessary for ongoing observation and thorough examination.
4. The Current Sensor is an essential part of the Double Column Portal Milling Machine because it measures the electrical current precisely. This measurement gives the creative system the crucial information it needs to track the machine's power usage in real time.
5. The Custom Display plays a key role in providing the WPCRx_DCPPNode with user-friendly format real-time power consumption data and analysis results. With the help of this function, operators may easily monitor and evaluate the data, enabling well-informed decision-making and effective management.
, Claims:We Claim:
1. A wireless power consumption monitoring system for double column portal milling machines in power production plants, comprising: a WPCTx_DCPPNode (100) equipped with an ATmega16 MCU Board (106), nRF Module (101), Current Sensor (104), Voltage Sensor (103), Timer (105), and Power Supply (102); and a WPCRx_DCPPNode (150) equipped with an ATmega16 MCU Board (155), nRF Module (151), NuttyFi WiFi Board (152), Custom Display (153), and Power Supply (154).
2. The system, as claimed in Claim 1, wherein the WPCTx_DCPPNode (100) continuously collects and transmits real-time power consumption data, including current and voltage levels, from the milling machine, enabling precise monitoring and analysis of energy usage.
3. The system, as claimed in Claim 1, wherein the WPCRx_DCPPNode (150) receives data transmitted via the nRF Module (151), processes it, and displays pertinent power consumption information on the Custom Display (153) for immediate review by plant operators.
4. The system, as claimed in Claim 1, wherein the NuttyFi WiFi Board (152) integrated into the WPCRx_DCPPNode (150) facilitates cloud connectivity, allowing data to be uploaded to a cloud server for advanced data analysis and remote monitoring.
5. The system, as claimed in Claim 1, uses a wireless network based on nRF technology for seamless communication between the WPCTx_DCPPNode (100) and WPCRx_DCPPNode (150), ensuring reliable data transfer over significant distances within the power production plant.

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