WIRELESS OVERHEAT MONITORING AND SHUTDOWN FOR TWO-SLIDE DIE-CASTING MACHINES IN THE ELECTRONICS INDUSTRY USING CC2500 RF TECHNOLOGY

Abstract

Wireless overheat monitoring and shutdown for two-slide die-casting machines in the electronics industry using cc2500 rf technology comprises OHM_CSTMote (100), which is outfitted with an STM32 Processor (105), CC2500 RF Module (106), Actuator (103), Temperature sensor (101), Piezo Buzzer (102), and Power Supply (104), this allows for the prompt detection of overheating and the activation of automatic shutdown mechanisms, which improve operational safety. The STM32 Processor, CC2500 RF Module, NuttyFi WiFi Board, HMI Display, Indicator, and Power Supply equipped OHM_CSRMote allows wireless data transfer between the OHM_CSTMote and a customized cloud server through the NuttyFi WiFi Board, to further improve the system's overall efficiency and accessibility, the web dashboard allows for centralized alert management and remote monitoring, while the HMI Display provides an on-site operator with a real-time interface.

Specification

Description:FIELD OF THE INVENTION
This invention relates to wireless overheat monitoring and shutdown for two-slide die-casting machines in the electronics industry using cc2500 rf technology
BACKGROUND OF THE INVENTION
Maintaining operational safety and efficiency is made possible by the state-of-the-art wireless overheat monitoring and shutdown system specifically made for two-slide die-casting machines in the electronics industry. An essential component is the system's continuous temperature monitoring, which triggers an automated shutdown process in the event of overheating. In addition to shielding the equipment from possible harm, this preventative action eliminates safety risks. Via a visible display and instantaneous audio cues, the technology efficiently notifies on-site operators of critical signals. To ensure quick response and preventive action, it also instantly emails the maintenance staff.
One significant challenge facing the electronics industry is controlling temperature in Two-Slide Die-Casting Machines. Overheating is now a possibility due to a weak monitoring and control system, which might cause equipment damage, safety risks, and inefficiencies in operations. Current solutions often rely on human interaction and have slow response times, making them inadequate in offering a holistic strategy to address this important issue.
CA2838549C: A piston for a die-casting machine, in particular with a cold chamber, comprises a stem which extends from a proximal end to a distal end along a piston axis and a piston head which extends from the distal end of the stem and which has a side wall with at least one sealing area suitable to form a seal on the wall of said container of the press. A lubrication circuit suitable for favouring the sliding of the piston comprises first lubrication ducts made in the stem and ending at the distal end of said stem, and second ducts made in the piston head, fluidically communicating with said first ducts and coming out in the lateral wall at least in correspondence with said sealed area.
RESEARCH GAP: A Wireless Solution with CC2500 RF and Cloud for Overheat monitoring of machine and auto shutdown facility is the novelty of the system.
US9523430B2: A piston for a die-casting machine, in particular with a cold chamber, comprises a stem which extends from a proximal end to a distal end along a piston axis and a piston head which extends from the distal end of the stem and which has a side wall with at least one sealing area suitable to form a seal on the wall of said container of the press. A lubrication circuit suitable for favoring the sliding of the piston comprises first lubrication ducts made in the stem and ending at the distal end of said stem, and second ducts made in the piston head, fluidically communicating with said first ducts and coming out in the lateral wall at least in correspondence with said sealed area.
RESEARCH GAP: A Wireless Solution with CC2500 RF and Cloud for Overheat monitoring of machine and auto shutdown facility is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The two components of this innovation are OHM_CSTMote and OHM_CSRMote. OHM_CSTMote is in charge of the real-time monitoring of the heating levels in two-slide die-casting machines. It is outfitted with an STM32 Processor, CC2500 RF Module, Actuator, Temperature Sensor, Piezo Buzzer, and Power Supply. The machine's temperature is continuously monitored by the Temperature Sensor, which triggers the Actuator to shut it down completely if it senses an overheated situation. Simultaneously, the Piezo Buzzer notifies the on-site operators, guaranteeing prompt cognizance of the urgent circumstance. OHM_CSRMote, featuring an STM32 Processor, CC2500 RF Module, NuttyFi WiFi Board, HMI Display, Indicator, and Power Supply, operates as the communication hub and interface with the broader network. The CC2500 RF Module facilitates wireless communication between OHM_CSTMote and OHM_CSRMote. OHM_CSTMote notifies OHM_CSRMote of an overheating event when it detects one.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The two components of this innovation are OHM_CSTMote and OHM_CSRMote. OHM_CSTMote is in charge of the real-time monitoring of the heating levels in two-slide die-casting machines. It is outfitted with an STM32 Processor, CC2500 RF Module, Actuator, Temperature Sensor, Piezo Buzzer, and Power Supply. The machine's temperature is continuously monitored by the Temperature Sensor, which triggers the Actuator to shut it down completely if it senses an overheated situation. Simultaneously, the Piezo Buzzer notifies the on-site operators, guaranteeing prompt cognizance of the urgent circumstance. OHM_CSRMote, featuring an STM32 Processor, CC2500 RF Module, NuttyFi WiFi Board, HMI Display, Indicator, and Power Supply, operates as the communication hub and interface with the broader network. The CC2500 RF Module facilitates wireless communication between OHM_CSTMote and OHM_CSRMote. OHM_CSTMote notifies OHM_CSRMote of an overheating event when it detects one.
This data can be transmitted to a dedicated cloud server for centralized storage and additional analysis with the help of the NuttyFi WiFi Board. On-site operators receive real-time input from the OHM_CSRMote's HMI Display, which shows vital information including the machine's status and temperature levels. In addition, the indicator provides instantaneous visual cues on the machine's working status. Furthermore, the system notifies the maintenance team via email alerts, guaranteeing prompt notice of pertinent staff. The customized cloud server stores the complete dataset, including temperature records and alarm timestamps, enabling thorough analytics and historical tracking of machine performance. Moreover, the use of IoT technology enables authorized staff members to view a customized web dashboard through the Internet, offering a consolidated perspective of all warnings for remote supervision and administration.
BEST METHOD OF WORKING
The Two-Slide Die-Casting Machines' temperature levels are continuously monitored and controlled by the OHM_CSTMote, which is outfitted with an STM32 Processor, CC2500 RF Module, Actuator, Temperature sensor, Piezo Buzzer, and Power Supply. This allows for the prompt detection of overheating and the activation of automatic shutdown mechanisms, which improve operational safety.
The STM32 Processor, CC2500 RF Module, NuttyFi WiFi Board, HMI Display, Indicator, and Power Supply equipped OHM_CSRMote allows wireless data transfer between the OHM_CSTMote and a customized cloud server through the NuttyFi WiFi Board. To further improve the system's overall efficiency and accessibility, the web dashboard allows for centralized alert management and remote monitoring, while the HMI Display provides an on-site operator with a real-time interface.
The STM32 Processor that is incorporated in both of the motes, is used for efficiently managing data the process, control algorithms, and communication protocols within the OHM_CSTMote and OHM_CSRMote, guaranteeing the seamless operation and cooperation of the wireless overheat observing and shutdown system for Two-Slide Die-Casting Machines in the electronics industry.
Both of the motes also include the CC2500 RF Module, which is used to create dependable wireless communication between the OHM_CSTMote and OHM_CSRMote components. This allows for smooth data transmission for automatic shutdown signals, remote accessibility, and real-time monitoring, all of which improve the efficacy of the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics field.
The Actuator connected to the OHM_CSTMote is utilized to activate automatic shutdown commands in Two-Slide Die-Casting Machines upon detection of overheating conditions. This ensures prompt and efficient intervention to avert potential equipment damage and safety hazards during the electronics manufacturing process.
The OHM_CSTMote's integrated Temperature Sensor is used to continuously monitor the heating levels of Two-Slide Die-Casting Machines. This allows the OHM_CSTMote to identify overheating conditions and initiate the automatic shutdown mechanism, which helps the electronics industry prevent equipment damage and ensure operational safety.
The NuttyFi WiFi Board, which is integrated into OHM_CSRMote, is used to facilitate wireless data transmission between OHM_CSTMote and the customized cloud server. This boosts the effectiveness and connectivity of the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry by enabling real-time monitoring, data analytics, and remote accessibility through a web dashboard.
In the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry, the HMI Display interfaced on OHM_CSRMote is used to give on-site operators real-time visual feedback on temperature levels and machine status, ensuring immediate awareness and facilitating quick decision-making.
The external power plug in both motes, the OHM_CSTMote and OHM_CSRMote, receive dependable and continuous power from the external power plug, which guarantees the continuous operation of the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry.
ADVANTAGES OF THE INVENTION
1. The OHM_CSTMote operates as the principal monitoring unit in this novel system, utilizing an array of sensors and actuators to continually analyze and adjust temperature levels in Two-Slide Die-Casting Machines. This guarantees the timely identification of overheating, initiating automated shutdown procedures for increased operational security, and averting possible damage to equipment.
2. Using a NuttyFi WiFi Board, the OHM_CSRMote serves as the main hub for communication, permitting wireless data transfer between the OHM_CSTMote and a specially designed cloud server. With the use of an online dashboard, it enables remote monitoring and centralized alert management by giving on-site operators a real-time interface via HMI Display. This improves the accessibility and general efficiency of the system.
3. The establishment of dependable wireless connection between the OHM_CSTMote and OHM_CSRMote components is greatly dependent upon the CC2500 RF Module. This enhances the efficacy of the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry by enabling seamless data transmission for real-time monitoring, automatic shutdown signals, and remote accessibility.
4. An essential part of Two-Slide Die-Casting Machines, the Actuator performs automated shutdown commands when overheating conditions are recognized. By doing this, possible equipment damage and safety risks in the electronics production process are avoided and prompt and efficient intervention is guaranteed.
5. The Temperature Sensor plays a crucial function in continually monitoring the heating levels of Two-Slide Die-Casting Machines. In the electronics sector, it helps to prevent equipment damage and ensure operational safety by enabling the OHM_CSTMote to detect overheating situations and initiate the automatic shutdown mechanism.
6. A crucial component in enabling wireless data transfer between OHM_CSTMote and the customized cloud server is the NuttyFi WiFi Board. It offers real-time monitoring, data analytics, and remote accessibility through a web dashboard, boosting the efficiency and connection of the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry.
7. The HMI Display is an essential interface that provides operators on-site with instantaneous visual input on machine condition and temperature levels. In the event that the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry overheats, this guarantees instant awareness and expedites decision-making.
, Claims:1. A system Wireless overheat monitoring and shutdown for two-slide die-casting machines in the electronics industry using cc2500 rf technology comprises OHM_CSTMote (100), which is outfitted with an STM32 Processor (105), CC2500 RF Module (106), Actuator (103), Temperature sensor (101), Piezo Buzzer (102), and Power Supply (104), this allows for the prompt detection of overheating and the activation of automatic shutdown mechanisms, which improve operational safety.
2. The system as claimed in claim 1, wherein the STM32 Processor, CC2500 RF Module, NuttyFi WiFi Board, HMI Display, Indicator, and Power Supply equipped OHM_CSRMote allows wireless data transfer between the OHM_CSTMote and a customized cloud server through the NuttyFi WiFi Board, to further improve the system's overall efficiency and accessibility, the web dashboard allows for centralized alert management and remote monitoring, while the HMI Display provides an on-site operator with a real-time interface.
3. The system as claimed in claim 1, wherein the STM32 Processor that is incorporated in both of the motes, is used for efficiently managing data the process, control algorithms, and communication protocols within the OHM_CSTMote and OHM_CSRMote, guaranteeing the seamless operation and cooperation of the wireless overheat observing and shutdown system for Two-Slide Die-Casting Machines in the electronics industry.
4. The system as claimed in claim 1, wherein both of the motes also include the CC2500 RF Module, which is used to create dependable wireless communication between the OHM_CSTMote and OHM_CSRMote components, this allows for smooth data transmission for automatic shutdown signals, remote accessibility, and real-time monitoring, all of which improve the efficacy of the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics field.
5. The system as claimed in claim 1, wherein the Actuator connected to the OHM_CSTMote is utilized to activate automatic shutdown commands in Two-Slide Die-Casting Machines upon detection of overheating conditions, this ensures prompt and efficient intervention to avert potential equipment damage and safety hazards during the electronics manufacturing process.
6. The system as claimed in claim 1, wherein the OHM_CSTMote's integrated Temperature Sensor is used to continuously monitor the heating levels of Two-Slide Die-Casting Machines, this allows the OHM_CSTMote to identify overheating conditions and initiate the automatic shutdown mechanism, which helps the electronics industry prevent equipment damage and ensure operational safety.
7. The system as claimed in claim 1, wherein the NuttyFi WiFi Board, which is integrated into OHM_CSRMote, is used to facilitate wireless data transmission between OHM_CSTMote and the customized cloud server, this boosts the effectiveness and connectivity of the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry by enabling real-time monitoring, data analytics, and remote accessibility through a web dashboard.
8. The system as claimed in claim 1, wherein the wireless overheats monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry, the HMI Display interfaced on OHM_CSRMote is used to give on-site operators real-time visual feedback on temperature levels and machine status, ensuring immediate awareness and facilitating quick decision-making.
9. The system as claimed in claim 1, wherein the external power plug in both motes, the OHM_CSTMote and OHM_CSRMote, receive dependable and continuous power from the external power plug, which guarantees the continuous operation of the wireless overheat monitoring and shutdown system for Two-Slide Die-Casting Machines in the electronics industry.

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