WIRELESS METHOD OF HEALTH MONITORING OF CENTRIFUGAL PUMPS IN OIL AND GAS INDUSTRIES WITH CLOUD INTEGRATION

Abstract

Disclosed herein a Wireless System of Health Monitoring of Centrifugal Pumps in Oil and Gas Industries with Cloud Integration comprises WMHMC_PNode (10), which is outfitted with an ESP32 Board (19), a GSM Modem (11), a vibration sensor (14), a temperature sensor (15), a three-axis accelerometer (16), an HMI display (18), a relay module (12), and a power supply (13); wherein seamless integration of various sensors and communication modules allows for real-time data analysis and proactive response capabilities. The Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration uses the ESP32 Board integrated into WMHMC_PNode to enable smooth integration and communication among various sensors and communication modules. The Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration transmits real-time data from the field to a customized cloud server, guaranteeing remote accessibility and prompt response capabilities; and the GSM modem integrated into WMHMC_PNode is used to enable wireless communication. The Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration, the vibration sensor, 3 axis accelerometer, and temperature sensor—all of which are connected in the WMHMC_PNode—combine to collect vital real-time data on the physical state of centrifugal pumps, offering important insights into potential faults and operational anomalies.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Wireless system and Method of Health Monitoring of Centrifugal Pumps in Oil and Gas Industries with Cloud Integration.
BACKGROUND OF THE INVENTION
Centrifugal pumps are essential parts of many processes, but maintaining their best performance and dependability presents a big challenge for the oil and gas industries. The inability of current monitoring systems to provide real-time insights into the health of these pumps frequently leads to a delay in identifying potential defects and an increase in downtime.
US8801360B2 A centrifugal pump has alternating impellers and diffusers. One or more vent holes extend through one or more vanes of one or more diffusers. In an upthrust condition, high pressure production fluid from an upper impeller is able to pass through the one or more vent holes, and thereby exert force on the preceding impeller. The force exerted on the preceding impeller offsets the upthrust force acting against the preceding impeller.
Research Gap: An innovation of health monitoring based on real time sensory data using IoT Cloud Technology is the novelty of the system.
RU2392499C2 refers to centrifugal pump and its impeller. Pump includes volute, rear wall, impeller. Impeller has casing and balancing channels passing through casing. Impeller 20 is connected to shaft of pump and rotated inside volute. Balancing channels pass through casing so that hole of channels in front surface of casing of impeller is located both in front of hole located on rear surface of casing, in circumferential direction, and closer to axis 8 of the pump than hole on rear surface of casing of impeller. This pump can be used without risk of damage to shaft sealing or any other damages at capacities which are higher than optimum working point.
Research Gap: An innovation of health monitoring based on real time sensory data using IoT Cloud Technology is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
The Oil and Gas Industries' ground-breaking centrifugal pump health monitoring technology provides a cutting-edge approach to proactive equipment maintenance. The system continuously checks the state of the pumps in real time by utilizing wireless communication technology together with a mix of sensors. The gathered data is analyzed using machine learning algorithms, which makes it possible to spot possible problems or anomalies early on. Through a web-based dashboard, operators can easily access this information, and in the event of a hazardous scenario, they receive timely email alerts.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
An efficient system made up of multiple essential parts powers the Wireless Method of Health Monitoring for Centrifugal Pumps in the Oil and Gas Industries with Cloud Integration. Fundamental to it all is the WMHMC_PNode, a specialized node that combines various communication modules and sensors. An ESP32 Board acts as the central processing unit, enabling smooth integration and communication amongst all the components that are linked. In order to ensure distant functioning in locations without a direct physical connection, the GSM modem allows the node to establish a wireless connection for data transmission. Combinations of sensors are used to check health. Real-time data on the physical state of the pump is captured by the 3 Axis Accelerometer and Vibration sensor, which help to detect any abnormalities or irregularities in its operation. The Temperature Sensor helps identify any overheating problems early on by providing information about thermal conditions.
The gathered information is sent to a customized cloud server created especially for this invention. Using cloud-based technology makes it possible to store, analyze, and retrieve data in an effective manner. This data is processed in real-time by pre-programmed machine learning algorithms, which allow the system to identify patterns that could point to possible problems or worsening centrifugal pump conditions. There are several ways to communicate the results. The HMI Display gives workers on the job site instant access to information on the condition of the pump. Concurrently, operators can securely access information through their accounts using a customized web dashboard that facilitates remote monitoring. In addition, email notifications are generated and forwarded to the appropriate staff so that urgent concerns can be addressed quickly. This idea stands out for having a proactive reaction mechanism. In order to prevent potential damages and improve the equipment's overall safety and dependability, the system employs the Relay Module to initiate an automatic shutdown of the centrifugal pump when it detects a serious problem.
BEST METHOD OF WORKING
1. A Wireless System of Health Monitoring of Centrifugal Pumps in Oil and Gas Industries with Cloud Integration comprises WMHMC_PNode (10), which is outfitted with an ESP32 Board (19), a GSM Modem (11), a vibration sensor (14), a temperature sensor (15), a three-axis accelerometer (16), an HMI display (18), a relay module (12), and a power supply (13); wherein seamless integration of various sensors and communication modules allows for real-time data analysis and proactive response capabilities.
2. The Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration uses the ESP32 Board integrated into WMHMC_PNode to enable smooth integration and communication among various sensors and communication modules.
3. The Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration transmits real-time data from the field to a customized cloud server, guaranteeing remote accessibility and prompt response capabilities; and the GSM modem integrated into WMHMC_PNode is used to enable wireless communication.
4. In the Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration, the vibration sensor, 3 axis accelerometer, and temperature sensor-all of which are connected in the WMHMC_PNode-combine to collect vital real-time data on the physical state of centrifugal pumps, offering important insights into potential faults and operational anomalies.
5. The HMI Display that is interfaced is used for on-site interface in the Oil and Gas Industries, giving operators instantaneous insights into the condition of centrifugal pumps; which allows operators to monitor data and alerts in real-time from the field in the Wireless Method of Health Monitoring with Cloud Integration.
6. The connected relay module is used for a wireless method of health monitoring for centrifugal pumps in the oil and gas industries with cloud integration which allows for automated pump shutdown in response to problems that are detected, guaranteeing preventative actions to minimize potential harm and improve system safety as a whole.
7. The externally plugged Power Supply is a crucial part that keeps the Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration running continuously and dependably by supplying the electricity required to run the various sensors, communication modules, and processing units.
ADVANTAGES OF THE INVENTION
1. This ground-breaking invention revolves around the WMHMC_PNode, which intelligently integrates a range of sensors and communication modules. With real-time data analysis and proactive response capabilities, this integration allows wireless health monitoring of centrifugal pumps in the oil and gas industries.
2. By facilitating wireless communication, the GSM Modem enables real-time data from the field to a customized cloud server for the Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration. Remote accessibility and prompt resolution of possible problems are guaranteed by this capability.
3. The temperature sensor, 3 axis accelerometer, and vibration sensor collaborate to gather vital real-time information on the mechanical state of centrifugal pumps. The wireless method of health monitoring for centrifugal pumps in the oil and gas industries with cloud integration is made possible by the combined data, which offers crucial insights into possible malfunctions and abnormalities in operation.
4. In the oil and gas industries, the HMI Display functions as an on-site interface that provides instantaneous insights into the condition of centrifugal pumps. This enables operators using the Wireless Method of Health Monitoring with Cloud Integration to view data and alarms in real-time straight from the field.
5. The Relay Module plays a crucial part in the Wireless Method of Health Monitoring for Centrifugal Pumps in the Oil and Gas Industries with Cloud Integration since it makes it easier for the pump to automatically shut down in response to problems that are detected. By taking this preventive action, possible damages are guaranteed, and the system's overall safety is improved.
, Claims:1. A Wireless System of Health Monitoring of Centrifugal Pumps in Oil and Gas Industries with Cloud Integration comprises WMHMC_PNode (10), which is outfitted with an ESP32 Board (19), a GSM Modem (11), a vibration sensor (14), a temperature sensor (15), a three-axis accelerometer (16), an HMI display (18), a relay module (12), and a power supply (13); wherein seamless integration of various sensors and communication modules allows for real-time data analysis and proactive response capabilities.
2. The system as claimed in claim 1, wherein the Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration uses the ESP32 Board integrated into WMHMC_PNode to enable smooth integration and communication among various sensors and communication modules.
3. The system as claimed in claim 1, wherein the Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration transmits real-time data from the field to a customized cloud server, guaranteeing remote accessibility and prompt response capabilities; and the GSM modem integrated into WMHMC_PNode is used to enable wireless communication.
4. The system as claimed in claim 1, wherein in the Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration, the vibration sensor, 3 axis accelerometer, and temperature sensor-all of which are connected in the WMHMC_PNode-combine to collect vital real-time data on the physical state of centrifugal pumps, offering important insights into potential faults and operational anomalies.
5. The system as claimed in claim 1, wherein the HMI Display that is interfaced is used for on-site interface in the Oil and Gas Industries, giving operators instantaneous insights into the condition of centrifugal pumps; which allows operators to monitor data and alerts in real-time from the field in the Wireless Method of Health Monitoring with Cloud Integration.
6. The system as claimed in claim 1, wherein the connected relay module is used for a wireless method of health monitoring for centrifugal pumps in the oil and gas industries with cloud integration which allows for automated pump shutdown in response to problems that are detected, guaranteeing preventative actions to minimize potential harm and improve system safety as a whole.
7. The system as claimed in claim 1, wherein the externally plugged Power Supply is a crucial part that keeps the Wireless Method of Health Monitoring for Centrifugal Pumps in Oil and Gas Industries with Cloud Integration running continuously and dependably by supplying the electricity required to run the various sensors, communication modules, and processing units.

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