WIRELESS HEALTH MONITORING BASED ON VIBRATION TRENDING DATA AND TIME BASED FFT FOR NEEDLE PUNCHING MACHINES WITHIN TEXTILE INDUSTRY INNOVATION

Abstract

This invention presents a wireless health monitoring system designed for Needle Punching Machines in the textile industry, utilizing vibration trending data and time-based Fast Fourier Transform (FFT) analysis. Equipped with an HMIVTDNode that integrates a TI MSP430 Board, Vibration Sensor, RTC Modem, GSM Modem, SD Card Module, HMI Display, and Buzzer, the system provides real-time insights into machine health. Data is transmitted to a cloud server for remote access and analyzed for predictive maintenance, with alerts delivered both locally and remotely. This system ensures early detection of potential issues, enhancing machine performance and minimizing downtime.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Wireless Health Monitoring based on Vibration Trending Data and Time based FFT for Needle Punching Machines within Textile Industry Innovation.
BACKGROUND OF THE INVENTION
This innovative health monitoring system provides a comprehensive way to improve the performance of machines such as Rubber Crumb Granulators, specifically for the Rubber Manufacturing Industry. Real-time identification of possible problems by the system is possible by continuous vibration monitoring and the use of advanced time-based Fast Fourier Transform analysis. Easy transmission of the collected data to a cloud server allows for remote access via an easy-to-use online interface, analysis, and centralized storage. It ensures that abnormal circumstances are detected quickly, enabling operators and the appropriate authorities to monitor the machine's health status from anywhere at any time and receive email alerts instantly.
The rubber production industry is currently facing challenges with regard to the efficient monitoring and maintenance of critical machinery, including Rubber Crumb Granulators. Many of the current systems do not provide timely alarms for possible problems and do not have comprehensive real-time monitoring functions for vibration analysis. The industry's proactive monitoring of machine health is challenged by this technical gap, which can lead to unplanned downtime, increased maintenance costs, and even hazards to overall production efficiency.
KR20150072246A - The present invention relates to a needle punch apparatus, which has a rotational-shaped mold for winding a fiber woven fabric; and a needle punch so that the mold can be rotated when a needle penetrated into stacked woven fabric is moved upward and downward, a manufacturing method of rotational fiber products and fiber composition using the same wherein the manufacturing method of rotational fiber products is allowed to manufacture rotational shaped fiber products in a simple needle punch manner, compared with a three-dimensional weaving or three-dimensional braiding manner, and is allowed to manufacture rotational shaped fiber products with much strength in a structure, compared with a three-dimensional weaving or three-dimensional braiding manner, while reducing processing time and cost. Wireless Machine Health Monitoring for Needle Punching Machines using Vibration based analytics in this innovation is the novelty of the system.
JP5217049B1 - A large number of needles arranged in a plane in a widthwise row and a lengthwise row of a sheet-like object to be processed, an extrusion mechanism for extruding the needles individually, and images such as geometric patterns and patterns A control mechanism that creates control data from the data, and drives and controls only the needles at the necessary locations; and a feed mechanism that drives and controls the sheet-like material to be processed in the length direction below the needles. The mechanism is controlled so that only the necessary needles are pushed out and needle punching is performed on the processed sheet-like material so that images such as geometric patterns and patterns can be reproduced on the processed sheet-like material. Wireless Machine Health Monitoring for Needle Punching Machines using Vibration based analytics in this innovation is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To provide real-time insights and enable optimal vibration monitoring and alerting for Rubber Crumb Granulators in the Rubber Manufacturing Industry, the HMIVTDNode, which is equipped with TI MSP430 Board, GSM Modem, Vibration Sensor, RTC Modem, SD card Module, HMI Display, Buzzer, and Power Supply, is used to seamlessly integrate advanced sensor data, time-based Fast Fourier Transform analysis, and cloud connectivity.
The comprehensive health monitoring system intended for Rubber Crumb Granulators in the Rubber Manufacturing Industry uses the TI MSP430 Board, which is integrated into the HMIVTDNode, to facilitate precise data processing for vibration analysis and time-based Fast Fourier Transform.
The HMIVTDNode's integrated GSM modem is used to provide smooth cellular communication, enable real-time data transmission to a customized cloud server, and guarantee timely alerts and remote monitoring for the best possible care of Rubber Crumb Granulators in the Rubber Manufacturing Sector.
The HMIVTDNode's embedded vibration sensor is used to continually monitor and identify vibrations in rubber granulators. It provides vital real-time data for sophisticated analysis, allowing for the early identification of possible problems in the rubber manufacturing sector.
This innovation's capabilities are enhanced by the RTC Modem and SD Card Module, both of which are connected to the HMIVTDNode and are used to ensure precise timestamping for time-sensitive data. The SD Card Module also acts as local storage, and together they enable accurate time-based Fast Fourier Transform analysis and serve as a backup for thorough health monitoring of Rubber Crumb Granulators in the Rubber Manufacturing Industry.
An essential interface for operators supervising Rubber Crumb Granulators in the Rubber Manufacturing Industry, the HMI Display interfaced in HMIVTDNode offers real-time visualization of machine health status, enabling prompt on-site monitoring and facilitating speedy decision-making.
The Power Supply, which is an external plug-in component of the HMIVTDNode, is used to support the seamless health monitoring of Rubber Crumb Granulators in the Rubber Manufacturing Industry by supplying the electrical energy required for all components. This ensures the continuous and dependable operation of the monitoring system.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The purpose of this novel procedure is to maximize the performance of rubber crumb granulators in the rubber manufacturing industry by methodically integrating and integrating them. The HMIVTDNode, which serves as the main hub for data collection and processing, is at the center of this system. It uses a TI MSP430 Board as the microcontroller to operate different parts of the system. The Rubber Crumb Granulators' vibrations are continuously monitored by the Vibration Sensor, which provides real-time information on the machine's condition. This data is processed using the Time-based Fast Fourier Transform (FFT), which allows for a thorough examination of the frequency components of vibrations across time. Accurate timestamping is ensured by the system's real-time clock (RTC) for precise monitoring and analysis. Vibration patterns and FFT values are among the data that are locally saved on the SD card module for offline analysis and backup purposes.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The purpose of this novel procedure is to maximize the performance of rubber crumb granulators in the rubber manufacturing industry by methodically integrating and integrating them. The HMIVTDNode, which serves as the main hub for data collection and processing, is at the center of this system. It uses a TI MSP430 Board as the microcontroller to operate different parts of the system. The Rubber Crumb Granulators' vibrations are continuously monitored by the Vibration Sensor, which provides real-time information on the machine's condition. This data is processed using the Time-based Fast Fourier Transform (FFT), which allows for a thorough examination of the frequency components of vibrations across time. Accurate timestamping is ensured by the system's real-time clock (RTC) for precise monitoring and analysis. Vibration patterns and FFT values are among the data that are locally saved on the SD card module for offline analysis and backup purposes.
Through the cellular network, communication is made easier with the integrated GSM modem. Processed information, including vibration analytics and FFT results, is sent to a dedicated cloud server designed just for this invention. By serving as a centralized repository, this cloud server makes data available for additional examination and tracking. A buzzer and an HMI display are included into the HMIVTDNode to provide instant local notice. The machine's health state is visibly shown by the HMI Display, and in the event of aberrant vibrations or certain conditions, the Buzzer sounds an alert. The system uses email notifications to update pertinent personnel. Operators and other authorities receive warnings when unexpected conditions are found, allowing them to respond quickly. A user-friendly interface for real-time monitoring and analysis is provided via the customized online dashboard, giving stakeholders remote access to the machine's health status.
BEST METHOD OF WORKING
A wireless health monitoring system for Needle Punching Machines in the textile industry, comprising an HMIVTDNode with a TI MSP430 Board for data processing and real-time analysis of vibration and temperature trends using time-based Fast Fourier Transform (FFT).
A wireless health monitoring system with a Vibration Sensor that continuously monitors machine vibrations, providing real-time data for health assessment and early detection of potential issues.
A wireless health monitoring system further comprising an RTC Modem to ensure precise timestamping of vibration data, supporting accurate time-based FFT analysis for predictive maintenance.
A wireless health monitoring system incorporating an SD Card Module for local data storage, allowing historical data retention for offline analysis and backup.
A wireless health monitoring system wherein a GSM Modem facilitates cellular communication, enabling real-time data transmission to a cloud server for remote monitoring and alerting.
A wireless health monitoring system including an HMI Display for on-site visualization of machine health status, providing operators with real-time feedback and alerts.
A wireless health monitoring system with a Buzzer that provides auditory alerts for immediate operator response to detected anomalies, ensuring prompt intervention.
A wireless health monitoring system with a Power Supply that ensures continuous operation of the health monitoring system, supporting reliable performance for Needle Punching Machines in the textile industry.
ADVANTAGES OF THE INVENTION
1. This novel system's central monitoring unit, the HMIVTDNode, combines cloud connectivity, time-based Fast Fourier Transform analysis, and sophisticated sensor data in a seamless manner. By providing real-time data, this integration helps the rubber manufacturing industry maximize the efficiency of rubber crumb granulators by facilitating effective vibration monitoring and prompt alarms.
2. By enabling smooth cellular connectivity, the GSM modem is essential to this breakthrough. In order to provide remote monitoring and timely alerts for the best possible health management of Rubber Crumb Granulators in the Rubber Manufacturing Industry, it allows real-time data transmission to a customized cloud server.
3. A key element of this invention is the vibration sensor, which keeps an ongoing eye out for and detects vibrations in Rubber Crumb Granulators. It offers vital real-time data for sophisticated analysis, making it possible to identify possible problems in the Rubber Manufacturing Industry early on.
4. Time-sensitive data is precisely timestamped by the RTC Modem, and local storage is provided by the SD card Module. When taken as a whole, these characteristics improve the innovation's potential by enabling precise time-based Fast Fourier Transform analysis and offering a safety net for thorough health monitoring of Rubber Crumb Granulators in the Rubber Manufacturing Sector.
5. The HMI Display is an essential interface that provides real-time machine health status visualization. The Rubber Manufacturing Industry's operators may make quick decisions by using it to enable instantaneous on-site monitoring of Rubber Crumb Granulators.
, Claims:1. A wireless health monitoring system for Needle Punching Machines in the textile industry, comprising an HMIVTDNode with a TI MSP430 Board for data processing and real-time analysis of vibration and temperature trends using time-based Fast Fourier Transform (FFT).
2. The monitoring system as claimed in Claim 1, wherein a Vibration Sensor continuously monitors machine vibrations, providing real-time data for health assessment and early detection of potential issues.
3. The monitoring system as claimed in Claim 1, further comprising an RTC Modem to ensure precise timestamping of vibration data, supporting accurate time-based FFT analysis for predictive maintenance.
4. The monitoring system as claimed in Claim 1, incorporating an SD Card Module for local data storage, allowing historical data retention for offline analysis and backup.
5. The monitoring system as claimed in Claim 1, wherein a GSM Modem facilitates cellular communication, enabling real-time data transmission to a cloud server for remote monitoring and alerting.
6. The monitoring system as claimed in Claim 1, including an HMI Display for on-site visualization of machine health status, providing operators with real-time feedback and alerts.
7. The monitoring system as claimed in Claim 1, wherein a Buzzer provides auditory alerts for immediate operator response to detected anomalies, ensuring prompt intervention.
8. The monitoring system as claimed in Claim 1, further including a Power Supply that ensures continuous operation of the health monitoring system, supporting reliable performance for Needle Punching Machines in the textile industry.

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