WIRELESS CONTROL OF MULTI-STATION COLD CHAMBER DIE-CASTING MACHINE USING CC2500 RF HANDHELD DEVICE IN CONSUMER APPLIANCE MANUFACTURING

Abstract

A wireless control of multi-station cold chamber die-casting machine using cc2500 rf handheld device in consumer appliance manufacturing comprises WCMST_CMDMote (100), which is outfitted with a Raspberry Pi Processor Board (100F), CC2500 RF Module (100A), Actuator (100D), RTC (100C), Power Indicator (100E), and Power Supply (100B), facilitates wireless connection and remote control of Multi-Station Cold Chamber Die-Casting Machines (CMDMs) order to improve operational flexibility and operator convenience, the WCMSR_CMDMote, which is outfitted with a Raspberry Pi Processor Board, CC2500 RF Module, Keypad, Piezo Buzzer, and Power Supply, is utilized to enable wireless transmission of commands to Multi-Station Cold Chamber Die-Casting Machines in the consumer appliance manufacturing industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to wireless control of multi-station cold chamber die-casting machine using cc2500 rf handheld device in consumer appliance manufacturing.
BACKGROUND OF THE INVENTION
With seamless wireless connectivity and remote administration capabilities, this innovation completely changes how Multi-Station Cold Chamber Die-Casting Machines are controlled and operated in the consumer appliance manufacturing industry. Because of the flexibility and accessibility provided by the integrated approach to control, users are able to effectively optimize manufacturing processes and quickly adjust to shifting production demands.
The problem at hand relates to the limitations and inefficiencies present in traditional control schemes for Multi-Station Cold Chamber Die-Casting Machines used in the production of consumer appliances. These conventional systems have drawbacks in terms of flexibility, accessibility, and general efficiency because they usually depend on human operation or wired interfaces. Operators find it challenging to monitor and modify CMDM operations efficiently, especially when changes need to be made remotely or in real time.
US10081054B2: A die-casting process method for die-cast molding of a metal in a semi-solid state, wherein a semi-solid state die-casting machine is used as a processing device and a pulper is used as a device for preparing and delivering a slurry in a semi-solid state; the method comprises the steps: spraying a mold release agent and mold clamping; melting the raw material and keeping the temperature; adding a metal modificator into the molten raw material to prepare the slurry in a semi-solid state; transferring the slurry in a semi-solid state into a mold by the pulper; die-casting, opening the mold and exporting a die-cast; removing the sprue to obtain the final die-cast. In the process method, a metal modificator is added to the liquid metal raw material during the preparation of the slurry in a semi-solid state so as to generate more crystal nuclei, so that die-cast products have better mechanical properties; by way of die-casting the slurry in a semi-solid state, during mold stripping the die-cast is low in temperature and small in deformation quantity, and the best shapes and surface smoothness of the product can be guaranteed; and the die-cast is compact interiorly with producing air holes, and the best interior structure and mechanical properties of the die-cast product are guaranteed.
RESEARCH GAP: Wireless Remote control of the function of the Multi-Station Cold Chamber Die-Casting Machine using CC2500 technology Device is the novelty of the system.
CA2594516C: A method for the heat treatment of a casting produced by high pressure die casting, that may exhibit blister forming porosity in the as-cast condition, of an age-hardenable aluminium alloy, includes solution treating the casting by heating the casting to and within a temperature range enabling solute elements to be taken into solid solution. The casting then is cooled to terminate the solution treatment by quenching the casting to a temperature below 100~C. The cooled casting is held in a temperature range enabling natural and/or artificial ageing. The solution treatment is conducted to achieve a level of solute element solution enabling age-hardening without expansion of pores in the casting causing unacceptable blistering of the casting.
RESEARCH GAP: Wireless Remote control of the function of the Multi-Station Cold Chamber Die-Casting Machine using CC2500 technology Device is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This innovation makes it easier to wirelessly manage Multi-Station Cold Chamber Die-Casting Machines for the production of consumer appliances. The WCMST_CMDMote and the WCMSR_CMDMote are its two essential components. Serving as the CMDM's central control unit, the WCMST_CMDMote is home to a Raspberry Pi Processor Board that manages functions related to control and communication. It allows remote operation by facilitating wireless connection with the CMDM via the CC2500 RF Module. In addition, the WCMST_CMDMote is capable of physically controlling CMDM operations, such as starting or stopping the casting process, thanks to an embedded actuator. These parts run on a separate power source, with a Real-Time Clock (RTC) providing accurate timekeeping and a power indicator providing visual status feedback.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This innovation makes it easier to wirelessly manage Multi-Station Cold Chamber Die-Casting Machines for the production of consumer appliances. The WCMST_CMDMote and the WCMSR_CMDMote are its two essential components. Serving as the CMDM's central control unit, the WCMST_CMDMote is home to a Raspberry Pi Processor Board that manages functions related to control and communication. It allows remote operation by facilitating wireless connection with the CMDM via the CC2500 RF Module. In addition, the WCMST_CMDMote is capable of physically controlling CMDM operations, such as starting or stopping the casting process, thanks to an embedded actuator. These parts run on a separate power source, with a Real-Time Clock (RTC) providing accurate timekeeping and a power indicator providing visual status feedback.
On the other hand, the WCMSR_CMDMote serves as the CMDM's portable remote control. It is comparable to the WCMST_CMDMote in that it has a CC2500 RF Module for wireless communication and a Raspberry Pi Processor Board. But the WCMSR_CMDMote has a keypad for user input and a piezo buzzer for feedback in place of an actuator. With the help of this portable device, operators may wirelessly communicate commands to the CMDM, making activities like starting production cycles and changing settings easier. By integrating cloud technology based on the Internet of Things, the invention extends its possibilities beyond local control. Through a web dashboard, operators and authorized workers can access a customized user interface by connecting the WCMST_CMDMote to the internet.
BEST METHOD OF WORKING
In the production of consumer appliances, the WCMST_CMDMote, which is outfitted with a Raspberry Pi Processor Board, CC2500 RF Module, Actuator, RTC, Power Indicator, and Power Supply, facilitates wireless connection and remote control of Multi-Station Cold Chamber Die-Casting Machines (CMDMs).
In order to improve operational flexibility and operator convenience, the WCMSR_CMDMote, which is outfitted with a Raspberry Pi Processor Board, CC2500 RF Module, Keypad, Piezo Buzzer, and Power Supply, is utilized to enable wireless transmission of commands to Multi-Station Cold Chamber Die-Casting Machines in the consumer appliance manufacturing industry.
The inventive control system for Multi-Station Cold Chamber Die-Casting Machine in consumer appliance manufacturing uses the Raspberry Pi Processor Board, which is integrated into both mtoes, as the central computing unit. This allows control, communication, and integration of advanced functionalities like wireless communication, real-time clock synchronization, and Internet of Things connectivity.
The Multi-Station Cold Chamber Die-Casting Machine and control devices may communicate wirelessly thanks to the CC2500 RF Module, which is also included in both of the motes. This allows for remote operation and control in the production of consumer appliances.
The Multi-Station Cold Chamber Die-Casting Machine's operations are physically controlled by the actuator integrated into WCMST_CMDMote in response to commands from the control system. This allows for accurate and automated manipulation of manufacturing processes in the production of consumer appliances.
The WCMSR_CMDMote's interfaced keypad is used to enable user input for the remote control device, enabling operators to wirelessly send commands to the Multi-Station Cold Chamber Die-Casting Machine. This facilitates easy and user-friendly operation in the production of consumer appliances.
ADVANTAGES OF THE INVENTION
1. In the production of consumer appliances, the WCMST_CMDMote serves as the central control unit, enabling wireless communication and remote control of Multi-Station Cold Chamber Die-Casting Machines (CMDMs).
2. The WCMSR_CMDMote functions as a portable remote control device that allows wireless commands to be transmitted to Multi-Station Cold Chamber Die-Casting Machines in the consumer appliance manufacturing industry. This enhances operator convenience and operational flexibility.
3. A key component in enabling wireless connection between control devices and Multi-Station Cold Chamber Die-Casting Machines is the CC2500 RF Module, which enables remote control and operation in consumer appliance manufacturing environments.
4. The Actuator serves as a physical control interface, interpreting commands from the control system to operate the Multi-Station Cold Chamber Die-Casting Machine. This ensures accurate and automatic modifications in consumer appliance manufacturing processes.
5. The keypad's intuitive design makes it easier for users to enter commands for the remote control device, which allows the Multi-Station Cold Chamber Die-Casting Machine to receive commands wirelessly. This feature makes operating the manufacturing processes for consumer appliances more convenient and intuitive.
, Claims:1. A wireless control of multi-station cold chamber die-casting machine using cc2500 rf handheld device in consumer appliance manufacturing comprises WCMST_CMDMote (100), which is outfitted with a Raspberry Pi Processor Board (100F), CC2500 RF Module (100A), Actuator (100D), RTC (100C), Power Indicator (100E), and Power Supply (100B), facilitates wireless connection and remote control of Multi-Station Cold Chamber Die-Casting Machines (CMDMs).
2. The machine as claimed in claim 1, wherein order to improve operational flexibility and operator convenience, the WCMSR_CMDMote, which is outfitted with a Raspberry Pi Processor Board, CC2500 RF Module, Keypad, Piezo Buzzer, and Power Supply, is utilized to enable wireless transmission of commands to Multi-Station Cold Chamber Die-Casting Machines in the consumer appliance manufacturing industry.
3. The machine as claimed in claim 1, wherein the inventive control system for Multi-Station Cold Chamber Die-Casting Machine in consumer appliance manufacturing uses the Raspberry Pi Processor Board, which is integrated into both mtoes, as the central computing unit, this allows control, communication, and integration of advanced functionalities like wireless communication, real-time clock synchronization, and Internet of Things connectivity.
4. The machine as claimed in claim 1, wherein the Multi-Station Cold Chamber Die-Casting Machine and control devices may communicate wirelessly thanks to the CC2500 RF Module, which is also included in both of the motes, this allows for remote operation and control in the production of consumer appliances.
5. The machine as claimed in claim 1, wherein the Multi-Station Cold Chamber Die-Casting Machine's operations are physically controlled by the actuator integrated into WCMST_CMDMote in response to commands from the control system, this allows for accurate and automated manipulation of manufacturing processes in the production of consumer appliances.
6. The machine as claimed in claim 1, wherein the WCMSR_CMDMote's interfaced keypad is used to enable user input for the remote control device, enabling operators to wirelessly send commands to the Multi-Station Cold Chamber Die-Casting Machine, this facilitates easy and user-friendly operation in the production of consumer appliances.

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