WIRELESS CONTROL METHODOLOGY WITH IOT TECHNOLOGY FOR NEEDLE PUNCHING MACHINES WITHIN TEXTILE INDUSTRY INNOVATION

Abstract

This invention introduces a wireless control methodology utilizing IoT and cloud-based technology for the efficient management of Needle Punching Machines in the textile industry. Through an ESP32 Board as the main controller, the system integrates components such as a GSM Modem for wireless connectivity, an Actuator Module for physical control, an SD card Module for data storage, and an RTC Modem for timekeeping. Operators can control machines both locally via a SwitchPad and remotely through a web-based dashboard, with real-time data accessibility and audio alerts provided by an integrated Buzzer. This solution significantly enhances operational flexibility, decision-making, and efficiency within textile manufacturing environments.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Wireless Control Methodology with IoT Technology for Needle Punching Machines within Textile Industry Innovation.
BACKGROUND OF THE INVENTION
The state-of-the-art wireless control system uses cloud-based and Internet of Things technologies to revolutionize the management of Needle Punching Machines in the textile industry. This solution makes it possible to handle the machines both locally and remotely. Operators and authorized people can choose to activate or deactivate the machines using a physical switchpad located on the property or a customized web interface. Real-time monitoring and well-informed decision-making are made possible by this improved control mechanism, which also increases operational efficiency.
The manual oversight and management of Needle Punching Machines presents a significant challenge for the textile industry, leading to production workflow disruptions and inefficiencies. The flexibility and accessibility of conventional control systems are limited, which hinders the ability to remotely supervise this equipment. Due to this operational limitation, there is less capacity to adjust to changing production needs, more downtime, and insufficient real-time data to make well-informed decisions.
KR20150072246A - The present invention relates to a needle punch apparatus, which has a rotational-shaped mold for winding a fiber woven fabric; and a needle punch so that the mold can be rotated when a needle penetrated into stacked woven fabric is moved upward and downward, a manufacturing method of rotational fiber products and fiber composition using the same wherein the manufacturing method of rotational fiber products is allowed to manufacture rotational shaped fiber products in a simple needle punch manner, compared with a three-dimensional weaving or three-dimensional braiding manner, and is allowed to manufacture rotational shaped fiber products with much strength in a structure, compared with a three-dimensional weaving or three-dimensional braiding manner, while reducing processing time and cost. A methodology to control Needle Punching Machines wirelessly through IoT and Cloud integration is the novelty of the system.
KR101540025B1 - In the needle punching apparatus of the present invention, a mold having a rotating body shape in which a fiber fabric is wound and a needle punch having a needle punch A method of manufacturing a rotary body type fiber product using the same and a fiber composition thereof can be used to manufacture a rotating fiber product by a simple needle punching method in comparison with a 3-way weaving (3D weaving) or a 3-way braiding (3D braiding) method, which is characterized in that the process cost and the process time are greatly reduced, while fabricating a fiber material having a more rigid rotatable structure compared to a three-way weaving (3D weaving) or a three-way braiding (3D braiding) method. A methodology to control Needle Punching Machines wirelessly through IoT and Cloud integration is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
Disclosed herein a wireless control methodology for Needle Punching Machines comprising WCMNPMMote (100), which is outfitted with an ESP32 Board (180), GSM Modem (110), Actuator Module (160), RTC Modem (150), SD card Module (140), Switch Pad (120), Buzzer (170), and Power Supply (130), offers both on-site manual control via a physical switchpad and remote control via a web dashboard, thereby improving operational efficiency and enabling real-time monitoring. It facilitates seamless and intelligent control of Needle Punching Machines in the textile industry by integrating IoT and cloud-based technology.
A GSM Modem provides wireless connectivity for internet access, facilitating remote control and monitoring of Needle Punching Machines via IoT and cloud-based technology. An Actuator Module that manages the physical on/off control of Needle Punching Machines, supporting seamless operation within the textile sector. An SD card Module for data logging and storage, allowing essential record-keeping and data analysis capabilities for enhanced operational insights. An RTC Modem to provide accurate timekeeping for scheduling and time-sensitive tasks, ensuring precise and efficient control within the textile industry.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The purpose of the wireless control methodology utilizing IoT technology for needle punching machines is to optimize the control and monitoring of these machines in the textile sector. The novelty is in the way that cloud-based and IoT technologies are combined, enabling both local and remote equipment management. The WCMNPMMote is a complete system made up of multiple parts, including the ESP32 Board, GSM Modem, Actuator Module, RTC Modem, SD card Module, SwitchPad, Buzzer, and Power Supply. The main controller, the ESP32 Board, helps the many modules communicate and work together. In order to connect the WCMNPMMote to the internet and allow necessary remote control and monitoring features, the GSM Modem facilitates wireless connection. The Needle Punching Machines' physical on and off control is handled by the Actuator Module. For scheduling and time-sensitive tasks, the system's RTC Modem, or Real-Time Clock Module, guarantees precise time-related actions.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The purpose of the wireless control methodology utilizing IoT technology for needle punching machines is to optimize the control and monitoring of these machines in the textile sector. The novelty is in the way that cloud-based and IoT technologies are combined, enabling both local and remote equipment management. The WCMNPMMote is a complete system made up of multiple parts, including the ESP32 Board, GSM Modem, Actuator Module, RTC Modem, SD card Module, SwitchPad, Buzzer, and Power Supply. The main controller, the ESP32 Board, helps the many modules communicate and work together. In order to connect the WCMNPMMote to the internet and allow necessary remote control and monitoring features, the GSM Modem facilitates wireless connection. The Needle Punching Machines' physical on and off control is handled by the Actuator Module. For scheduling and time-sensitive tasks, the system's RTC Modem, or Real-Time Clock Module, guarantees precise time-related actions.
The system can collect and save relevant data for analysis and record-keeping by logging and storing it on the SD card Module. Operators on-site can manually operate the machines thanks to the SwitchPad, which acts as a local control interface. One notable feature is the integration of a personalized user interface into a web dashboard, which allows people with internet access to monitor and operate remotely. This cloud-based method facilitates responsiveness and real-time decision-making in addition to improving accessibility. By integrating a buzzer, operators are informed of important occurrences and receive audible feedback or alerts, improving user experience. The Power Supply supports the system's numerous functions and guarantees that it runs continuously.
BEST METHOD OF WORKING
A wireless control methodology for Needle Punching Machines comprising an ESP32 Board that coordinates the integration and communication of various components to enable local and remote control, improving operational efficiency within the textile industry.
A wireless control methodology wherein a GSM Modem provides wireless connectivity for internet access, facilitating remote control and monitoring of Needle Punching Machines via IoT and cloud-based technology.
A wireless control methodology further comprising an Actuator Module that manages the physical on/off control of Needle Punching Machines, supporting seamless operation within the textile sector.
A wireless control methodology incorporating an SD card Module for data logging and storage, allowing essential record-keeping and data analysis capabilities for enhanced operational insights.
A wireless control methodology including an RTC Modem to provide accurate timekeeping for scheduling and time-sensitive tasks, ensuring precise and efficient control within the textile industry.
A wireless control methodology wherein a SwitchPad serves as a local control interface, enabling on-site manual operation of Needle Punching Machines as part of the wireless control methodology.
A wireless control methodology further including a web-based dashboard that allows remote monitoring and operation, enhancing accessibility and responsiveness through cloud-based control.
A wireless control methodology wherein an integrated Buzzer provides audio alerts for essential notifications, improving the user experience and responsiveness of the control system.
A wireless control methodology wherein the Power Supply ensures continuous operation of the control system, providing reliable and consistent energy to the components of the WCMNPMMote.
ADVANTAGES OF THE INVENTION
1. The WCMNPMMote uses cloud-based and Internet of Things technologies to intelligently and efficiently control Needle Punching Machines in the textile industry. This innovation improves operational efficiency and enables real-time monitoring without relying on outside sources by permitting both remote control via a web dashboard and on-site manual control with a physical switchpad.
2. The WCMNPMMote depends on the GSM Modem to provide vital wireless connectivity. Through the integration of IoT and cloud-based technology, this allows the system to create an internet connection, simplifying remote control and monitoring of Needle Punching Machines in the textile industry.
3. In the textile sector, the Actuator Module is a crucial part that controls the physical on and off of Needle Punching Machines. This part is essential to the WCMNPMMote's wireless control methods and plays a major role in the system's smooth operation.
4. The SD card Module provides essential functions inside the Wireless Control Methodology for Needle Punching Machines, while the RTC Modem guarantees accurate timekeeping for scheduling and time-sensitive operations. This helps the textile sector make more informed and effective decisions by improving record-keeping and supporting data analysis.
, Claims:1. A wireless control methodology for Needle Punching Machines comprising WCMNPMMote (100), which is outfitted with an ESP32 Board (180), GSM Modem (110), Actuator Module (160), RTC Modem (150), SD card Module (140), Switch Pad (120), Buzzer (170), and Power Supply (130), offers both on-site manual control via a physical switchpad and remote control via a web dashboard, thereby improving operational efficiency and enabling real-time monitoring. It facilitates seamless and intelligent control of Needle Punching Machines in the textile industry by integrating IoT and cloud-based technology.
2. The wireless control methodology as claimed in Claim 1, wherein a GSM Modem provides wireless connectivity for internet access, facilitating remote control and monitoring of Needle Punching Machines via IoT and cloud-based technology.
3. The wireless control methodology as claimed in Claim 1, further comprising an Actuator Module that manages the physical on/off control of Needle Punching Machines, supporting seamless operation within the textile sector.
4. The wireless control methodology as claimed in Claim 1, incorporating an SD card Module for data logging and storage, allowing essential record-keeping and data analysis capabilities for enhanced operational insights.
5. The wireless control methodology as claimed in Claim 1, including an RTC Modem to provide accurate timekeeping for scheduling and time-sensitive tasks, ensuring precise and efficient control within the textile industry.
6. The wireless control methodology as claimed in Claim 1, wherein a SwitchPad serves as a local control interface, enabling on-site manual operation of Needle Punching Machines as part of the wireless control methodology.
7. The wireless control methodology as claimed in Claim 1, further including a web-based dashboard that allows remote monitoring and operation, enhancing accessibility and responsiveness through cloud-based control.
8. The wireless control methodology as claimed in Claim 1, wherein an integrated Buzzer provides audio alerts for essential notifications, improving the user experience and responsiveness of the control system.
9. The wireless control methodology as claimed in Claim 1, wherein the Power Supply ensures continuous operation of the control system, providing reliable and consistent energy to the components of the WCMNPMMote.

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