WIRELESS CONTROL METHODOLOGY FOR SINGLE-HEAD EMBROIDERY MACHINE IN SMALL-SCALE EMBROIDERY INDUSTRIES

Abstract

ABSTRACT A wireless control methodology for single-head embroidery machine in small-scale embroidery industries comprises WCM_SSEITMote (750), which is outfitted with a customized Atmega2560 board (754), CC2500 RF module (751), actuator module (752), and power supply (753), this allows operators to wirelessly control the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries via a local keypad and a customized web dashboard that is connected to the Internet, improving operational efficiency and flexibility a key component of this innovation is the WCM_SSEICMote, which is outfitted with a customized Atmega2560 board, CC2500 RF module, GSM modem, keypad, and power supply, it allows operators to remotely control the on/off functionality of single-head embroidery machines in small-scale embroidery industries via a keypad interface and a customized web dashboard that is connected to the Internet, improving accessibility and facilitating smooth machine management.

Specification

Description:FIELD OF THE INVENTION
This invention relates to wireless control methodology for single-head embroidery machine in small-scale embroidery industries.
BACKGROUND OF THE INVENTION
The purpose of this state-of-the-art wireless control system is to manage single-head embroidery machines in small-scale embroidery industries more efficiently. The system places a strong emphasis on operational simplicity by enabling users to remotely control the embroidery machines' on/off capabilities through an easy-to-use online dashboard. It offers effective and convenient control by utilizing wireless connection technology, which enables both local keypad input and remote Internet access. This creative technique increases machine operation flexibility and efficiency by greatly streamlining workflow in small-scale embroidery setups and improving operator convenience.
A lack of an efficient and user-friendly control system hinders the operational flexibility and productivity of Single-Head Embroidery Machines in Small-Scale Embroidery Industries. Control systems that are currently in use often necessitate human participation, which limits the ability to automate tasks or optimize workflows.
US7848842B2: A sewing machine including a needle-swing mechanism that swings a needle bar; a cloth-feed mechanism that feeds a workpiece cloth by a feed dog; an imaging unit that captures an image of a baseline drawn on a surface of the workpiece cloth; a baseline-color detection portion that detects a baseline color of the baseline based on an image data of the baseline captured by the imaging unit; a first storage portion storing a mapping of a plurality of baseline colors to stitch data of a plurality of normal patterns; and a control portion that forms normal pattern stitches along the baseline by reading stitch data corresponding to the baseline color detected by the baseline-color detection portion from the first storage portion and controlling the needle-swing mechanism and the cloth-feed mechanism based on the stitch data read.
RESEARCH GAP: Wireless Control and remote based control innovation for Single-Head Embroidery Machine is the novelty of the system.
US7308333B2: A stitching apparatus with thread tension control is provided. Tension in a thread is monitored during stitching apparatus operations, and remedial action is taken in response to the detection of an anomaly in the thread tension profile. The remedial action can include altering a feed rate of the thread in order to adjust the thread tension, and/or repeating a previous operation. Anomaly detection can be performed with respect to stitching or sewing operations, and also with respect to trim operations performed in connection with moving between elements and/or thread color changes.
RESEARCH GAP: Wireless Control and remote based control innovation for Single-Head Embroidery Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The two cutting-edge gadgets in question are WCM_SSEITMote and WCM_SSEICMote. The CC2500 RF Module, Actuator Module, Power Supply, and Customized Atmega2560 Board are all included in the design of WCM_SSEITMote. The device's on/off capability for single-head embroidery machines is controlled by the operator by input from a keypad. Wireless communication is made possible by the CC2500 RF Module, which guarantees smooth connectivity between the control device and the embroidery machine. The Actuator Module is essential for converting control signals into mechanical movements and controlling the embroidery machine's power state. To maintain the system's functionality, a steady and dependable source of energy is guaranteed by the power supply. However, WCM_SSEICMote has a similar architecture, including a GSM modem, keypad, and power supply in addition to a customized Atmega2560 board and CC2500 RF module. By adding a GSM modem, this device improves control capabilities and allows the embroidery machine to be controlled remotely.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The two cutting-edge gadgets in question are WCM_SSEITMote and WCM_SSEICMote. The CC2500 RF Module, Actuator Module, Power Supply, and Customized Atmega2560 Board are all included in the design of WCM_SSEITMote. The device's on/off capability for single-head embroidery machines is controlled by the operator by input from a keypad. Wireless communication is made possible by the CC2500 RF Module, which guarantees smooth connectivity between the control device and the embroidery machine. The Actuator Module is essential for converting control signals into mechanical movements and controlling the embroidery machine's power state. To maintain the system's functionality, a steady and dependable source of energy is guaranteed by the power supply. However, WCM_SSEICMote has a similar architecture, including a GSM modem, keypad, and power supply in addition to a customized Atmega2560 board and CC2500 RF module. By adding a GSM modem, this device improves control capabilities and allows the embroidery machine to be controlled remotely.

The GSM Modem links the device to the Internet, enabling operators to handle Single-Head Embroidery Machines via a customized online dashboard. The keypad functions as a local control interface. By giving each component the energy it needs, the power supply guarantees ongoing operation. via either WCM_SSEITMote or WCM_SSEICMote, an operator can send commands to turn on or off the embroidery machine while it is in operation via the local keypad. Furthermore, the use of the customized web dashboard improves accessibility by permitting remote control via the Internet. A smooth and effective wireless control system for small-scale embroidery industries is created by the CC2500 RF Module, which guarantees dependable communication between the control device and the embroidery machine. This invention simplifies the embroidery procedure and gives operators a flexible and easy-to-use way to control single-head embroidery machines.
BEST METHOD OF WORKING
A key component of this innovation is the WCM_SSEITMote, which is outfitted with a customized Atmega2560 board, CC2500 RF module, actuator module, and power supply. This allows operators to wirelessly control the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries via a local keypad and a customized web dashboard that is connected to the Internet, improving operational efficiency and flexibility.
A key component of this innovation is the WCM_SSEICMote, which is outfitted with a customized Atmega2560 board, CC2500 RF module, GSM modem, keypad, and power supply. It allows operators to remotely control the on/off functionality of single-head embroidery machines in small-scale embroidery industries via a keypad interface and a customized web dashboard that is connected to the Internet, improving accessibility and facilitating smooth machine management.
WCM_SSEITMote, the central processing unit, is integrated with the customized Atmega2560 board. This allows for smooth communication and control functions, guaranteeing effective operation and integration within the wireless control system for single-head embroidery machines in small-scale embroidery industries.
Through local keypads and customized web dashboards that are online, the CC2500 RF Module is integrated with WCM_SSEITMote and WCM_SSEICMote, enabling dependable wireless communication and guaranteeing smooth control of Single-Head Embroidery Machines in Small-Scale Embroidery Industries.
The Actuator Module is integrated with WCM_SSEITMote is a crucial part that contributes to the overall efficiency and automation of the wireless control system by converting control signals into physical actions to manage the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries.
The innovation is further enhanced by the GSM Modem integrated with WCM_SSEICMote, which enables remote control capabilities. This means that operators can control the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries from a customized web dashboard that is connected to the Internet and a keypad interface, thus expanding control flexibility and accessibility beyond local interactions.
The keypad is integrated with both WCM_SSEITMote and WCM_SSEICMote functions as a local control interface, giving operators an easy-to-use and accessible way to enter commands and effectively manage the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries.
The Power Supply plugin for WCM_SSEITMote and WCM_SSEICMote guarantees a steady and uninterrupted energy source, facilitating the wireless control system's smooth functioning and operation for Single-Head Embroidery Machines in Small-Scale Embroidery Industries. This adds to the inventive solution's dependability and sustainability.
ADVANTAGES OF THE INVENTION
1. This creative solution relies heavily on the WCM_SSEITMote, which allows users to wirelessly control the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries via a customized online interface that is connected to the Internet as well as a local keypad. This greatly improves the flexibility and efficiency of operations.
2. The WCM_SSEICMote is an essential component that enables operators to remotely turn on and off single-head embroidery machines in small-scale embroidery industries. This is accomplished by means of an Internet-connected keypad interface and customized web dashboard, which improve accessibility in general and enable smooth machine management.
3. The Customized Atmega2560 Board, which is the central processing unit and is a feature of both WCM_SSEITMote and WCM_SSEICMote, is essential for enabling smooth control and communication functions. This guarantees effective operation and integration for Single-Head Embroidery Machines in Small-Scale Embroidery Industries within the wireless control system.
4. A key component of this innovation is the CC2500 RF Module, which enables dependable wireless communication in WCM_SSEITMote and WCM_SSEICMote. This allows Small-Scale Embroidery Industries to effortlessly operate Single-Head Embroidery Machines using customized web dashboards and local keypads that are connected to the Internet.
5. To efficiently operate the on/off functionality of Single-Head Embroidery Machines, the Actuator Module plays a crucial role in WCM_SSEITMote by converting control signals into physical actions. This makes the wireless control system in small-scale embroidery industries much more automated and efficient overall.
6. By offering remote control functionality, the GSM modem integration with WCM_SSEICMote improves the innovation. With the use of a customized web dashboard and keypad interface that is connected to the Internet, operators may now control the on/off operation of single-head embroidery machines. More than only local interactions are covered by this expansion of control flexibility and accessibility.
7. A practical control interface is provided by the local keypad that is included into both WCM_SSEITMote and WCM_SSEICMote. In small-scale embroidery industries, it enables operators to effectively enter commands and control the on/off operation of single-head embroidery machines. This offers an approachable and user-friendly method of control.
, C , Claims:1. A wireless control methodology for single-head embroidery machine in small-scale embroidery industries comprises WCM_SSEITMote (750), which is outfitted with a customized Atmega2560 board (754), CC2500 RF module (751), actuator module (752), and power supply (753), this allows operators to wirelessly control the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries via a local keypad and a customized web dashboard that is connected to the Internet, improving operational efficiency and flexibility.
2. The machine as claimed in claim 1, wherein a key component of this innovation is the WCM_SSEICMote, which is outfitted with a customized Atmega2560 board, CC2500 RF module, GSM modem, keypad, and power supply, it allows operators to remotely control the on/off functionality of single-head embroidery machines in small-scale embroidery industries via a keypad interface and a customized web dashboard that is connected to the Internet, improving accessibility and facilitating smooth machine management.
3. The machine as claimed in claim 1, wherein WCM_SSEITMote, the central processing unit, is integrated with the customized Atmega2560 board, this allows for smooth communication and control functions, guaranteeing effective operation and integration within the wireless control system for single-head embroidery machines in small-scale embroidery industries.
4. The machine as claimed in claim 1, wherein through local keypads and customized web dashboards that are online, the CC2500 RF Module is integrated with WCM_SSEITMote and WCM_SSEICMote, enabling dependable wireless communication and guaranteeing smooth control of Single-Head Embroidery Machines in Small-Scale Embroidery Industries.
5. The machine as claimed in claim 1, wherein the Actuator Module is integrated with WCM_SSEITMote is a crucial part that contributes to the overall efficiency and automation of the wireless control system by converting control signals into physical actions to manage the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries.
6. The machine as claimed in claim 1, wherein the innovation is further enhanced by the GSM Modem integrated with WCM_SSEICMote, which enables remote control capabilities, this means that operators can control the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries from a customized web dashboard that is connected to the Internet and a keypad interface, thus expanding control flexibility and accessibility beyond local interactions.
7. The machine as claimed in claim 1, wherein the keypad is integrated with both WCM_SSEITMote and WCM_SSEICMote functions as a local control interface, giving operators an easy-to-use and accessible way to enter commands and effectively manage the on/off functionality of Single-Head Embroidery Machines in Small-Scale Embroidery Industries.
8. The machine as claimed in claim 1, wherein the Power Supply plugin for WCM_SSEITMote and WCM_SSEICMote guarantees a steady and uninterrupted energy source, facilitating the wireless control system's smooth functioning and operation for Single-Head Embroidery Machines in Small-Scale Embroidery Industries, this adds to the inventive solution's dependability and sustainability.

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