WIRELESS CONTROL INTEGRATION WITH XBEE MODULES TO ENHANCE EFFICIENCY AND SAFETY IN INDUSTRIAL SPINNING MACHINE

Abstract

A system of wireless control integration with xbee modules to enhance efficiency and safety in industrial spinning machine comprises WXBTN_ISNode (10), which is outfitted with an Atmega16 Board (18), an XBee Module (11), an XBee Explorer (17), a Dual Channel Relay Unit (15), a Driver (16), an RTC Module (12), an indicator (13), and a power supply (14), is utilized to enable wireless communication for the remote adjustment of crucial spinning machine functions, such as the reverse-rotation roller's position, this improves operational flexibility and efficiency the WXBRN_ISNode, which has an Atmega16 Board, an XBee Module, an XBee Explorer, a Display, a GSM Modem, a Custom Keypad, and a Power Supply, is used to enable remote connectivity and monitoring of industrial spinning machines through its built-in GSM Modem and Custom Keypad, this enhances operational efficiency and safety by giving operators convenient control options and real-time insights into machine performance.

Specification

Description:FIELD OF THE INVENTION
This invention relates to wireless control integration with xbee modules to enhance efficiency and safety in industrial spinning machine.
BACKGROUND OF THE INVENTION
This ground-breaking invention offers a whole new approach to industrial spinning processes, enabling features like remote control and monitoring that significantly increase productivity, flexibility, and safety. When wireless technology is seamlessly incorporated into spinning gear, operators can remotely adjust critical functions-such the location of components like the reverse-rotation roller-which can streamline operations and possibly increase overall efficiency. This invention offers a comprehensive response to the evolving needs of the business, signaling a substantial divergence from traditional methods in industrial spinning.
The primary goals of this innovation are to improve safety, flexibility, and control in industrial spinning operations. Often, conventional spinning machines are devoid of remote control functionality, which forces operators to manually adjust parameters and monitor performance on-site. These restrictions not only reduce operating effectiveness but also cause concerns about safety, especially in situations where quick modifications are essential.
WO2017066937A1: A method for preparing a graphene-polyester nanocomposite fiber, comprising the following steps: a step of preparing a graphene-polyester composite masterbatch and a step of preparing a graphene-polyester nanocomposite fiber from the composite masterbatch. In addition, the excellent mechanical property and functional characteristics of graphene endow the nanocomposite fiber with functionalities such as high strength and antistatic property. Good dispersion and interfacial compatibility of surface-modified and modified graphene in a polyester polymer matrix enable the graphene to be efficiently and uniformly compounded with a polyester chip base material.
RESEARCH GAP: The XBee based Wireless control automation for Industrial Spinning Machine is the novelty of the system.
CN101748518A: A process for producing high-grade weaving yarns with heavy weight per unit of card silver in a carding machine from Zhengzhou Textile Machinery Co., Ltd relates to the textile technical field, in particular to a process for producing high-grade weaving yarns. The process includes: ZTM blowing-carding process- pre-drawing- lap drawing- combing- drawing (with auto leveling) - roving- cheese winding -bale packing- yarn sales. Under the circumstance of constant card clothing of the carding machine, the linear weight of card silver can be increased to 21g/5m increased by nearly 17 percent by, increasing the RPM of cubing rolls, cylinders and cover plates, blocking up a support trunnion for feed roller and reducing the spacing between the feed roller and the cubing roll, thus not only increasing the production efficiency and saving the energy consumption but also addressing the problem of dissatisfaction with the supply of card silvers.
RESEARCH GAP: The XBee based Wireless control automation for Industrial Spinning Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The development of WXBTN_ISNode and WXBRN_ISNode, along with the integration of XBee wireless modules into industrial spinning gear, represents a major advancement in improving control and monitoring functionalities. The utilisation of this novel methodology facilitates remote control, real-time monitoring, and enhanced safety measures, so propelling the progress of efficiency, flexibility, and safety in industrial spinning operations. The WXBTN_ISNode and the WXBRN_ISNode are two essential elements at the center of this advancement. The WXBTN_ISNode serves as the central control point for important spinning machine operations. It is composed of an Atmega16 Board, an XBee Module, and a Relay Unit, among other components. On the other hand, the WXBRN_ISNode, equipped with a Custom Keypad, GSM Modem, and Display, enables remote control and communication.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The development of WXBTN_ISNode and WXBRN_ISNode, along with the integration of XBee wireless modules into industrial spinning gear, represents a major advancement in improving control and monitoring functionalities. The utilisation of this novel methodology facilitates remote control, real-time monitoring, and enhanced safety measures, so propelling the progress of efficiency, flexibility, and safety in industrial spinning operations. The WXBTN_ISNode and the WXBRN_ISNode are two essential elements at the center of this advancement. The WXBTN_ISNode serves as the central control point for important spinning machine operations. It is composed of an Atmega16 Board, an XBee Module, and a Relay Unit, among other components. On the other hand, the WXBRN_ISNode, equipped with a Custom Keypad, GSM Modem, and Display, enables remote control and communication. The insertion of these nodes onto the spinning machine marks the beginning of the innovation's implementation. The reverse-rotation roller is one of the essential parts that the WXBTN_ISNode connects with to allow for accurate remote adjustments. Operating data and status updates are sent to a central controller or computer system by utilizing the wireless communication made possible by XBee modules. With this feature, operators may monitor the spinning process in real time and remotely alter as needed, from anywhere in the world. Moreover, communication is expanded outside of the local network by the WXBRN_ISNode's incorporation of a GSM modem. A Tailored Cloud server-hosted Customized Web Dashboard allows operators to remotely access control features and track performance. Thanks to this connectivity, operators may effectively oversee spinning operations from any place. A Custom Keypad added to the XBee network also gives an additional control way that allows operators to be flexible according to their needs or preferences. This innovation prioritizes security measures to protect communication channels and prevent unauthorized access to spinning machine controls, realizing the critical relevance of safety in industrial situations. Operators may depend on the security and dependability of remote control capabilities with confidence when these strong safety elements are in place, which improves overall operational efficiency and safety in industrial spinning processes.
BEST METHOD OF WORKING
The WXBTN_ISNode, which is outfitted with an Atmega16 Board, an XBee Module, an XBee Explorer, a Dual Channel Relay Unit, a Driver, an RTC Module, an indicator, and a power supply, is utilized to enable wireless communication for the remote adjustment of crucial spinning machine functions, such as the reverse-rotation roller's position. This improves operational flexibility and efficiency.
The WXBRN_ISNode, which has an Atmega16 Board, an XBee Module, an XBee Explorer, a Display, a GSM Modem, a Custom Keypad, and a Power Supply, is used to enable remote connectivity and monitoring of industrial spinning machines through its built-in GSM Modem and Custom Keypad. This enhances operational efficiency and safety by giving operators convenient control options and real-time insights into machine performance.
The industrial spinning machines' components may communicate wirelessly thanks to the XBee Module integrated into both motes. This allows for remote control, monitoring, and data transfer, which improves operational flexibility and efficiency.
The Dual Channel Relay Unit integrated into the WXBTN_ISNode interfaces with the spinning machine to allow wireless communication to control and adjust important functions like the position of the reverse-rotation roller, improving operational flexibility and efficiency.
The GSM modem built into the WXBRN_ISNode allows operators to access and manage industrial spinning machines remotely, increasing operational flexibility and offering real-time monitoring capabilities. This modem enables remote communication outside local networks.
To improve user accessibility and enable convenient remote operation, the Custom Keypad, which is coupled to the WXBRN_ISNode, offers operators an easy-to-use interface through which they can enter commands and control industrial spinning machines within the XBee network.
ADVANTAGES OF THE INVENTION
1. The WXBTN_ISNode serves as the innovation's central control unit, allowing for wireless connectivity to remotely alter critical spinning machine functions like the location of the reverse-rotation roller. This feature greatly increases operating flexibility and efficiency.
2. The WXBRN_ISNode has an integrated GSM modem and a custom keypad that enable remote communication and industrial spinning machine monitoring. By providing users with easy-to-use control options and instantaneous machine performance data, it enhances both operational efficiency and safety.
3. The XBee Module is essential to provide wireless communication between industrial spinning machine parts. This feature facilitates data transmission, remote control, and monitoring, which eventually improves operational flexibility and efficiency.
4. Through wireless communication, a Dual Channel Relay Unit connects with essential spinning machine components, enabling remote control and adjustment of crucial functions including the location of the reverse-rotation roller. Operational flexibility and efficiency are greatly increased by this capability.
5. Operators can access and control industrial spinning machines remotely thanks to the GSM Modem's ability to provide remote connectivity outside of local networks. This function offers real-time monitoring capabilities for increased productivity and improves operational flexibility.
, C , Claims:1. A system of wireless control integration with xbee modules to enhance efficiency and safety in industrial spinning machine comprises WXBTN_ISNode (10), which is outfitted with an Atmega16 Board (18), an XBee Module (11), an XBee Explorer (17), a Dual Channel Relay Unit (15), a Driver (16), an RTC Module (12), an indicator (13), and a power supply (14), is utilized to enable wireless communication for the remote adjustment of crucial spinning machine functions, such as the reverse-rotation roller's position, this improves operational flexibility and efficiency.
2. The system as claimed in claim 1, wherein the WXBRN_ISNode, which has an Atmega16 Board, an XBee Module, an XBee Explorer, a Display, a GSM Modem, a Custom Keypad, and a Power Supply, is used to enable remote connectivity and monitoring of industrial spinning machines through its built-in GSM Modem and Custom Keypad, this enhances operational efficiency and safety by giving operators convenient control options and real-time insights into machine performance.
3. The system as claimed in claim 1, wherein the industrial spinning machines' components may communicate wirelessly thanks to the XBee Module integrated into both motes, this allows for remote control, monitoring, and data transfer, which improves operational flexibility and efficiency.
4. The system as claimed in claim 1, wherein the Dual Channel Relay Unit integrated into the WXBTN_ISNode interfaces with the spinning machine to allow wireless communication to control and adjust important functions like the position of the reverse-rotation roller, improving operational flexibility and efficiency.
5. The system as claimed in claim 1, wherein the GSM modem built into the WXBRN_ISNode allows operators to access and manage industrial spinning machines remotely, increasing operational flexibility and offering real-time monitoring capabilities, this modem enables remote communication outside local networks.
6. The system as claimed in claim 1, wherein to improve user accessibility and enable convenient remote operation, the Custom Keypad, which is coupled to the WXBRN_ISNode, offers operators an easy-to-use interface through which they can enter commands and control industrial spinning machines within the XBee network.

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