WIRELESS CLOUD-CONTROL SOLUTION FOR AUTOMATED PRECISION IN CNC TURRET MILLING MACHINES WITHIN AUTOMOBILE INDUSTRY

Abstract

This invention provides a wireless cloud-control solution for CNC Turret Milling Machines in the automobile industry, enabling precise remote operation through IoT integration. The WCSAP_TMCMote system features a Raspberry Pi Processor Board, GSM Modem, Actuator, RTC Timer, Micro SD Card Module, Halt Switch, and Buzzer, allowing operators to manage machine functions via a web dashboard or mobile app. Real-time data, daily analytics, and operational insights are accessible remotely, ensuring optimized machine utilization, proactive maintenance, and improved productivity in CNC machining for the automotive sector.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Wireless Cloud-Control Solution for Automated Precision in CNC Turret Milling Machines within Automobile Industry.
BACKGROUND OF THE INVENTION
Through integrating cutting-edge technology seamlessly, this innovative solution completely changes how CNC Turret Milling Machine supervision and administration are handled in the automotive industry. This solution makes accurate remote control of the machines possible by leveraging wireless cloud control and IoT capabilities. Operators and authorized workers may easily turn the machines on and off with a personalized mobile app and an intuitive web interface. Incorporating daily analytics facilitates informed decision-making by providing insightful information about machine usage patterns and working hours.
There are currently insufficient remote control and monitoring solutions for CNC Turret Milling Machines used in the automotive industry, which leads to subpar accuracy and output. The machines are challenging for operators to effectively manage, especially in scenarios where quick fixes or shutdowns are necessary. Handwritten inputs are often the basis of conventional control systems, which can lead to delays and inaccuracies.
US10773313B2 - A turret tool rest includes a main shaft, a turret turning shaft, a turret, a joint base, a mill housing connection shaft, and an engagement member. The main shaft rotates a tool. A part of the main shaft is provided in the turret turning shaft. The turret turning shaft has a first coupling hole. The turret is connected to the turret turning shaft via which the turret is rotated. The joint base has a second coupling hole. The mill housing connection shaft is connected to the joint base. The mill housing connection shaft is provided between the main shaft and the turret turning shaft. Each of the mill housing connection shaft, the joint base, the part of the main shaft, and the turret turning shaft are disposed to rotate around a rotation axis of the turret. The Cloud based IoT Solution for automation for CNC Turret Milling Machine is the novelty of the system.
WO2009049200A1 - Disclosed are a tool indexer assembly, a computer numerically controlled machine that includes such tool indexer assembly, and associated methods. The assembly in one embodiment includes a turret and an indexer, the indexer including a portion that is movable with respect to the turret and that includes plural tool station configured to receive plural tool structures. The tool indexer is disposed on a facet of the turret, and, in some embodiments includes a table that is rotatable about an axis that is generally orthogonal to the axis of rotation of the turret. In another embodiment, a tool indexer includes a clamping mechanism having a source of pressurized fluid and a piston that is hydraulically actuated by the pressurized fluid and movable to a clamping position. The assembly further includes a conduit for delivery of the pressurized fluid proximal the tool structure as coolant fluid. The Cloud based IoT Solution for automation for CNC Turret Milling Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
The WCSAP_TMCMote, which is outfitted with a Raspberry Pi Processor Board, GSM Modem, Actuator, RTC Timer, Micro SD Card Module, Halt Switch, Buzzer, and Power Supply, is utilized to facilitate accurate and efficient remote control, monitoring, and data analytics of CNC Turret Milling Machines via cutting-edge IoT and wireless cloud-control methodologies.
This innovation's Raspberry Pi Processor Board serves as the central computing unit, coordinating smooth communication and control in WCSAP_TMCMote. This allows for the effective remote management of CNC Turret Milling Machines in the automotive industry by enabling advanced IoT and wireless cloud-control features.
Using IoT and wireless cloud-control technologies, the GSM modem built into WCSAP_TMCMote is utilized to enable dependable wireless communication over cellular networks and to enable smooth remote control and monitoring of CNC Turret Milling Machines in the automotive industry.
The WCSAP_TMCMote actuator is connected to the Internet of Things (IoT) and wireless cloud-control technologies to facilitate automated and efficient operations in the automotive industry. It does this by allowing precise control over CNC Turret Milling Machines and the execution of remote commands.
WCSAP_TMCMote interfaces both the RTC Timer and the Micro SD Card Module. The RTC Timer is used to guarantee accurate timekeeping, and the Micro SD Card Module makes data logging and storage easier. This improves WCSAP_TMCMote's functionality for accurate scheduling and thorough analytics in the context of remote control and monitoring of CNC Turret Milling Machines in the automotive industry using IoT and wireless cloud-control technologies.
The Power Supply, which plugs into the WCSAP_TMCMote, powers the system and makes it possible for wireless cloud-control and Internet of Things (IoT) to be seamlessly implemented for effective remote management of CNC Turret Milling Machines in the automotive sector.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
In order to create a complex and remotely accessible system, the Wireless Cloud-Control Solution for Automated Precision in WCSAP_TMCMote integrates a range of physical components and cutting-edge technology. The Raspberry Pi Processor Board, which controls every aspect of the system, is the central processing unit at its heart. Through its interaction with a GSM modem, this processor creates a dependable wireless link that allows for control and communication over a cellular network. An actuator is a vital part that powers the CNC Turret Milling Machines and is in charge of carrying out remote commands.An RTC Timer is incorporated into the solution to ensure accurate timekeeping, which is necessary for exact operation tracking and scheduling.It is possible that a Micro SD Card Module is used for data logging and storage, which allows the system to track and evaluate the milling machines' performance over time. A built-in Halt Switch gives users the ability to physically stop the milling machines in case of emergency or manual intervention.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In order to create a complex and remotely accessible system, the Wireless Cloud-Control Solution for Automated Precision in WCSAP_TMCMote integrates a range of physical components and cutting-edge technology. The Raspberry Pi Processor Board, which controls every aspect of the system, is the central processing unit at its heart. Through its interaction with a GSM modem, this processor creates a dependable wireless link that allows for control and communication over a cellular network. An actuator is a vital part that powers the CNC Turret Milling Machines and is in charge of carrying out remote commands.An RTC Timer is incorporated into the solution to ensure accurate timekeeping, which is necessary for exact operation tracking and scheduling.It is possible that a Micro SD Card Module is used for data logging and storage, which allows the system to track and evaluate the milling machines' performance over time. A built-in Halt Switch gives users the ability to physically stop the milling machines in case of emergency or manual intervention.
Additionally, the system may notify operators or authorized staff about specific events or conditions thanks to the inclusion of a Buzzer for aural notifications. By using Wireless Cloud-Control Technology, the innovation extends beyond the physical elements. Thanks to this technology, operators and authorized staff can use a customized web dashboard to remotely handle CNC Turret Milling Machines. With its control options and real-time monitoring features, the web-based interface guarantees an easy-to-use experience. In addition, a mobile app that is tailored to each user's preferences allows them to manage the machines on the road with ease and flexibility. The availability of daily analytics and working hour statistics for the CNC machines is one of WCSAP_TMCMote's most notable features. Users can learn more about the machines' overall efficiency, performance metrics, and usage trends thanks to this data-driven approach.

BEST METHOD OF WORKING
A wireless cloud-control solution for CNC Turret Milling Machines in the automobile industry, comprising a Raspberry Pi Processor Board for centralized control and remote management through cloud-based IoT technology.
A solution with a GSM Modem enabling wireless connectivity over a cellular network, facilitating real-time remote control and monitoring of CNC Turret Milling Machines.
A solution including an Actuator that executes remote commands, providing precise control over CNC Turret Milling Machine operations.
A solution incorporating an RTC Timer to ensure accurate timekeeping for scheduling and tracking machine operations.
A solution with a Micro SD Card Module for data logging and storage, allowing operators to track and analyze machine performance over time.
A solution with a Halt Switch providing a physical interface for emergency stops or manual intervention as required.
A solution wherein a Buzzer offers auditory notifications, alerting operators to specific events or conditions in real-time.
A solution including a Power Supply to ensure consistent operation of the system, supporting reliable cloud-control and monitoring of CNC Turret Milling Machines in the automobile industry.
ADVANTAGES OF THE INVENTION
1. The WCSAP_TMCMote is a unique solution designed specifically for the automotive sector, providing accurate and effective remote control, monitoring, and data analytics functions for CNC Turret Milling Machines. Advanced IoT and wireless cloud-control technologies are incorporated to enable this.
2. Because it enables dependable wireless communication via the cellular network, the GSM Modem plays a crucial role in WCSAP_TMCMote. By utilizing wireless cloud-control technologies and the Internet of Things, this feature plays a crucial role in facilitating the smooth remote control and monitoring of CNC Turret Milling Machines in the automotive industry.
3. The Actuator is a crucial part of WCSAP_TMCMote; it carries out remote commands to provide accurate control over CNC Turret Milling Machines. This feature coincides with the innovation's broader goal of establishing efficient and automated operations within the vehicle sector through the exploitation of IoT and wireless cloud-control technology.
4. The Micro SD Card Module improves the functioning of WCSAP_TMCMote by making data logging and storage easier, and the RTC Timer is essential to ensuring accurate timekeeping. Thanks to its integration of IoT and wireless cloud-control technologies, these characteristics enhance the innovation's ability to provide accurate scheduling and extensive analytics in the remote management and monitoring of CNC Turret Milling Machines within the automotive industry.
, Claims:1. A wireless cloud-control system for CNC Turret Milling Machines in the automobile industry, comprising a Raspberry Pi Processor Board for centralized control and remote management through cloud-based IoT technology.
2. The system as claimed in Claim 1, wherein a GSM Modem enables wireless connectivity over a cellular network, facilitating real-time remote control and monitoring of CNC Turret Milling Machines.
3. The system as claimed in Claim 1, further comprising an Actuator that executes remote commands, providing precise control over CNC Turret Milling Machine operations.
4. The system as claimed in Claim 1, incorporating an RTC Timer to ensure accurate timekeeping for scheduling and tracking machine operations.
5. The system as claimed in Claim 1, including a Micro SD Card Module for data logging and storage, allowing operators to track and analyze machine performance over time.
6. The system as claimed in Claim 1, with a Halt Switch providing a physical interface for emergency stops or manual intervention as required.
7. The system as claimed in Claim 1, wherein a Buzzer offers auditory notifications, alerting operators to specific events or conditions in real-time.
8. The system as claimed in Claim 1, further including a Power Supply to ensure consistent operation of the system, supporting reliable cloud-control and monitoring of CNC Turret Milling Machines in the automobile industry.

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