TEMPERATURE MONITORING AND SAFETY PROTECTION CLOUD DEVICE FOR ELECTRIC BAND SAWMILL IN INDUSTRIAL MILLING

Abstract

A temperature monitoring and safety protection cloud device for electric band sawmill in industrial milling comprises Atemga328 Processor Board, MLX90614 Temperature Sensor (522b), NuttyFi Wifi Board (523c), Relay Module (524d), and power supply (525e) that come with the TMSP_ESIMTMote (521a) provide a complete solution for remote data transmission, automated safety shutdowns, and real-time temperature monitoring in electric band sawmills, assuring both operational efficiency and safety in industrial milling environments the TMSP_ESIMTMote and the ATmega328 Processor Board are combined, allowing for accurate temperature data analysis and automated safety protocol execution, this allows for exact monitoring and intervention in electric band sawmill operations Providing real-time data to ensure safe and effective operation inside the TMSP_ESIMTMote system, the MLX90614 Temperature sensor is integrated with TMSP_ESIMTMote and correctly detects temperatures in crucial components of electric band sawmills.

Specification

Description:FIELD OF THE INVENTION
This invention relates to temperature monitoring and safety protection cloud device for electric band sawmill in industrial milling.
BACKGROUND OF THE INVENTION
This innovative technology introduces real-time temperature monitoring and safety precautions to industrial milling processes, transforming the safety and productivity of electric band sawmills. This technology greatly reduces the possibility of equipment failure or mishap, guaranteeing maximum productivity as well as the importance of worker and machinery safety in the industrial milling industry.
This invention addresses the problem of insufficient temperature monitoring and safety measures in electric band sawmills used for industrial grinding. As a result of the challenges operators have had in managing and regulating temperature swings in these environments over time, there may be risks of overheating, damage to machinery, and safety issues.
US20210023733A1: A sawmill has a pair of spaced end frames, a support beam spanning the end frames and a saw carriage moveable along the beam to carry a saw towards one end frame and then towards the other end frame. Each end frame has a ground engaging cross bar, a movable horizontal member mounted on the cross bar and an upright post. For each end frame the horizontal member can run along the cross bar to move the post and consequently the beam in adjustable increments towards one side of the sawmill and then towards the other side of the sawmill. The posts support the beam in a vertically adjustable elevated disposition.
RESEARCH GAP: Cloud equipped innovation for Temperature Monitoring and Safety Protection Cloud Device for Electric Band Sawmill is the novelty of the system.
KR100846321B1: A sawmill for a bamboo sheath is provided to improve quality of packing material made from the bamboo sheath by stably supporting the bamboo sheath when sawing the bamboo sheath. A sawmill for a bamboo sheath comprises an electric plane, a vertical electric saw, a chip discharging unit, and a horizontal electric saw. The electric plane grinds a cutting surface having a rough tissue. The vertical electric saw includes a fixed electric saw for cutting one side of the bamboo sheath and a movable electric saw for cutting the other side of the bamboo sheath. The chip discharging unit is disposed in parallel to a convey unit. The horizontal electric saw cuts an upper portion of the bamboo sheath.
RESEARCH GAP: Cloud equipped innovation for Temperature Monitoring and Safety Protection Cloud Device for Electric Band Sawmill is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The TMSP_ESIMTMote operates by using its integrated MLX90614 temperature sensor to continuously monitor the temperature within the electric band sawmill environment. The sensor has been positioned in a precise manner to obtain temperature data from vital sawmill components such as the motor, blades, and surrounding machinery. The TMSP_ESIMTMote continuously measures temperature while the sawmill runs, providing a real-time picture of the thermal conditions in the industrial milling system. After data collection, the ATmega328 processor board on the TMSP_ESIMTMote is used to evaluate the results and determine which parts of the sawmill are approaching or exceeding predetermined temperature thresholds.These cutoff points are determined by industry safety regulations and equipment operating parameters. The TMSP_ESIMTMote alerts the operator by initiating an alert mechanism when it detects potentially dangerous temperature levels.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The TMSP_ESIMTMote operates by using its integrated MLX90614 temperature sensor to continuously monitor the temperature within the electric band sawmill environment. The sensor has been positioned in a precise manner to obtain temperature data from vital sawmill components such as the motor, blades, and surrounding machinery. The TMSP_ESIMTMote continuously measures temperature while the sawmill runs, providing a real-time picture of the thermal conditions in the industrial milling system. After data collection, the ATmega328 processor board on the TMSP_ESIMTMote is used to evaluate the results and determine which parts of the sawmill are approaching or exceeding predetermined temperature thresholds.These cutoff points are determined by industry safety regulations and equipment operating parameters. The TMSP_ESIMTMote alerts the operator by initiating an alert mechanism when it detects potentially dangerous temperature levels.
The gadget simultaneously uses its NuttyFi WiFi board to connect to the internet, allowing temperature data to be sent to an operator-accessible web dashboard that is tailored to their needs. Anywhere with internet access can monitor temperature conditions in real time with this dashboard's user-friendly layout. Operators can quickly identify temperature abnormalities and take the necessary remedial action to avoid equipment damage or safety hazards by using this dashboard. Relay module activation by the TMSP_ESIMTMote occurs in the event of an imminent overheating condition that poses substantial dangers to the electric band sawmill or its operators. This module's job is to switch off the sawmill's electricity, so stopping it until the temperature drops to a safe level. Even in the event that the operator is not actively watching, this automated safety feature guarantees prompt response to reduce the likelihood of accidents or damage.
BEST METHOD OF WORKING
The Atemga328 Processor Board, MLX90614 Temperature Sensor, NuttyFi Wifi Board, Relay Module, and power supply that come with the TMSP_ESIMTMote provide a complete solution for remote data transmission, automated safety shutdowns, and real-time temperature monitoring in electric band sawmills, assuring both operational efficiency and safety in industrial milling environments.
The TMSP_ESIMTMote and the ATmega328 Processor Board are combined, allowing for accurate temperature data analysis and automated safety protocol execution. This allows for exact monitoring and intervention in electric band sawmill operations.
Providing real-time data to ensure safe and effective operation inside the TMSP_ESIMTMote system, the MLX90614 Temperature sensor is integrated with TMSP_ESIMTMote and correctly detects temperatures in crucial components of electric band sawmills.
The NuttyFi WiFi Board is integrated with the TMSP_ESIMTMote system, providing smooth internet access for remote temperature monitoring and data transfer to a customized web dashboard. This improves operator supervision and safety during electric band sawmill operations.
The Relay Module, which is connected with the TMSP_ESIMTMote system, enables the automatic shutdown of the electric band sawmill in reaction to overheating that is detected. This ensures prompt intervention to prevent equipment damage and safety problems.
The power supply guarantees that it is integrated with the TMSP_ESIMTMote system and supplies the electrical energy required for all parts to operate dependably in monitoring and safeguarding electric band sawmills.
ADVANTAGES OF THE INVENTION
1. The TMSP_ESIMTMote is a complete solution that ensures both operating efficiency and safety in industrial milling environments by monitoring temperature in real-time, communicating data remotely, and executing automated safety shutdowns in electric band sawmills.
2. The TMSP_ESIMTMote's automated safety protocols and temperature data analysis are made possible in large part by the ATmega328 Processor Board, which also allows for timely intervention and accurate monitoring of electric band sawmill operations.
3. The MLX90614 Temperature sensor offers precise temperature readings in essential electric band sawmill components, providing real-time data to guarantee the TMSP_ESIMTMote system operates safely and effectively.
4. By enabling smooth internet access, the NuttyFi WiFi Board improves operator supervision and safety in electric band sawmill operations integrated inside the TMSP_ESIMTMote system. It does this by remotely monitoring temperature conditions and providing data to a customized online interface.
5. The TMSP_ESIMTMote system's Relay Module initiates the automatic shutdown of the electric band sawmill when it senses overheating, guaranteeing prompt action to avoid equipment damage and reduce safety risks.
, Claims:1. A temperature monitoring and safety protection cloud device for electric band sawmill in industrial milling comprises Atemga328 Processor Board, MLX90614 Temperature Sensor (522b), NuttyFi Wifi Board (523c), Relay Module (524d), and power supply (525e) that come with the TMSP_ESIMTMote (521a) provide a complete solution for remote data transmission, automated safety shutdowns, and real-time temperature monitoring in electric band sawmills, assuring both operational efficiency and safety in industrial milling environments.
2. The device as claimed in claim 1, wherein the TMSP_ESIMTMote and the ATmega328 Processor Board are combined, allowing for accurate temperature data analysis and automated safety protocol execution, this allows for exact monitoring and intervention in electric band sawmill operations.
3. The device as claimed in claim 1, wherein Providing real-time data to ensure safe and effective operation inside the TMSP_ESIMTMote system, the MLX90614 Temperature sensor is integrated with TMSP_ESIMTMote and correctly detects temperatures in crucial components of electric band sawmills.
4. The device as claimed in claim 1, wherein the NuttyFi WiFi Board is integrated with the TMSP_ESIMTMote system, providing smooth internet access for remote temperature monitoring and data transfer to a customized web dashboard, this improves operator supervision and safety during electric band sawmill operations.
5. The device as claimed in claim 1, wherein the Relay Module, which is connected with the TMSP_ESIMTMote system, enables the automatic shutdown of the electric band sawmill in reaction to overheating that is detected, this ensures prompt intervention to prevent equipment damage and safety problems.
6. The device as claimed in claim 1, wherein the power supply guarantees that it is integrated with the TMSP_ESIMTMote system and supplies the electrical energy required for all parts to operate dependably in monitoring and safeguarding electric band sawmills.

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