TEMPERATURE MONITORING OF HOT-MELT EXTRUDER MACHINE IN ADHESIVE TAPE MANUFACTURING UNIT UTILIZING PROTECTIVE CLOUD TECHNOLOGY

Abstract

A temperature monitoring of hot-melt extruder machine in adhesive tape manufacturing unit utilizing protective cloud technology comprises BeagleBone Processor Board (10G), GSM Modem (10A), MLX90614 Sensor (10F), Actuator Unit (10E), Display (10B), Indicator (10C), and Power Supply (10D) equipped PCTB_TDMote (10) is used to enable real-time temperature monitoring, remote accessibility, and proactive alerting for Hot-Melt Extruder Machines, this lowers maintenance expenses and downtime while guaranteeing dependable and efficient performance the BeagleBone Processor Board, integrated into PCTB_TDMote, functions as the core processing unit in adhesive tape manufacturing machines, it makes data analysis and algorithm execution easier for controlling hot-melt extruder machines and monitoring temperatures in real time.

Specification

Description:FIELD OF THE INVENTION
This invention relates to temperature monitoring of hot-melt extruder machine in adhesive tape manufacturing unit utilizing protective cloud technology.
BACKGROUND OF THE INVENTION
The inventive gadget is an essential instrument for controlling and keeping an eye on the temperature of Hot-Melt Extruder Machines, which are employed in factories that produce sticky tape. Utilizing cutting-edge sensor technology and cloud-based analytics, it continuously gathers and analyzes temperature readings in real time, searching for indications of overheating. This comprehensive approach guarantees the smooth production of high-quality adhesive tape products while reducing downtime, boosting manufacturing process reliability, and enabling proactive maintenance methods.
With a focus on hot-melt extruder machines specifically, this innovative technology tackles the issue of the necessity for efficient temperature control and monitoring in adhesive tape production facilities. Overheating is more likely when there is inadequate supervision, which can result in equipment failure, production delays, and possibly even lower-quality products.
US9827202B2: The present invention includes compositions and methods of making a modified release pharmaceutical formulation and a method of preparation for the embedding of modified release multi-particulates into a polymeric or wax-like matrix. The modified release multi-particulates comprise an effective amount of a therapeutic compound having a known or desired drug-release profile. Modified release multi-particulates may include a polymeric coat or may be incorporated into particle or core material. The polymer matrix comprises a thermoplastic polymer or lipophilic carrier or a mixture thereof that softens or melts at elevated temperature and allows the distribution of the modified release multi-particulates in the polymer matrix during thermal processing. Formulation compounds and processing conditions are selected in a manner to preserve the controlled release characteristics and/or drug-protective properties of the original modified release multi-particulates.
RESEARCH GAP: A Cloud Technlogy based IoT Device for overheat monitoring of Adhesive Tape Manufacturing Unit for is the novelty of the system.
AU2010275753B2: The invention relates to a hot-melt extruded pharmaceutical dosage form with controlled release of a pharmacologically active ingredient embedded in a matrix comprising a polymer, the dosage form exhibiting a breaking strength of at least 300 N and having an oblong shape comprising a longitudinal direction of extension, a transversal direction of extension orthogonal to the longitudinal direction of extension, a front side, an opposite back side and a circumferential rim between said front and back side; wherein the core of the pharmaceutical dosage form has a morphological orientation caused by hot-melt extrusion that is substantially orthogonal to the longitudinal direction of extension of the dosage form; and/or - the release per area of the pharmacologically active ingredient through the front side and the opposite back side is faster than the release through the circumferential rim.
RESEARCH GAP: A Cloud Technlogy based IoT Device for overheat monitoring of Adhesive Tape Manufacturing Unit for is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The PCTB_TDMote innovation introduces a sophisticated yet user-friendly solution for temperature monitoring and control in adhesive tape manufacturing facilities. The extruder machine's ability to function depends on the MLX90614 Sensor, which is mounted to monitor the machine's temperature continuously. This sensor acts as the primary data collecting unit by regularly taking real-time readings of the temperature. The BeagleBone Processor Board is used to process and analyze the temperature data after it has been collected. It is equipped with specialized algorithms that allow it to interpret the measurements and identify any warning indications of overheating. This study ensures that the extrusion machine operates without a hitch and prevents damage or malfunctions caused by excessive heat. The processor board initiates the shutdown process immediately when it detects that the temperature is over predefined thresholds and that overheating may occur. This triggers the actuator unit.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The PCTB_TDMote innovation introduces a sophisticated yet user-friendly solution for temperature monitoring and control in adhesive tape manufacturing facilities. The extruder machine's ability to function depends on the MLX90614 Sensor, which is mounted to monitor the machine's temperature continuously. This sensor acts as the primary data collecting unit by regularly taking real-time readings of the temperature. The BeagleBone Processor Board is used to process and analyze the temperature data after it has been collected. It is equipped with specialized algorithms that allow it to interpret the measurements and identify any warning indications of overheating. This study ensures that the extrusion machine operates without a hitch and prevents damage or malfunctions caused by excessive heat. The processor board initiates the shutdown process immediately when it detects that the temperature is over predefined thresholds and that overheating may occur. This triggers the actuator unit.
Proactive action safeguards the integrity of the production process against any overheating-related issues. Concurrently, the system sends pertinent data via the GSM modem to a specialized cloud server. This cloud-based architecture functions as a centralized hub for the purpose of gathering and processing temperature data from multiple installed PCTB_TDMote devices situated in different manufacturing plants. Operators can get comprehensive information on extruder machine performance by using cloud technology, which makes educated decisions and preventive maintenance strategies easier. Moreover, the PCTB_TDMote system offers user-friendly interfaces for controlling the extrusion machine and monitoring temperature remotely. Operators may stay informed and flexible in response to changing circumstances by using a Human-Machine Interface (HMI) Display to view temperature trends and system status in real-time. Furthermore, extensive data analysis capabilities made available via an Internet-accessible customizable web dashboard allow operators to delve deeper into the examination of historical trends and performance metrics.
BEST METHOD OF WORKING
In adhesive tape manufacturing units, the BeagleBone Processor Board, GSM Modem, MLX90614 Sensor, Actuator Unit, Display, Indicator, and Power Supply equipped PCTB_TDMote is used to enable real-time temperature monitoring, remote accessibility, and proactive alerting for Hot-Melt Extruder Machines. This lowers maintenance expenses and downtime while guaranteeing dependable and efficient performance.
The BeagleBone Processor Board, integrated into PCTB_TDMote, functions as the core processing unit in adhesive tape manufacturing machines. It makes data analysis and algorithm execution easier for controlling hot-melt extruder machines and monitoring temperatures in real time.
To enable the connectivity functionality of the system, utilize the inbuilt GSM modem found in PCTB_TDMote. This makes it possible for operators to receive temperature information, important alerts, and notifications, ensuring timely action and proactive management of Hot-Melt Extruder Machines in adhesive tape manufacturing facilities.
The Actuator Unit integrated into PCTB_TDMote is used in adhesive tape manufacturing facilities to detect overheating and initiate instantaneous shutdown procedures for Hot-Melt Extruder Machines. This guarantees quick action to stop equipment damage and preserve operating integrity.
The PCTB_TDMote interfaced display is used in adhesive tape manufacturing facilities to provide operators with real-time visualization of temperature data and system status, enabling timely monitoring and decision-making about the operation of Hot-Melt Extruder Machines.
ADVANTAGES OF THE INVENTION
1. The PCTB_TDMote system offers remote accessibility, proactive warning, and real-time temperature monitoring for Hot-Melt Extruder Machines used in adhesive tape manufacturing operations. When it is put into practice, maintenance expenses are reduced and downtime is successfully avoided, guaranteeing dependable and effective operation.
2. The PCTB_TDMote system uses the GSM Modem to develop communication capabilities, allowing the sending of operator notifications, critical warnings, and temperature data. This ensures fast response times and enables proactive control of Hot-Melt Extruder Machines in sticky tape manufacturing operations.
3. In sticky tape manufacturing units, the actuator unit plays a crucial role by initiating the fast shutdown procedures for the hot-melt extruder machines when it senses overheating. This prompt action helps prevent equipment damage and maintains operating integrity.
4. Operators can view temperature and system status data in real time on the display of the system. This feature enables real-time monitoring of Hot-Melt Extruder Machines in adhesive tape manufacturing facilities, enabling informed decision-making regarding their functioning.
, Claims:1. A temperature monitoring of hot-melt extruder machine in adhesive tape manufacturing unit utilizing protective cloud technology comprises BeagleBone Processor Board (10G), GSM Modem (10A), MLX90614 Sensor (10F), Actuator Unit (10E), Display (10B), Indicator (10C), and Power Supply (10D) equipped PCTB_TDMote (10) is used to enable real-time temperature monitoring, remote accessibility, and proactive alerting for Hot-Melt Extruder Machines, this lowers maintenance expenses and downtime while guaranteeing dependable and efficient performance.
2. The machine as claimed in claim 1, wherein the BeagleBone Processor Board, integrated into PCTB_TDMote, functions as the core processing unit in adhesive tape manufacturing machines, it makes data analysis and algorithm execution easier for controlling hot-melt extruder machines and monitoring temperatures in real time.
3. The machine as claimed in claim 1, wherein to enable the connectivity functionality of the system, utilize the inbuilt GSM modem found in PCTB_TDMote, this makes it possible for operators to receive temperature information, important alerts, and notifications, ensuring timely action and proactive management of Hot-Melt Extruder Machines in adhesive tape manufacturing facilities.
4. The machine as claimed in claim 1, wherein the Actuator Unit integrated into PCTB_TDMote is used in adhesive tape manufacturing facilities to detect overheating and initiate instantaneous shutdown procedures for Hot-Melt Extruder Machines, this guarantees quick action to stop equipment damage and preserve operating integrity.
5. The machine as claimed in claim 1, wherein the PCTB_TDMote interfaced display is used in adhesive tape manufacturing facilities to provide operators with real-time visualization of temperature data and system status, enabling timely monitoring and decision-making about the operation of Hot-Melt Extruder Machines.

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