SYSTEM OF WIRELESS OVERHEAT MONITORING AND AUTOMATED PROTECTION SYSTEM FOR FIVE-AXIS ABRASIVE WATERJET CUTTER CNC MACHINES IN TIMBER INDUSTRY ENVIRONMENTS

Abstract

Disclosed herein a system of Wireless overheat monitoring and automated protection system for five-axis abrasive waterjet cutter CNC machines in timber industry environments comprises WOMA_PSFATMote (100), which is equipped with TI MSP432 Board (100F), Lora Module (100A), Temperature Sensor (100E), Actuator (100D), RTC Module (100B), and Power Supply (100C), it promptly detects overheating conditions and initiates automated shutdown mechanisms to prevent potential damage or hazards. The TI MSP432 Board, Lora Module, GSM Modem, TFT Display, Buzzer, SD Card Module, and Power Supply equipped WOMA_PSFARMote is used to log specific information on an SD Card, transmit vital data, including alerts and historical logs, to a cloud server via a GSM Modem, and provide on-site alerts through a TFT Display, this allows for real-time monitoring and thorough analysis of the CNC machine's performance in environments related to the timber industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a system of wireless overheat monitoring and automated protection system for five-axis abrasive waterjet cutter cnc machines in timber industry environments.
BACKGROUND OF THE INVENTION
This state-of-the-art technology is essential for increasing operational safety and efficiency in the timber industry, particularly with regard to CNC machines that are Five-Axis Abrasive Waterjet Cutter. Its constant observation of these equipment' operational temperatures guarantees the prompt identification of any possible overheating problems. When the system detects an overheating state, it automatically triggers a shutdown mechanism to prevent damage and other risks. The gathered heat data is safely transferred to a cloud-based server so that authorized staff members can view an easy-to-use web dashboard. Without compromising security, this interface enables operators and authorities to analyze previous data, receive timely notifications, and monitor live status updates.
The safe and effective functioning of Five-Axis Abrasive Waterjet Cutter CNC Machines is a critical issue facing the timber sector. There is a serious risk to persons and equipment due to possible overheating issues brought on by the absence of a trustworthy monitoring and protection system. The lack of automated shutdown mechanisms and real-time detection capabilities in current technologies increases the risk of damage and accidents.
CN203021443U: The utility model discloses a water jet cutter for a glass plate. The cutter comprises a frame, wherein a marble platform for placing the glass plate to be processed is arranged on the upper part of the water jet cutter; a horizontally arranged Y-axis driving guide rail is installed at one end of the marble platform; the Y-axis driving guide rail is provided with an X-axis driving guide rail capable of moving in the length direction of the Y-axis driving guide rail; the X-axis driving guide rail is horizontally arranged and is orthogonal with the Y-axis driving guide rail; the X-axis driving guide rail is provided with a Z-axis driving guide rail capable of moving in the length direction of the X-axis driving guide rail; and the Z-axis driving guide rail is provided with a moveable bracket capable of moving up and down along the Z-axis driving guide rail. The moveable bracket is provided with a high-pressure nozzle which is communicated with a water jet pressurizing device. The cutter further comprises the X-axis driving guide rail, the Z-axis driving guide rail and a control device where the movable bracket moves. The water jet cutter for the glass plate provided by the utility model can be used for effectively cutting tempered glass in the OGS (One Glass Solution) field, and is high in cutting yield.
RESEARCH GAP: • A Wireless Overheat Monitoring and Automated Protection innovation for Five-Axis Abrasive Waterjet Cutter CNC Machine in industrial environments is the novelty of the system.
KR102283979B1: An orifice unit for generating a high pressure water jet, a nozzle body and a nozzle component connected to the nozzle body 16 by an orifice unit disposed between the nozzle component and the nozzle body A waterjet cutting head assembly is provided. The nozzle component can include a waterjet passageway, at least one jet alteration passageway, and at least one environmental control passageway. Jet alteration passageway may traverse waterjet passageway to enable selective modification of the waterjet during operation through the introduction of a secondary fluid or an abrasive medium or application of a vacuum. The environmental control passage is such that during operation the gas passing through the environmental control passage is directed to impinge upon the exposed surface of the workpiece at or near the location where the water jet cuts the workpiece, the single body extending through and may include one or more downstream portions aligned with the fluid jet passageway. Other high pressure waterjet cutting systems, components and related methods may also be provided.
RESEARCH GAP: A Wireless Overheat Monitoring and Automated Protection innovation for Five-Axis Abrasive Waterjet Cutter CNC Machine in industrial environments is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
A painstakingly designed integration of state-of-the-art technologies and hardware components allows for this revolutionary invention. WOMA_PSFATMote and WOMA_PSFARMote are two essential devices that are part of this set. Each device has a specific purpose and is meant to monitor and safeguard CNC machines in the timber sector in an effective manner. The WOMA_PSFATMote is responsible for gathering heat data in real time. It is equipped with a TI MSP432 Board, Lora Module, Temperature Sensor, Actuator, RTC Module, and Power Supply. The temperature of the CNC machine is continuously monitored by the Temperature Sensor, which sends the data it collects to the TI MSP432 Board for comparison with predetermined heat limits. In order to avoid any damage or risks, the Actuator immediately shuts down the CNC machine upon sensing an overheat condition and generates an alarm. Concurrently, the RTC Module timestamps the information, resulting in a chronological track of temperature changes.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
A painstakingly designed integration of state-of-the-art technologies and hardware components allows for this revolutionary invention. WOMA_PSFATMote and WOMA_PSFARMote are two essential devices that are part of this set. Each device has a specific purpose and is meant to monitor and safeguard CNC machines in the timber sector in an effective manner. The WOMA_PSFATMote is responsible for gathering heat data in real time. It is equipped with a TI MSP432 Board, Lora Module, Temperature Sensor, Actuator, RTC Module, and Power Supply. The temperature of the CNC machine is continuously monitored by the Temperature Sensor, which sends the data it collects to the TI MSP432 Board for comparison with predetermined heat limits. In order to avoid any damage or risks, the Actuator immediately shuts down the CNC machine upon sensing an overheat condition and generates an alarm. Concurrently, the RTC Module timestamps the information, resulting in a chronological track of temperature changes.
The data is subsequently entered onto a cloud server specifically designed for this breakthrough. The cloud server saves and maintains data from WOMA_PSFARMote and WOMA_PSFATMote, acting as a centralized repository. User interface and data transfer are the main features of the WOMA_PSFARMote, which is outfitted with a TI MSP432 Board, Lora Module, GSM Modem, TFT Display, Buzzer, SD Card Module, and Power Supply. The TFT Display gives operators on-site prompt feedback in the event of an overheat scenario by presenting a local alarm. Additionally, the SD Card Module makes sure that comprehensive logs are kept as a backup even in the event of an interruption to cloud connectivity, and the GSM Modem makes data transmission to the dedicated cloud server easier. The Buzzer enhances the clarity of warnings by functioning as an audio alert system. A key element is the customized cloud server, which is made to safely store, handle, and present the data that has been gathered via an intuitive online interface. Operators and other authorized people, as well as authorities, can safely access their accounts and view warnings, historical data, and real-time status updates.
BEST METHOD OF WOKING
The Five-Axis Abrasive Waterjet Cutter CNC Machines in the timber industry are monitored for operating temperature continuously by the WOMA_PSFATMote, which is equipped with TI MSP432 Board, Lora Module, Temperature Sensor, Actuator, RTC Module, and Power Supply. It promptly detects overheating conditions and initiates automated shutdown mechanisms to prevent potential damage or hazards.
The TI MSP432 Board, Lora Module, GSM Modem, TFT Display, Buzzer, SD Card Module, and Power Supply equipped WOMA_PSFARMote is used to log specific information on an SD Card, transmit vital data, including alerts and historical logs, to a cloud server via a GSM Modem, and provide on-site alerts through a TFT Display. This allows for real-time monitoring and thorough analysis of the CNC machine's performance in environments related to the timber industry.
The innovation's central processing unit, the TI MSP432 Board, is integrated into both of the motes. Its use enables data processing, communication with different sensors and modules, and general control of the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments.
The WOMA_PSFATMote and WOMA_PSFARMote devices can communicate wirelessly over long distances thanks to the Lora Module, which is also integrated into both of the motes. This allows for the smooth transmission of real-time heat data, alerts, and other important information in the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments.
In the Wireless Overheat Monitoring and Automated Protection System intended for Timber Industry Environments, the Temperature Sensor that is directly connected in WOMA_PSFATMote is used to continuously monitor the operating temperature of Five-Axis Abrasive Waterjet Cutter CNC Machines and to provide vital information for real-time heat analysis.
The WOMA_PSFATMote's inbuilt actuator is utilized to quickly trigger a shutdown mechanism for Five-Axis Abrasive Waterjet Cutter CNC Machines in response to recognized overheat conditions, providing instant protection and averting potential harm in environments related to the timber industry.
To enable real-time alerts and thorough monitoring of Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments, WOMA PSFARMote's integrated GSM modem is utilized to enable wireless communication and data transmission from the device to a customized cloud server.
The Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments uses the TFT Display interfaced on WOMA_PSFARMote to display real-time information related to overheating conditions, thereby providing on-site alerts and visual feedback for operators.
To ensure the seamless operation of the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments, the Power Supply, which is externally plugged into both motes, is used to provide dependable and continuous electrical power.
ADVANTAGES OF THE INVENTION
1. A key component of the innovation is the WOMA_PSFATMote, which continually monitors the Five-Axis Abrasive Waterjet Cutter CNC Machines' operating temperature in the timber sector. In order to avoid potential harm or risks, it quickly detects overheating situations and triggers automated shutdown processes.
2. A major contributor to the invention is the WOMA_PSFARMote, which uses a TFT Display to provide on-site alerts, an SD Card to record comprehensive data, and a GSM Modem to send vital information, such as alerts and history logs, to a cloud server. This feature makes it easier to monitor and analyze CNC machine performance in real-time in contexts related to the timber sector.
3. A key component of the innovation is the Lora Module, which allows WOMA_PSFATMote and WOMA_PSFARMote devices to communicate wirelessly across great distances. In the context of the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments, this function guarantees the smooth transmission of real-time heat data, alarms, and other critical information.
4. The Temperature Sensor, which continually monitors the operating temperature of Five-Axis Abrasive Waterjet Cutter CNC Machines, emerges as a critical component in the innovation. In the Wireless Overheat Monitoring and Automated Protection System intended for Timber Industry Environments, it offers crucial data for real-time heat analysis.
5. The innovation's actuator plays a crucial role in quickly triggering a shutdown mechanism for Five-Axis Abrasive Waterjet Cutter CNC Machines in response to overheat circumstances that are identified. In environments related to the timber industry, this guarantees prompt protection and averts possible harm.
6. The invention relies heavily on the GSM Modem, which makes it possible for WOMA PSFARMote to transmit data wirelessly to a customized cloud server. This ensures that Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments will be thoroughly monitored and alerted in real-time.
7. A key component of the innovation is the TFT Display, which shows real-time data about overheating conditions in the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments. This information gives operators visual feedback and on-site alerts.
, Claims:1. A system of Wireless overheat monitoring and automated protection system for five-axis abrasive waterjet cutter CNC machines in timber industry environments comprises WOMA_PSFATMote (100), which is equipped with TI MSP432 Board (100F), Lora Module (100A), Temperature Sensor (100E), Actuator (100D), RTC Module (100B), and Power Supply (100C), it promptly detects overheating conditions and initiates automated shutdown mechanisms to prevent potential damage or hazards.
2. The system as claimed in claim 1, wherein the TI MSP432 Board, Lora Module, GSM Modem, TFT Display, Buzzer, SD Card Module, and Power Supply equipped WOMA_PSFARMote is used to log specific information on an SD Card, transmit vital data, including alerts and historical logs, to a cloud server via a GSM Modem, and provide on-site alerts through a TFT Display, this allows for real-time monitoring and thorough analysis of the CNC machine's performance in environments related to the timber industry.
3. The system as claimed in claim 1, wherein the innovation's central processing unit, the TI MSP432 Board, is integrated into both of the motes, its use enables data processing, communication with different sensors and modules, and general control of the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments.
4. The system as claimed in claim 1, wherein the WOMA_PSFATMote and WOMA_PSFARMote devices communicates wirelessly over long distances thanks to the Lora Module, which is also integrated into both of the motes, this allows for the smooth transmission of real-time heat data, alerts, and other important information in the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments.
5. The system as claimed in claim 1, wherein the Wireless Overheat Monitoring and Automated Protection System intended for Timber Industry Environments, the temperature Sensor that is directly connected in WOMA_PSFATMote is used to continuously monitor the operating temperature of Five-Axis Abrasive Waterjet Cutter CNC Machines and to provide vital information for real-time heat analysis.
6. The system as claimed in claim 1, wherein the WOMA_PSFATMote's inbuilt actuator is utilized to quickly trigger a shutdown mechanism for Five-Axis Abrasive Waterjet Cutter CNC Machines in response to recognized overheat conditions, providing instant protection and averting potential harm in environments related to the timber industry.
7. The system as claimed in claim 1, wherein to enable real-time alerts and thorough monitoring of Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments, WOMA PSFARMote's integrated GSM modem is utilized to enable wireless communication and data transmission from the device to a customized cloud server.
8. The system as claimed in claim 1, wherein the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments uses the TFT Display interfaced on WOMA_PSFARMote to display real-time information related to overheating conditions, thereby providing on-site alerts and visual feedback for operators.
9. The system as claimed in claim 1, wherein to ensure the seamless operation of the Wireless Overheat Monitoring and Automated Protection System for Five-Axis Abrasive Waterjet Cutter CNC Machines in Timber Industry Environments, the Power Supply, which is externally plugged into both motes, is used to provide dependable and continuous electrical power.

Documents