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SYSTEM AND METHOD FOR REAL-TIME INSPECTION AND ENHANCED WELDING OF TRANSPARENT ELECTRODES USING FLASHLIGHT-ASSISTED OPTICAL TECHNIQUES

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SYSTEM AND METHOD FOR REAL-TIME INSPECTION AND ENHANCED WELDING OF TRANSPARENT ELECTRODES USING FLASHLIGHT-ASSISTED OPTICAL TECHNIQUES

ORDINARY APPLICATION

Published

date

Filed on 15 November 2024

Abstract

SYSTEM AND METHOD FOR REAL-TIME INSPECTION AND ENHANCED WELDING OF TRANSPARENT ELECTRODES USING FLASHLIGHT-ASSISTED OPTICAL TECHNIQUES This invention presents a novel system and method for the real-time inspection and precision welding of transparent electrodes on industrial rollers, using flashlight-assisted optical techniques to enhance detection and control. The system combines high-sensitivity inspection with controlled welding, ensuring both the quality and structural integrity of transparent electrodes as they move through high-speed production lines. Through strategically positioned flashlights, the invention creates optimized light frequencies that enhance contrast on the electrode surface, making even the smallest flaws visible. Integrated optical sensors capture real-time images of the electrodes, which are analyzed by an advanced processing unit to identify defects such as inconsistencies, scratches, or irregularities. Simultaneously, a precise welding mechanism adjusts to electrode quality data, allowing for accurate bonding of the material, thereby enhancing durability and conductivity. Designed to function seamlessly in fast-paced production environments, this system reduces the need for manual inspection, minimizes production downtime, and lowers overall operational costs. By ensuring the uniformity and quality of transparent electrodes, the invention supports higher standards in applications that demand flawless material performance, such as in electronics and renewable energy devices. FIG.1

Patent Information

Application ID202441088426
Invention FieldBIO-MEDICAL ENGINEERING
Date of Application15/11/2024
Publication Number47/2024

Inventors

NameAddressCountryNationality
Dr Koduru MallikarjunaAssociate Professor, Dept of Physics, Marri Laxman Reddy Institute of Technology and Management, (Autonomous), Hyderabad 500043.IndiaIndia
Dr P RosaiahProfessor, Department of Physics, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences (SIMATS) Thandalam, Chennai, 602 105, India.IndiaIndia
Dr Chaitanya Kumar KunapalliAssociate Professor, Department of Physics, Marri Laxman Reddy Institute of Technology and Management, (Autonomous), Hyderabad 500043.IndiaIndia
Dr G ManjulaProfessor, Department of Physics and Chemistry, SV College of Engineering Tirupati, Andhra Pradesh, India. Pincode: 517507.IndiaIndia
Dr. Mahesh PeddigariAssistant Professor, Department of Physics, Indian Institute of Technology Hyderabad, Kandi, Sangareddy, Telangana, India, 502284.IndiaIndia
Dr Mani RamanujaAssociate Professor, Department of Mathematics, Marri Laxman Reddy Institute of Technology and Management, (Autonomous), Hyderabad 500043.IndiaIndia

Applicants

NameAddressCountryNationality
Marri Laxman Reddy Institute of Technology and ManagementHyderabad 500043.IndiaIndia
Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences (SIMATS)Thandalam, Chennai, 602 105, India.IndiaIndia
SV College of EngineeringTirupati, Andhra Pradesh, India. Pincode: 517507.IndiaIndia
Indian Institute of TechnologyHyderabad, Kandi, Sangareddy, Telangana, India, 502284.IndiaIndia
Dr Koduru MallikarjunaAssociate Professor, Dept of Physics, Marri Laxman Reddy Institute of Technology and Management, (Autonomous), Hyderabad 500043.IndiaIndia
Dr P RosaiahProfessor, Department of Physics, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences (SIMATS) Thandalam, Chennai, 602 105, India.IndiaIndia
Dr Chaitanya Kumar KunapalliAssociate Professor, Department of Physics, Marri Laxman Reddy Institute of Technology and Management, (Autonomous), Hyderabad 500043.IndiaIndia
Dr G ManjulaProfessor, Department of Physics and Chemistry, SV College of Engineering Tirupati, Andhra Pradesh, India. Pincode: 517507.IndiaIndia
Dr. Mahesh PeddigariAssistant Professor, Department of Physics, Indian Institute of Technology Hyderabad, Kandi, Sangareddy, Telangana, India, 502284.IndiaIndia
Dr Mani RamanujaAssociate Professor, Department of Mathematics, Marri Laxman Reddy Institute of Technology and Management, (Autonomous), Hyderabad 500043.IndiaIndia

Specification

Description:SYSTEM AND METHOD FOR REAL-TIME INSPECTION AND ENHANCED WELDING OF TRANSPARENT ELECTRODES USING FLASHLIGHT-ASSISTED OPTICAL TECHNIQUES

Technical Field
[0001] The embodiments herein generally relate to a method for system and method for real-time inspection and enhanced welding of transparent electrodes using flashlight-assisted optical techniques

Description of the Related Art
[0002] Field of Invention: industrial inspection and welding technology
[0003] Background Art including citations of prior art: There are no inventions existing similar to the digital displays which varies with respect to the people having refractive errors.
[0004] Objective of invention (the invention's objectives and advantages, or alternative embodiment's of the invention): To enhance the accessibility and usability of digital displays for individuals with refractive vision difficulties, without the need for corrective eyewear such as spectacles/lenses/eye surgery.

SUMMARY
[0005] In smart agriculture, IoT and machine learning work together to improve crop yields through automated irrigation. IoT sensors monitor real-time field conditions like soil moist
[0006] This invention presents a novel system and method for the real-time inspection and precision welding of transparent electrodes on industrial rollers, using flashlight-assisted optical techniques to enhance detection and control. The system combines high-sensitivity inspection with controlled welding, ensuring both the quality and structural integrity of transparent electrodes as they move through high-speed production lines.
[0007] Through strategically positioned flashlights, the invention creates optimized light frequencies that enhance contrast on the electrode surface, making even the smallest flaws visible. Integrated optical sensors capture real-time images of the electrodes, which are analyzed by an advanced processing unit to identify defects such as inconsistencies, scratches, or irregularities. Simultaneously, a precise welding mechanism adjusts to electrode quality data, allowing for accurate bonding of the material, thereby enhancing durability and conductivity.
[0008] Designed to function seamlessly in fast-paced production environments, this system reduces the need for manual inspection, minimizes production downtime, and lowers overall operational costs. By ensuring the uniformity and quality of transparent electrodes, the invention supports higher standards in applications that demand flawless material performance, such as in electronics and renewable energy devices.
[0009] Detailed description of the invention:The proposed invention presents The electrode roller (1) moves the transparent electrode material (2) in a controlled manner through the system. The optical sensor (3) continuously monitors the material for defects, capturing high-resolution images in real time. Upon detection, the data and control system (5) directs the welding unit (4) to repair the identified flaws. Flashlights (7) illuminate the material, enhancing visibility for the sensor. The power system (6) supplies energy to the entire system. This integrated system ensures continuous monitoring and repair of defects in the transparent electrode material, resulting in a higher quality product.
, Claims:1. A real-time inspection and welding system for transparent electrodes, comprising:
2. - a roller for transporting transparent electrode material;
3. - a series of flashlights positioned to enhance optical visibility on the electrode surface;
4. - an optical sensor to capture real-time images of the illuminated surface for defect detection; and
5. - a welding unit that performs corrective welding on identified defects.
6. wherein the flashlights emit light at optimized frequencies to increase contrast, enabling precise detection of surface irregularities on the transparent electrode.
7. wherein the optical sensor detects defects such as scratches, tears, or inconsistencies, and sends the data to a processing unit for analysis and welding adjustment.
8. wherein the welding unit applies targeted welding to areas with detected flaws, adjusting its position and strength based on real-time data from the optical sensor.
9. further comprising a processing unit that interprets sensor data and controls the welding unit to respond immediately to detected defects, ensuring seamless correction without production delays.
10. wherein the flashlights automatically adjust intensity based on environmental lighting conditions to maintain welding of metals of the electrode surface.
11. where in the optical sensor and processing unit work together to recognize and categorize defects, allowing the welding unit to apply customized welding corrections as needed.
12. The method of real-time inspection and welding of transparent electrodes, comprising:
13. - illuminating the electrode surface with flashlight-enhanced lighting;
14. - capturing images with an optical sensor to detect surface defects; and
15. - performing precise welding adjustments based on detected flaws.
16. further comprising a data storage module that logs defect data and corrective actions for future analysis, enabling continuous improvement of the inspection and welding processes.
17. wherein the entire inspection and welding process is automated, reducing the need for manual checks, minimizing production downtime, and maintaining consistent electrode quality.

Documents

NameDate
202441088426-COMPLETE SPECIFICATION [15-11-2024(online)].pdf15/11/2024
202441088426-DECLARATION OF INVENTORSHIP (FORM 5) [15-11-2024(online)].pdf15/11/2024
202441088426-DRAWINGS [15-11-2024(online)].pdf15/11/2024
202441088426-FORM 1 [15-11-2024(online)].pdf15/11/2024
202441088426-FORM-9 [15-11-2024(online)].pdf15/11/2024
202441088426-POWER OF AUTHORITY [15-11-2024(online)].pdf15/11/2024
202441088426-PROOF OF RIGHT [15-11-2024(online)].pdf15/11/2024
202441088426-REQUEST FOR EARLY PUBLICATION(FORM-9) [15-11-2024(online)].pdf15/11/2024

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