SX1278 RF AND IOT-BASED ENERGY CONSUMPTION MONITORING FOR FULLY HYDRAULIC BAND SAWMILLS IN INDUSTRIAL ENVIRONMENTS

Abstract

SX1278 RF and IoT-Based Energy Consumption Monitoring for Fully Hydraulic Band Sawmills in Industrial Environments This invention integrates SX1278 RF and IoT technologies for real-time energy consumption monitoring in Fully Hydraulic Band Sawmills. The system consists of a TIEC_FHSNode equipped with an STM32L4 Board, SX1278 RF Module, Current Sensor, and Temperature Sensor for local data collection, and an RIEC_FHSNode featuring ESP32 WiFi, TFT Display, and RTC Module for remote analytics and monitoring. Data is wirelessly transmitted to a cloud server, where advanced algorithms analyze energy usage trends and generate actionable insights. This solution enhances operational efficiency, reduces energy costs, and improves decision-making in industrial environments.

Specification

Description:FIELD OF THE INVENTION
This invention relates to SX1278 RF and IoT-Based Energy Consumption Monitoring for Fully Hydraulic Band Sawmills in Industrial Environments
BACKGROUND OF THE INVENTION
With an emphasis on fully hydraulic band sawmills, this innovation addresses the difficulty of adopting effective energy consumption monitoring in industrial settings. Advanced technologies like IoT and cloud solutions are often not integrated into conventional monitoring systems, which results in limited real-time insights and operational efficiency.
US8573106B2 - The portable sawmill is constructed on a frame having a series of mechanisms for loading and manipulating a log thereon and removing boards cut from the log. Powered tines load a log onto a vertically adjustable log deck, the deck including powered mechanisms for turning and securing the log in the desired orientation for cutting. Cuts are made by a horizontally traveling band saw. The saw has no vertical adjustment. Board thickness is determined by the height of the vertically adjustable log deck. Cut boards are removed by a board sweep that pushes the board laterally from the top of the log onto a tray. The saw travels along the tray to push the board longitudinally onto a suitable platform for transport. All of the above mechanisms are controlled hydraulically from a single operator station on the mill, thus freeing the operator from many manual tasks and increasing production.
Research Gap: Wireless Power Consumption of Fully Hydraulic Band Sawmills in Industrial Environments using SX1278 RF and Cloud innovation is the novelty of the system.
CN204640390U - The utility model discloses a kind of automatic sawmill, comprising a base, timber fixture, and timber cutter sweep. The described timber fixture comprises a timber fixed head and the first drive unit, where the first drive unit can drive the timber fixed head to move forward and backward. The described timber cutter sweep comprises a pedestal, band saw, driving disc spacing pressing, clutch plate, second drive unit, and a third drive unit. The left and right sides of the base are equipped with a pillar, and the second drive unit can drive the pedestal to slide up and down along the pillar. The clutch plate and driving disc spacing pressing are mounted on the pedestal for rotation. The band saw is ring-shaped and enclosed within the driving disc spacing pressing and clutch plate. The third drive unit can drive the driving disc spacing pressing to rotate, enabling the driving disc spacing pressing to drive the annular band saw to rotate. This automatic sawmill offers high operating efficiency and safety, allowing automatic timber sawing and improving work conditions for workers.
Research Gap: Wireless Power Consumption of Fully Hydraulic Band Sawmills in Industrial Environments using SX1278 RF and Cloud innovation is the novelty of the system.

SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative solution improves industrial energy usage monitoring, particularly for Fully Hydraulic Band Sawmills. It employs a dual-node system to wirelessly gather and send vital data-like temperature and current parameters-to a cloud server via radio frequency (RF) transmission. With the help of pre-established algorithms, the cloud server powered by IoT technology examines the data it has received and presents the findings on a web dashboard.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
With its combination of cutting-edge technology and extensive energy usage monitoring, this technique offers an easy-to-use solution designed for industrial settings, specifically for Fully Hydraulic Band Sawmills. TIEC_FHSNode and RIEC_FHSNode are the two nodes that make up the system that powers this innovation. Components such an STM32L4 Board, SX1278 RF Module, Current Sensor, Temperature Sensor, and Power Supply are all integrated into the TIEC_FHSNode. Its job is to gather vital information about the energy usage and environmental state of a fully hydraulic band sawmill. The SX1278 RF Module is used to wirelessly transfer the gathered data to the RIEC_FHSNode. The STM32L4 Board, SX1278 RF Module, ESP32 WiFi, TFT Display, RTC Module, and Power Supply are all included in the RIEC_FHSNode's configuration. As a data hub, it receives data from TIEC_FHSNode and improves capabilities with the addition of features like WiFi and a TFT display.
Working together, the two nodes send the gathered data to a cloud server that is dedicated to this particular use. This cloud server processes incoming data using preset algorithms by leveraging Internet of Things (IoT)-based cloud technology. After processing, data can be accessed via a personalized web dashboard. This dashboard serves as the main point of contact for operators, providing them with analytical data on daily energy usage of the Fully Hydraulic Band Sawmill as well as trend charts and important alerts. This data is simultaneously shown on the TFT Display by the RIEC_FHSNode, allowing for on-site monitoring for quick insights. The customized cloud server permits operators to access data by logging into their accounts and guarantees safe data storage and retrieval.
BEST METHOD OF WORKING
1. To gather vital energy-related data from Fully Hydraulic Band Sawmills and wirelessly transfer it to the central monitoring system, the TIEC_FHSNode, which is outfitted with an STM32L4 Board, an SX1278 RF Module, a current sensor, a temperature sensor, and a power supply, is utilized for data collecting.
2. To enhance its capabilities and provide real-time energy consumption analytics and critical alerts on-site, the RIEC_FHSNode, which is outfitted with an STM32L4 Board, an SX1278 RF Module, an ESP32 WiFi, a TFT Display, an RTC Module, and a power supply, is utilized for comprehensive data hub and display. This helps facilitate seamless monitoring and decision-making in fully hydraulic band sawmills.
3. Both of the motes have an STM32L4 Board, which serves as the fundamental microcontroller platform for the TIEC_FHSNode and RIEC_FHSNode. This board allows for efficient data processing, communication, and control capabilities for the purpose of monitoring energy usage in fully hydraulic band sawmills.
4. The TIEC_FHSNode and RIEC_FHSNode can communicate wirelessly thanks to the SX1278 RF Module, which is also a part of both motes. This makes it easier to transfer vital energy-related data from fully hydraulic band sawmills for centralized processing and monitoring.
5. The TIEC_FHSNode's inbuilt Current Sensor is utilized to precisely measure and monitor electrical current, giving vital information for evaluating energy usage in fully hydraulic band sawmills in industrial settings.
6. Through the specialized cloud server and web dashboard, the ESP32 WiFi Module, which is also integrated into the RIEC_FHSNode, facilitates smooth wireless connectivity, enabling effective data transfer and remote access to real-time energy consumption analytics and critical alerts for Fully Hydraulic Band Sawmills.
7. The on-site visualization of the TFT Display, which is interfaced on RIEC_FHSNode, provides operators with instantaneous insights into the performance of Fully Hydraulic Band Sawmills for improved monitoring and decision-making. It does this by presenting real-time energy consumption analytics and important alerts.
ADVANTAGES OF THE INVENTION
1. Within this invention, the TIEC_FHSNode serves as a sensor-equipped data acquisition unit that is responsible for wirelessly delivering crucial energy-related data from Fully Hydraulic Band Sawmills to the central monitoring system.
2. The RIEC_FHSNode is a vital component that receives data from the TIEC_FHSNode, enhances its functionality, and provides real-time energy usage analytics and essential alerts on-site. It functions as a complete data hub and display unit. This facilitates smooth monitoring and decision-making in sawmills that are fully hydraulic.
3. A key component in enabling wireless communication between the TIEC_FHSNode and RIEC_FHSNode is the SX1278 RF Module. This makes it possible for Fully Hydraulic Band Sawmills to transmit vital energy-related data for centralized processing and monitoring.
4. A key component in accurately measuring and tracking electrical current is the Current Sensor included into the TIEC_FHSNode. This gives vital information for assessing how much energy Fully Hydraulic Band Sawmills in industrial settings use.
5. The RIEC_FHSNode's TFT Display functions as an on-site visualization tool, providing important alarms and real-time data on energy use. Because of this, operators can make better decisions and improve monitoring of Fully Hydraulic Band Sawmill performance instantly.
, Claims:FIELD OF THE INVENTION
This invention relates to SX1278 RF and IoT-Based Energy Consumption Monitoring for Fully Hydraulic Band Sawmills in Industrial Environments
BACKGROUND OF THE INVENTION
With an emphasis on fully hydraulic band sawmills, this innovation addresses the difficulty of adopting effective energy consumption monitoring in industrial settings. Advanced technologies like IoT and cloud solutions are often not integrated into conventional monitoring systems, which results in limited real-time insights and operational efficiency.
US8573106B2 - The portable sawmill is constructed on a frame having a series of mechanisms for loading and manipulating a log thereon and removing boards cut from the log. Powered tines load a log onto a vertically adjustable log deck, the deck including powered mechanisms for turning and securing the log in the desired orientation for cutting. Cuts are made by a horizontally traveling band saw. The saw has no vertical adjustment. Board thickness is determined by the height of the vertically adjustable log deck. Cut boards are removed by a board sweep that pushes the board laterally from the top of the log onto a tray. The saw travels along the tray to push the board longitudinally onto a suitable platform for transport. All of the above mechanisms are controlled hydraulically from a single operator station on the mill, thus freeing the operator from many manual tasks and increasing production.
Research Gap: Wireless Power Consumption of Fully Hydraulic Band Sawmills in Industrial Environments using SX1278 RF and Cloud innovation is the novelty of the system.
CN204640390U - The utility model discloses a kind of automatic sawmill, comprising a base, timber fixture, and timber cutter sweep. The described timber fixture comprises a timber fixed head and the first drive unit, where the first drive unit can drive the timber fixed head to move forward and backward. The described timber cutter sweep comprises a pedestal, band saw, driving disc spacing pressing, clutch plate, second drive unit, and a third drive unit. The left and right sides of the base are equipped with a pillar, and the second drive unit can drive the pedestal to slide up and down along the pillar. The clutch plate and driving disc spacing pressing are mounted on the pedestal for rotation. The band saw is ring-shaped and enclosed within the driving disc spacing pressing and clutch plate. The third drive unit can drive the driving disc spacing pressing to rotate, enabling the driving disc spacing pressing to drive the annular band saw to rotate. This automatic sawmill offers high operating efficiency and safety, allowing automatic timber sawing and improving work conditions for workers.
Research Gap: Wireless Power Consumption of Fully Hydraulic Band Sawmills in Industrial Environments using SX1278 RF and Cloud innovation is the novelty of the system.

SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative solution improves industrial energy usage monitoring, particularly for Fully Hydraulic Band Sawmills. It employs a dual-node system to wirelessly gather and send vital data-like temperature and current parameters-to a cloud server via radio frequency (RF) transmission. With the help of pre-established algorithms, the cloud server powered by IoT technology examines the data it has received and presents the findings on a web dashboard.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
With its combination of cutting-edge technology and extensive energy usage monitoring, this technique offers an easy-to-use solution designed for industrial settings, specifically for Fully Hydraulic Band Sawmills. TIEC_FHSNode and RIEC_FHSNode are the two nodes that make up the system that powers this innovation. Components such an STM32L4 Board, SX1278 RF Module, Current Sensor, Temperature Sensor, and Power Supply are all integrated into the TIEC_FHSNode. Its job is to gather vital information about the energy usage and environmental state of a fully hydraulic band sawmill. The SX1278 RF Module is used to wirelessly transfer the gathered data to the RIEC_FHSNode. The STM32L4 Board, SX1278 RF Module, ESP32 WiFi, TFT Display, RTC Module, and Power Supply are all included in the RIEC_FHSNode's configuration. As a data hub, it receives data from TIEC_FHSNode and improves capabilities with the addition of features like WiFi and a TFT display.
Working together, the two nodes send the gathered data to a cloud server that is dedicated to this particular use. This cloud server processes incoming data using preset algorithms by leveraging Internet of Things (IoT)-based cloud technology. After processing, data can be accessed via a personalized web dashboard. This dashboard serves as the main point of contact for operators, providing them with analytical data on daily energy usage of the Fully Hydraulic Band Sawmill as well as trend charts and important alerts. This data is simultaneously shown on the TFT Display by the RIEC_FHSNode, allowing for on-site monitoring for quick insights. The customized cloud server permits operators to access data by logging into their accounts and guarantees safe data storage and retrieval.
BEST METHOD OF WORKING
1. To gather vital energy-related data from Fully Hydraulic Band Sawmills and wirelessly transfer it to the central monitoring system, the TIEC_FHSNode, which is outfitted with an STM32L4 Board, an SX1278 RF Module, a current sensor, a temperature sensor, and a power supply, is utilized for data collecting.
2. To enhance its capabilities and provide real-time energy consumption analytics and critical alerts on-site, the RIEC_FHSNode, which is outfitted with an STM32L4 Board, an SX1278 RF Module, an ESP32 WiFi, a TFT Display, an RTC Module, and a power supply, is utilized for comprehensive data hub and display. This helps facilitate seamless monitoring and decision-making in fully hydraulic band sawmills.
3. Both of the motes have an STM32L4 Board, which serves as the fundamental microcontroller platform for the TIEC_FHSNode and RIEC_FHSNode. This board allows for efficient data processing, communication, and control capabilities for the purpose of monitoring energy usage in fully hydraulic band sawmills.
4. The TIEC_FHSNode and RIEC_FHSNode can communicate wirelessly thanks to the SX1278 RF Module, which is also a part of both motes. This makes it easier to transfer vital energy-related data from fully hydraulic band sawmills for centralized processing and monitoring.
5. The TIEC_FHSNode's inbuilt Current Sensor is utilized to precisely measure and monitor electrical current, giving vital information for evaluating energy usage in fully hydraulic band sawmills in industrial settings.
6. Through the specialized cloud server and web dashboard, the ESP32 WiFi Module, which is also integrated into the RIEC_FHSNode, facilitates smooth wireless connectivity, enabling effective data transfer and remote access to real-time energy consumption analytics and critical alerts for Fully Hydraulic Band Sawmills.
7. The on-site visualization of the TFT Display, which is interfaced on RIEC_FHSNode, provides operators with instantaneous insights into the performance of Fully Hydraulic Band Sawmills for improved monitoring and decision-making. It does this by presenting real-time energy consumption analytics and important alerts.
ADVANTAGES OF THE INVENTION
1. Within this invention, the TIEC_FHSNode serves as a sensor-equipped data acquisition unit that is responsible for wirelessly delivering crucial energy-related data from Fully Hydraulic Band Sawmills to the central monitoring system.
2. The RIEC_FHSNode is a vital component that receives data from the TIEC_FHSNode, enhances its functionality, and provides real-time energy usage analytics and essential alerts on-site. It functions as a complete data hub and display unit. This facilitates smooth monitoring and decision-making in sawmills that are fully hydraulic.
3. A key component in enabling wireless communication between the TIEC_FHSNode and RIEC_FHSNode is the SX1278 RF Module. This makes it possible for Fully Hydraulic Band Sawmills to transmit vital energy-related data for centralized processing and monitoring.
4. A key component in accurately measuring and tracking electrical current is the Current Sensor included into the TIEC_FHSNode. This gives vital information for assessing how much energy Fully Hydraulic Band Sawmills in industrial settings use.
5. The RIEC_FHSNode's TFT Display functions as an on-site visualization tool, providing important alarms and real-time data on energy use. Because of this, operators can make better decisions and improve monitoring of Fully Hydraulic Band Sawmill performance instantly.

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