SX1278 RF-EQUIPPED SOLUTION FOR HEALTH MONITORING OF PORTAL MILLING MACHINES IN MANUFACTURING INDUSTRY OF AEROSPACE PARTS

Abstract

SX1278 RF-Equipped system for Health Monitoring of Portal Milling Machines in Manufacturing Industry of Aerospace Parts comprises of SHMPTx_MMMote (110), which is outfitted with a TI AM69 Processor Board (170), SX1278 RF Module (160), Vibration Sensor (150), Temperature Sensor (130), Pressure Sensor (150), and Power Supply (150); and this allows for real-time health monitoring and analysis for proactive maintenance in the aerospace manufacturing sector.The SHMPTx_MMMote functions as the central receiver, facilitating communication with the SH MPRx_MMMote and utilizing its components, such as an HMI Display and Buzzer, to give on-site operators real-time insights, critical alerts, and an easy-to-use interface for efficient monitoring and decision-making in the aerospace manufacturing sector. The SHMPRx_MMMote is equipped with a TI AM69 Processor Board, SX1278 RF Module, NuttyFi Wifi Board, HMI Display, and Power Supply.

Specification

Description:FIELD OF THE INVENTION
This invention relates to SX1278 RF-Equipped Solution for Health Monitoring of Portal Milling Machines in Manufacturing Industry of Aerospace Parts.
BACKGROUND OF THE INVENTION
The health monitoring of Portal Milling Machines in the Aerospace Parts Manufacturing Industry is revolutionized by this creative solution, which seamlessly integrates sensor data acquisition, wireless communication, cloud technology, and advanced analytics. The system effectively collects vital data from the machines-such as vibration, temperature, and pressure data-and wirelessly transmits it to a cloud server. The cloud server uses machine learning and artificial intelligence (AI) algorithms to analyze the data, producing real-time insights, critical alerts, and recommendations for proactive maintenance. Operators can access a user-friendly web dashboard and an on-site HMI Display, which enables them to monitor the health status, receive alerts, and make educated decisions.
One of the biggest challenges facing the aerospace manufacturing industry is effectively keeping track of the health of Portal Milling Machines, which are essential for producing high-precision components. The real-time capabilities and comprehensive data analysis that many existing monitoring systems lack lead to a delay in identifying possible problems and increased downtime. The complicated needs of modern aircraft manufacturing cannot be addressed by traditional manual monitoring methods, highlighting the need for a reliable, integrated solution.
US10239131B2: The present invention relates to embodiments of a machine tool, in particular a multi-spindle milling machine, comprise a machine frame, a workpiece clamping device for clamping a workpiece, an axis slide assembly arranged on the machine frame, and a spindle carrier assembly which is arranged on the machine frame and has at least two tool-carrying work spindles. The axis slide assembly is configured to linearly move the workpiece clamped at the workpiece clamping device by way of three controllable linear axes X, Y and Z. The work spindles are arranged at a turret which can be rotated or swiveled about a turret axis at respectively equal distance from the turret axis, and the spindle axes of the work spindles are aligned or can be aligned in parallel to one another and in parallel to the turret axis.
RESEARCH GAP: Health monitoring of Portal Milling Machine using SX1278 RF an IoT technology is the novelty of the system.
CN106256468A: The invention discloses a kind of duplex head milling machine.It includes base, pedestal, workbench, crossbeam, column, two milling heads and two drive mechanisms, described pedestal is placed in the center of base and is slidably connected with base, described workbench is arranged on pedestal, described crossbeam is placed in the top of pedestal and is arranged on pedestal by column, described drive mechanism is placed on base and is slidably connected with base, two of which drive mechanism is respectively placed in the right and left of pedestal and symmetrical, and described milling head is arranged on drive mechanism. The invention has the beneficial effects as follows: can rotational workpieces automatically, realized the purpose of two-sided processing by the design of two milling heads simultaneously, simple in construction, easy to operate, effectively reduce the labor intensity of operator, improve the work efficiency of planer-type milling machine, being conducive to the maintenance in later stage, service life is long, and security performance is high, the precision simultaneously processing workpiece is high, it is possible to realize the function that automatic chip-removal reclaims with scrap.
RESEARCH GAP: Health monitoring of Portal Milling Machine using SX1278 RF an IoT technology is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
A variety of sensors, such as temperature, pressure, and vibration sensors, are included with the SHMPTx_MMMote, along with a TI AM69 Processor Board. The vital information regarding the functionality and condition of Portal Milling Machines is gathered by these sensors. The SX1278 RF Module allows wireless communication to the SHMPRx_MMMote receiver unit, while the TI AM69 Processor Board processes the gathered data. The SHMPRx_MMMote serves as the primary hub for receiving sent data and is equipped with a TI AM69 Processor Board and an SX1278 RF Module. An HMI Display, a Buzzer, and a NuttyFi Wifi Board improve it even further. Using a dedicated cloud server created for this breakthrough, the NuttyFi Wifi Board makes it easier to connect to the internet and communicate with it. The sent data is routed to the cloud server, where it is subjected to a thorough examination through the use of pre-programmed algorithms for artificial intelligence (AI) and machine learning (ML). These algorithms assess the condition of Portal Milling Machines by considering variables including pressure changes, temperature swings, and vibration levels.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
A variety of sensors, such as temperature, pressure, and vibration sensors, are included with the SHMPTx_MMMote, along with a TI AM69 Processor Board. The vital information regarding the functionality and condition of Portal Milling Machines is gathered by these sensors. The SX1278 RF Module allows wireless communication to the SHMPRx_MMMote receiver unit, while the TI AM69 Processor Board processes the gathered data. The SHMPRx_MMMote serves as the primary hub for receiving sent data and is equipped with a TI AM69 Processor Board and an SX1278 RF Module. An HMI Display, a Buzzer, and a NuttyFi Wifi Board improve it even further. Using a dedicated cloud server created for this breakthrough, the NuttyFi Wifi Board makes it easier to connect to the internet and communicate with it. The sent data is routed to the cloud server, where it is subjected to a thorough examination through the use of pre-programmed algorithms for artificial intelligence (AI) and machine learning (ML). These algorithms assess the condition of Portal Milling Machines by considering variables including pressure changes, temperature swings, and vibration levels.
The time and date of this information are recorded by the cloud server. The system generates notifications for any discrepancies or possible problems found in the machines' performance based on the data analysis. The HMI Display and a Buzzer on the SHMPRx_MMMote are used to convey these important alerts. In order to guarantee a timely reaction to new issues, the system also notifies pertinent staff by email. Proactive machine management is aided by the AI algorithms' insightful recommendations for remedial or preventive maintenance. On-site operators may see the health condition of the machines in real time thanks to the SHMPRx_MMMote's HMI Display. In addition, a personalised web dashboard that can be accessed via operator accounts provides an extensive summary of the data together with past trends and AI-generated insights. Operators are empowered to make knowledgeable decisions about the upkeep and functioning of Portal Milling Machines thanks to this intuitive interface.
BEST METHOD OF WORKING
Essential data from Portal Milling Machines is collected and wirelessly transmitted to the cloud server by the SHMPTx_MMMote, which is outfitted with a TI AM69 Processor Board, SX1278 RF Module, Vibration Sensor, Temperature Sensor, Pressure Sensor, and Power Supply. This allows for real-time health monitoring and analysis for proactive maintenance in the aerospace manufacturing sector.
The SHMPTx_MMMote functions as the central receiver, facilitating communication with the SHMPRx_MMMote and utilizing its components, such as an HMI Display and Buzzer, to give on-site operators real-time insights, critical alerts, and an easy-to-use interface for efficient monitoring and decision-making in the aerospace manufacturing sector. The SHMPRx_MMMote is equipped with a TI AM69 Processor Board, SX1278 RF Module, NuttyFi Wifi Board, HMI Display,, and Power Supply.
The TI AM69 Processor Board, which is integrated into both motes, serves as the primary processing unit in the SHMPTx_MMMote and SHMPRx_MMMote. It is essential to data processing, analysis, and communication, and it helps to ensure that Portal Milling Machines in the aerospace manufacturing sector are seamlessly monitored for health.
Both of the motes include the SX1278 RF Module, which is utilized to enable wireless communication between the SHMPTx_MMMote and SHMPRx_MMMote. This allows for the effective transmission of sensor data for the aerospace manufacturing industry's real-time health monitoring of portal milling machines.
The SHMPTx_MMMote, which is equipped with sensors for pressure, temperature, and vibration, is utilized to monitor the overall health of portal milling machines. These sensors provide vital information for analysis, anomaly detection, and proactive maintenance in the aerospace manufacturing sector.
The SHMPRx MMMote's NuttyFi Wifi Board is used to enable internet connectivity, allowing for smooth communication with a customized cloud server and improving real-time data exchange, remote monitoring, and analysis for effective Portal Milling Machine health monitoring in the aerospace manufacturing sector.
The SHMPRx_MMMote's HMI Display is interfaced to give on-site operators a user-friendly interface for effective monitoring and decision-making in the health monitoring of Portal Milling Machines in the aerospace manufacturing sector. It provides real-time insights, critical alerts, and interactive data visualization.
ADVANTAGES OF THE INVENTION
1. The transmitter, the SHMPTx_MMMote, effectively collects vital information from the temperature, pressure, and vibration sensors on portal milling machines. In the aerospace manufacturing sector, real-time health monitoring and analysis for preventive maintenance is made possible by the wireless transmission of this data to the cloud server.
2. Acting as the central receiver, the SHMPRx_MMMote makes use of the HMI Display and Buzzer on the SHMPTx_MMMote to enable communication. This configuration offers real-time insights, vital alerts, and an intuitive user interface to on-site operators for efficient monitoring and decision-making in the aerospace manufacturing sector.
3. The SHMPTx_MMMote and SHMPRx_MMMote are able to communicate wirelessly thanks in large part to the SX1278 RF Module. This feature makes sure that sensor data is transmitted effectively, which helps the aerospace manufacturing sector monitor the health of Portal Milling Machines in real time.
4. The SHMPTx_MMMote's integrated vibration, temperature, and pressure sensors help to provide thorough health monitoring for portal milling machines. In the aircraft manufacturing sector, they offer vital data inputs for analysis, anomaly identification, and proactive maintenance.
5. The SHMPRx_MMMote's inbuilt NuttyFi Wifi Board makes it easier to connect to the internet and communicates with a customized cloud server. This improvement facilitates remote monitoring, real-time data transmission, and analysis for effective portal milling machine health monitoring in the aerospace manufacturing sector.
6. The SHMPRx_MMMote's HMI Display provides real-time insights, important alerts, and interactive data visualization in an easy-to-use interface for on-site operators. In the aerospace manufacturing sector, this functionality facilitates efficient decision-making and monitoring of the health of Portal Milling Machines.
, Claims:1. A SX1278 RF-Equipped system for Health Monitoring of Portal Milling Machines in Manufacturing Industry of Aerospace Parts comprises of shmptx_mmmote (110), which is outfitted with a TI AM69 Processor Board (170), SX1278 RF Module (160), Vibration Sensor (150), Temperature Sensor (130), Pressure Sensor (150), and Power Supply (150); and this allows for real-time health monitoring and analysis for proactive maintenance in the aerospace manufacturing sector.
2. The system as claimed in claim 1, wherein the SHMPTx_MMMote functions as the central receiver, facilitating communication with the SHMPRx_MMMote and utilizing its components, such as an HMI Display and Buzzer, to give on-site operators real-time insights, critical alerts, and an easy-to-use interface for efficient monitoring and decision-making in the aerospace manufacturing sector; and the SHMPRx_MMMote is equipped with a TI AM69 Processor Board, SX1278 RF Module, NuttyFi Wifi Board, HMI Display, and Power Supply.
3. The system as claimed in claim 1, wherein the system as claimed in claim 1, wherein the TI AM69 Processor Board, which is integrated into both motes, serves as the primary processing unit in the SHMPTx_MMMote and SHMPRx_MMMote; and it is essential to data processing, analysis, and communication, and it helps to ensure that Portal Milling Machines in the aerospace manufacturing sector are seamlessly monitored for health.
4. The system as claimed in claim 1, wherein both of the motes include the SX1278 RF Module, which is utilized to enable wireless communication between the SHMPTx_MMMote and SHMPRx_MMMote; and this allows for the effective transmission of sensor data for the aerospace manufacturing industry's real-time health monitoring of portal milling machines.
5. The system as claimed in claim 1, wherein the SHMPTx_MMMote, which is equipped with sensors for pressure, temperature, and vibration, is utilized to monitor the overall health of portal milling machines; and these sensors provide vital information for analysis, anomaly detection, and proactive maintenance in the aerospace manufacturing sector.
6. The system as claimed in claim 1, wherein the SHMPRx MMMote's NuttyFi Wifi Board is used to enable internet connectivity, allowing for smooth communication with a customized cloud server and improving real-time data exchange, remote monitoring, and analysis for effective Portal Milling Machine health monitoring in the aerospace manufacturing sector.
7. The system as claimed in claim 1, wherein the SHMPRx_MMMote's HMI Display is interfaced to give on-site operators a user-friendly interface for effective monitoring and decision-making in the health monitoring of Portal Milling Machines in the aerospace manufacturing sector; and it provides real-time insights, critical alerts, and interactive data visualization.

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