SX1278 RF BASED REMOTE ADDON DEVICE FOR HEALTH MONITORING OF PRESSURE FILLING MACHINE IN THE CARBONATED BEVERAGE PACKAGING INDUSTRY

Abstract

A SX1278 RF based Remote Addon Device for Health Monitoring of Pressure Filling Machine in the Carbonated Beverage Packaging Industry comprises of TI MSP430 Board (100H), SX1278 RF Module (100G), Vibration Sensor (100C), Temperature Sensor (100D), Humidity Sensor (100B), Pressure Sensor (100A), RTC Modul (100E), and Power Supply (100F) equipped AODHMT_PFMote (100) is used as a remote health monitoring device for pressure filling machines in the carbonated beverage packaging industry; and the SX1278 RF Module and other sensors are used to collect and transmit data to a cloud server, allowing for real-time analysis and display of critical information through a TFT Display and a web dashboard.The SX1278 RF Module and other sensors are used to collect and transmit data to a cloud server, allowing for real-time analysis and display of critical information through a TFT Display and a web dashboard.Using wireless communication, a TFT display for on-site monitoring, and ESP01 Wifi connectivity to a customized cloud server, the AODHMR_PFMote, which is outfitted with a TI MSP430 Board, SX1278 RF Module, ESP01 Wifi Board, TFT Display, and Power Supply, offers a comprehensive solution for data analysis, remote health monitoring, and user-friendly interface access in the carbonated beverage packaging industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to SX1278 RF based Remote Addon Device for Health Monitoring of Pressure Filling Machine in the Carbonated Beverage Packaging Industry.
BACKGROUND OF THE INVENTION
This innovative system is designed specifically for real-time pressure filling machine monitoring in the carbonated beverage packaging industry. It enables operators to remotely monitor and assess critical factors such as vibration, temperature, humidity, and pressure by integrating a sensor network, wireless communication features, and cloud-based analytics. The system has an intuitive web dashboard interface that allows operators to monitor the machine's performance, examine historical trends, and get timely notifications with recommendations for action.
The packaging industry for carbonated beverages faces the challenge of maintaining pressure filling equipment, which are essential for effective production, at optimal efficiency and health. Numerous monitoring systems in use today are deficient in real-time functionality and thorough data analytics, which could lead to disruptions in business operations and increased maintenance expenses. To enable remote monitoring and analysis, a solution that seamlessly combines cloud-based analytics, wireless connection, and smart sensors is obviously needed.
US11702236B2: Only a bottle properly preliminarily heated is sterilized by hydrogen peroxide. Temperature inspection to the bottle is performed while travelling the bottle. During the inspection, a bottle of which temperature does not reach a predetermined temperature is removed and a bottle of which temperature reaches the predetermined temperature is continuously travelled, hydrogen peroxide condensed mist a is blown toward a mouth portion 1a of the bottle by a spray tube 59 disposed at a predetermined position, and hot air is blown into the bottle from the nozzle while the nozzle 64 following the mouth portion of the bottle. According to such operation, only the bottle properly heated can be sterilized by the hydrogen peroxide, Thereafter, beverage fills the bottle, which is then sealed.
RESEARCH GAP: A machine health monitoring innovation integrated with Pressure Filling Machine with in packaging industry is the novelty of the system.
US10144540B2:- Apparatus for filling devices that are penetrable for filling the devices with a substance, and resealable for sealing the resulting hole. A device support supports at least one such device in a substantially fixed position relative to the support during filling and/or resealing. A manifold drivingly mounted over the device support can include a cartridge including a filling needle for penetrating a resealable stopper and introducing a substance therethrough into the device, a mount for mounting the cartridge on the manifold, and a removable cover releasably coupled to the mount for covering the filling needle during transportation, installation and/or removal of the cartridge from the manifold. The manifold can include a thermal source for heating a penetrated region of the stopper and, sealing the hole.
RESEARCH GAP: A machine health monitoring innovation integrated with Pressure Filling Machine with in packaging industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This solution uses cloud computing, wireless connection, sophisticated sensors, and an intuitive user interface to provide both local and remote monitoring and management of pressure filling machine operation. Hardware and cloud-based technologies are smoothly integrated thanks to this breakthrough. Pressure, temperature, humidity, vibration, and other sensors are all included in the AODHMT_PFMote, which is designed to continuously monitor the performance and conditions in the carbonated beverage packaging business. Coordinating the real-time data collection from various sensors is the TI MSP430 Board, which acts as the central microprocessor. A dependable link is established between the packing machine device and the remote monitoring station through the use of the SX1278 RF Module, which enables wireless communication between the AODHMT_PFMote and the AODHMR_PFMote. This ensures effective data transmission over extended distances.

BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This solution uses cloud computing, wireless connection, sophisticated sensors, and an intuitive user interface to provide both local and remote monitoring and management of pressure filling machine operation. Hardware and cloud-based technologies are smoothly integrated thanks to this breakthrough. Pressure, temperature, humidity, vibration, and other sensors are all included in the AODHMT_PFMote, which is designed to continuously monitor the performance and conditions in the carbonated beverage packaging business. Coordinating the real-time data collection from various sensors is the TI MSP430 Board, which acts as the central microprocessor. A dependable link is established between the packing machine device and the remote monitoring station through the use of the SX1278 RF Module, which enables wireless communication between the AODHMT_PFMote and the AODHMR_PFMote. This ensures effective data transmission over extended distances.
The AODHMR_PFMote is a remote-positioned device that receives sent data and has a TFT display for real-time on-site monitoring of critical metrics. With the help of the display, which offers real-time machine health information, operators may rapidly determine the pressure filling machine's present condition. Furthermore, the AODHMR_PFMote has an ESP01 Wifi Board installed, which allows it to connect to a customized cloud server created especially for this breakthrough. The cloud server retains gathered data, analyzes it using pre-programmed machine learning algorithms, and produces insightful results. Operators get access to the results via a personalized web dashboard that presents data in an easy-to-understand style, including time-trending information, important alerts, and analytics-based recommendations. Users can analyze the machine's historical performance and trends, as well as gain insights for maintenance planning and decision-making, with the use of secure login capabilities.
BEST METHOD OF WORKING
The TI MSP430 Board, SX1278 RF Module, Vibration Sensor, Temperature Sensor, Humidity Sensor, Pressure Sensor, RTC Module, and Power Supply equipped AODHMT_PFMote is used as a remote health monitoring device for pressure filling machines in the carbonated beverage packaging industry. The SX1278 RF Module and other sensors are used to collect and transmit data to a cloud server, allowing for real-time analysis and display of critical information through a TFT Display and a web dashboard.
Using wireless communication, a TFT display for on-site monitoring, and ESP01 Wifi connectivity to a customized cloud server, the AODHMR_PFMote, which is outfitted with a TI MSP430 Board, SX1278 RF Module, ESP01 Wifi Board, TFT Display, and Power Supply, offers a comprehensive solution for data analysis, remote health monitoring, and user-friendly interface access in the carbonated beverage packaging industry.
The TI MSP430 Board, which is integrated inside both of the motes, is utilized to enable smooth integration and communication in this ground-breaking pressure filling machine health monitoring system for the carbonated beverage packaging sector.
Both of the motes have the SX1278 RF Module, which is essential for the communication link between the AODHMT_PFMote and the AODHMR_PFMote. This allows for effective long-range wireless data transmission and makes it easier to monitor and analyze pressure filling machines in real time for the carbonated beverage packaging industry.
The pressure, humidity, vibration, and temperature sensors-all of which are connected to the AODHMT_PFMote-combine to provide extensive real-time data on the condition of pressure filling machines, making accurate monitoring of operational conditions essential for maximizing productivity and reducing downtime in the carbonated beverage packaging sector.
The integrated ESP01 WiFi Board in AODHMR_PFMote is utilized to enable smooth connectivity to a customized cloud server, allowing for remote monitoring, data analysis, and user interface access. This improves the effectiveness and dependability of pressure filling machine health monitoring in the carbonated beverage packaging sector.
In the carbonated beverage packaging business, the TFT Display interfaced on AODHMR_PFMote is used to offer a local, real-time visual representation of essential machine health indicators, enabling on-site monitoring and prompt assessment of pressure filling machines.
ADVANTAGES OF THE INVENTION
1. By combining wireless communication, an on-site monitoring TFT display, and ESP01 WiFi access to a dedicated cloud server, the AODHMR_PFMote serves a critical function. This setup provides an all-inclusive solution for data analysis, intuitive interface access, and remote health monitoring that is specifically designed to meet the demands of the carbonated beverage packaging sector.
2. Using a variety of sensors and the SX1278 RF module, the AODHMT_PFMote functions as a remote health monitoring device for pressure filling machines in the carbonated beverage packaging industry. Together, these parts gather data, send it to a cloud server, and enable real-time analysis. Critical information can then be displayed thanks to the online dashboard and TFT Display.
3. As the AODHMT_PFMote and AODHMR_PFMote's communication link, the SX1278 RF Module plays a crucial function. It makes effective long-range wireless data transmission possible, allowing pressure filling machine monitoring and analysis in real time inside the carbonated beverage packaging sector.
4. The temperature, humidity, pressure, and vibration sensors of AODHMT_PFMote provide comprehensive real-time data on the condition of pressure filling machines. This feature makes it possible to precisely monitor operating parameters, which is crucial for the carbonated beverage packaging industry to maximize productivity and reduce downtime.
5. The AODHMR_PFMote's integration of the ESP01 Wifi Board guarantees smooth communication to a dedicated cloud server. This feature improves data analysis, user interface access, and remote monitoring, which helps to increase the efficacy and dependability of health monitoring for pressure filling machines in the carbonated beverage packaging sector.
6. The TFT Display in the AODHMR_PFMote provides a visual display of key machine health parameters locally and in real time. This feature makes on-site monitoring easier and allows for a quick evaluation of pressure filling equipment used in the packaging of carbonated beverages.

, Claims:1. A SX1278 RF based Remote Addon Device for Health Monitoring of Pressure Filling Machine in the Carbonated Beverage Packaging Industry comprises of TI MSP430 Board (100H), SX1278 RF Module (100G), Vibration Sensor (100C), Temperature Sensor (100D), Humidity Sensor (100B), Pressure Sensor (100A), RTC Modul (100E), and Power Supply (100F) equipped AODHMT_PFMote (100) is used as a remote health monitoring device for pressure filling machines in the carbonated beverage packaging industry, and the SX1278 RF Module and other sensors are used to collect and transmit data to a cloud server, allowing for real-time analysis and display of critical information through a TFT Display and a web dashboard.
2. The device as claimed in claim 1, wherein using wireless communication, a TFT display for on-site monitoring, and ESP01 Wifi connectivity to a customized cloud server, the AODHMR_PFMote, which is outfitted with a TI MSP430 Board, SX1278 RF Module, ESP01 Wifi Board, TFT Display, and Power Supply, offers a comprehensive solution for data analysis, remote health monitoring, and user-friendly interface access in the carbonated beverage packaging industry.
3. The device as claimed in claim 1, wherein the TI MSP430 Board, which is integrated inside both of the motes, is utilized to enable smooth integration and communication in this ground-breaking pressure filling machine health monitoring system for the carbonated beverage packaging sector.
4. The device as claimed in claim 1, wherein both of the motes have the SX1278 RF Module, which is essential for the communication link between the AODHMT_PFMote and the AODHMR_PFMote, and this allows for effective long-range wireless data transmission and makes it easier to monitor and analyze pressure filling machines in real time for the carbonated beverage packaging industry.
5. The device as claimed in claim 1, wherein the pressure, humidity, vibration, and temperature sensors all of which are connected to the AODHMT_PFMote combine to provide extensive real-time data on the condition of pressure filling machines, making accurate monitoring of operational conditions essential for maximizing productivity and reducing downtime in the carbonated beverage packaging sector.
6. The device as claimed in claim 1, wherein the integrated ESP01 WiFi Board in AODHMR_PFMote is utilized to enable smooth connectivity to a customized cloud server, allowing for remote monitoring, data analysis, and user interface access, and this improves the effectiveness and dependability of pressure filling machine health monitoring in the carbonated beverage packaging sector.
7. The device as claimed in claim 1, wherein in the carbonated beverage packaging business, the TFT Display interfaced on AODHMR_PFMote is used to offer a local, real-time visual representation of essential machine health indicators, enabling on-site monitoring and prompt assessment of pressure filling machines.

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