SX1278 RF-BASED EXTERNAL DEVICE FOR MONITORING ENERGY CONSUMPTION IN HORIZONTAL PRODUCTION MILLING MACHINE WITHIN THE STEEL INDUSTRY

Abstract

A sx1278 rf-based external device for monitoring energy consumption in horizontal production milling machine within the steel industry comprises EDMEC_HPMMTMote (260), which is outfitted with a TI MSP432 Processor Board (262), SX1278 RF Module (261), Current Sensor (265), Voltage Sensor (264), and power supply (263), enables real-time monitoring of energy consumption in horizontal production milling machines within the steel industry through internet connectivity and local display, the EDMEC_HPMMRMote, outfitted with a TI MSP432 Processor Board, SX1278 RF Module, ESP8266 Wifi Board, TFT Display, and Power Supply, allows for remote monitoring and visualization of energy consumption data from horizontal production milling machines within the steel industry, this promotes proactive management and well-informed decision-making.

Specification

Description:FIELD OF THE INVENTION
This invention relates to sx1278 rf-based external device for monitoring energy consumption in horizontal production milling machine within the steel industry.
BACKGROUND OF THE INVENTION
The energy management and efficiency of horizontal production milling machines in the steel sector are greatly enhanced by this ground-breaking invention. Operators can properly monitor energy consumption in real-time thanks to the smooth integration of comprehensive monitoring tools. Decision-makers can make quick modifications to optimize energy usage and minimize waste by utilizing this data, which provides them with vital insights. Furthermore, operators may access critical data from any place thanks to the system's wireless data transmission capacity and local and distant information display, which enables proactive maintenance and operational improvements.
The invention addresses the problem of efficiently tracking and controlling energy usage in horizontal production milling machines used in the steel sector. In the past, operators' ability to maximize efficiency and minimize waste in these crucial production processes has been hampered by the lack of real-time energy usage data.
US10239131B2: The present invention relates to embodiments of a machine tool, in particular a multi-spindle milling machine, comprise a machine frame, a workpiece clamping device for clamping a workpiece, an axis slide assembly arranged on the machine frame, and a spindle carrier assembly which is arranged on the machine frame and has at least two tool-carrying work spindles. The axis slide assembly is configured to linearly move the workpiece clamped at the workpiece clamping device by way of three controllable linear axes X, Y and Z. The work spindles are arranged at a turret which can be rotated or swiveled about a turret axis at respectively equal distance from the turret axis, and the spindle axes of the work spindles are aligned or can be aligned in parallel to one another and in parallel to the turret axis.
RESEARCH GAP: RF-Based External Device for Monitoring Energy Consumption in Horizontal Production Milling Machine is the novelty of the system.
US8794867B2: An asphalt milling machine control is provided for an asphalt milling machine of the type which mills an asphalt pavement surface over which the machine travels. The machine has a milling machine body, and a rotatable milling drum mounted on the lower portion of the milling machine body, the bottom surface of the milling drum contacting the asphalt pavement surface to mill the surface to a design elevation. The machine further includes a plurality of machine body supports which are adjusted to raise or lower the height of the milling machine body and the rotatable milling drum with respect to the asphalt pavement surface. This defines the elevation of the surface that results from milling with the drum. The control includes a floating plate, mounted to the side of the milling machine and the rotatable milling drum, or a pair of floating plates mounted to either side of the machine, for sliding over the surface adjacent to the area to be milled. The floating plates have associated sensors and are vertically movable with respect to the machine body and the rotatable milling drum. The control includes a GNSS receiver on the machine body for determining the two dimensional coordinates of the floating plate or plates. The control includes a memory which stores a map of the unmilled asphalt pavement surface, and data defining a desired design surface. The control includes a sensor for detecting the relative vertical position of the floating plate with respect to the machine body and an inclinometer. Finally, the control includes a processor, responsive to the GNSS receiver, the inclinometer, and the sensors. Cross checking of various measurements may be made to determine error conditions.
RESEARCH GAP: RF-Based External Device for Monitoring Energy Consumption in Horizontal Production Milling Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The EDMEC_HPMMTMote and the EDMEC_HPMMRMote are the two separate units that make up these devices. They are individually outfitted with special features designed to facilitate effective data collection and transmission. The EDMEC_HPMMTMote is especially made to collect vital information about energy consumption straight from the milling machine. It consists of the SX1278 RF Module, the TI MSP432 Processor Board, the voltage and current sensors, and the power supply. By means of these constituents, the apparatus precisely gauges electrical characteristics linked to the machine's functioning and oversees data processing duties via the processor board. The SX1278 RF Module enables wireless communication, enabling the smooth transfer of gathered data to a central hub or recipient. On the other hand, the EDMEC_HPMMRMote expands the functionality of the monitoring system by adding new features for better user engagement and remote access. It shares several parts with its counterpart, like the SX1278 RF Module and TI MSP432 Processor Board, but it also has an ESP8266 WiFi Board and a TFT Display to allow for local data visualization and internet access.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The EDMEC_HPMMTMote and the EDMEC_HPMMRMote are the two separate units that make up these devices. They are individually outfitted with special features designed to facilitate effective data collection and transmission. The EDMEC_HPMMTMote is especially made to collect vital information about energy consumption straight from the milling machine. It consists of the SX1278 RF Module, the TI MSP432 Processor Board, the voltage and current sensors, and the power supply. By means of these constituents, the apparatus precisely gauges electrical characteristics linked to the machine's functioning and oversees data processing duties via the processor board. The SX1278 RF Module enables wireless communication, enabling the smooth transfer of gathered data to a central hub or recipient. On the other hand, the EDMEC_HPMMRMote expands the functionality of the monitoring system by adding new features for better user engagement and remote access. It shares several parts with its counterpart, like the SX1278 RF Module and TI MSP432 Processor Board, but it also has an ESP8266 WiFi Board and a TFT Display to allow for local data visualization and internet access.

With this addition, operators may keep an eye on energy usage from a distance using a personalized online dashboard that can be accessed over the internet. Furthermore, for on-site monitoring, real-time data can be shown on the TFT display, giving operators quick feedback. Together, these gadgets gather, transfer, and present energy usage information from the milling machine when it's operating. The EDMEC_HPMMTMote obtains data straight from the device, whereas the EDMEC_HPMMRMote enables data visualization and remote monitoring. The smooth transition between software and hardware systems gives operators insightful knowledge of energy consumption trends, which facilitates better decision-making and increased productivity in the steel manufacturing process.
BEST METHOD OF WORKING
By gathering critical data directly from the machines and wirelessly transmitting it for analysis and optimization, the EDMEC_HPMMTMote, which is outfitted with a TI MSP432 Processor Board, SX1278 RF Module, Current Sensor, Voltage Sensor, and power supply, enables real-time monitoring of energy consumption in horizontal production milling machines within the steel industry.
Through internet connectivity and local display, the EDMEC_HPMMRMote, outfitted with a TI MSP432 Processor Board, SX1278 RF Module, ESP8266 Wifi Board, TFT Display, and Power Supply, allows for remote monitoring and visualization of energy consumption data from horizontal production milling machines within the steel industry. This promotes proactive management and well-informed decision-making.
The central processing unit for gathering and analyzing data on energy consumption from the horizontal production milling machines in the steel sector is the TI MSP432 Processor Board, which is integrated with EDMEC_HPMMTMote.
The integration of the SX1278 RF Module with EDMEC_HPMMTMote and EDMEC_HPMMRMote allows for wireless transmission of energy consumption information gathered from horizontal production milling machines in the steel sector.
The EDMEC_HPMMTMote-integrated Current Sensor precisely detects the electrical current passing through horizontal production milling machines in the steel sector, offering vital information for keeping an eye on energy usage.
The electrical voltage of horizontal production milling machines in the steel sector is precisely measured by the Voltage Sensor, which is integrated with EDMEC_HPMMTMote. This data is crucial for tracking energy usage and guaranteeing operating efficiency.
Real-time monitoring and analysis are made easier by the ESP8266 WiFi's integration with EDMEC_HPMMRMote, which provides internet connectivity and permits remote access to energy consumption data from horizontal production milling machines used in the steel industry.
By providing on-site display of energy consumption data from horizontal production milling machines used in the steel industry, the TFT Display is connected with EDMEC_HPMMRMote, improving operator awareness and enabling quick feedback for optimization.
The EDMEC_HPMMTMote and EDMEC_HPMMRMote Power Supply plugs guarantee the continuous functioning of the monitoring equipment by supplying dependable energy to provide data gathering, transfer, and display features for horizontal production milling machines in the steel sector.
ADVANTAGES OF THE INVENTION
1. The EDMEC_HPMMTMote collects vital data directly from the machines and transmits it wirelessly for analysis and optimization, streamlining the real-time monitoring of energy consumption in horizontal production milling machines within the steel sector.
2. By utilizing internet connectivity and local display, the EDMEC_HPMMRMote enables remote monitoring and visualization of energy consumption data from horizontal production milling machines within the steel sector, thereby simplifying proactive management and well-informed decision-making.
3. The TI MSP432 Processor Board is the key processing unit of the EDMEC_HPMMTMote that is in charge of gathering and analyzing data on energy consumption from horizontal production milling machines in the steel sector.
4. Wireless communication is made possible by the SX1278 RF Module, which is included into the EDMEC_HPMMTMote and EDMEC_HPMMRMote. This allows data on energy consumption from horizontal production milling machines in the steel sector to be transmitted more easily.
5. The EDMEC_HPMMTMote's integrated Current Sensor detects electrical current via horizontal production milling machines in the steel sector with accuracy, giving vital information for energy consumption monitoring.
6. The EDMEC_HPMMTMote's Voltage Sensor precisely gauges the electrical voltage of horizontal production milling machines used in the steel sector, providing crucial information for keeping an eye on energy usage and guaranteeing smooth operation.
7. The EDMEC_HPMMRMote creates internet connectivity by utilizing the ESP8266 WiFi Board. This allows for real-time monitoring and analysis as well as remote access to energy consumption data from horizontal production milling machines used in the steel industry.
8. The TFT Display-equipped EDMEC_HPMMRMote provides instantaneous feedback for optimization and on-site display of energy consumption data from horizontal production milling machines in the steel sector. This increases operator awareness.
, Claims:1. A sx1278 rf-based external device for monitoring energy consumption in horizontal production milling machine within the steel industry comprises EDMEC_HPMMTMote (260), which is outfitted with a TI MSP432 Processor Board (262), SX1278 RF Module (261), Current Sensor (265), Voltage Sensor (264), and power supply (263), enables real-time monitoring of energy consumption in horizontal production milling machines within the steel industry.
2. The device as claimed in claim 1, wherein through internet connectivity and local display, the EDMEC_HPMMRMote, outfitted with a TI MSP432 Processor Board, SX1278 RF Module, ESP8266 Wifi Board, TFT Display, and Power Supply, allows for remote monitoring and visualization of energy consumption data from horizontal production milling machines within the steel industry, this promotes proactive management and well-informed decision-making.
3. The device as claimed in claim 1, wherein the central processing unit for gathering and analyzing data on energy consumption from the horizontal production milling machines in the steel sector is the TI MSP432 Processor Board, which is integrated with EDMEC_HPMMTMote.
4. The device as claimed in claim 1, wherein the integration of the SX1278 RF Module with EDMEC_HPMMTMote and EDMEC_HPMMRMote allows for wireless transmission of energy consumption information gathered from horizontal production milling machines in the steel sector.
5. The device as claimed in claim 1, wherein the EDMEC_HPMMTMote-integrated Current Sensor precisely detects the electrical current passing through horizontal production milling machines in the steel sector, offering vital information for keeping an eye on energy usage.
6. The device as claimed in claim 1, wherein the electrical voltage of horizontal production milling machines in the steel sector is precisely measured by the Voltage Sensor, which is integrated with EDMEC_HPMMTMote, this data is crucial for tracking energy usage and guaranteeing operating efficiency.
7. The device as claimed in claim 1, wherein real-time monitoring and analysis are made easier by the ESP8266 WiFi's integration with EDMEC_HPMMRMote, which provides internet connectivity and permits remote access to energy consumption data from horizontal production milling machines used in the steel industry.
8. The device as claimed in claim 1, wherein by providing on-site display of energy consumption data from horizontal production milling machines used in the steel industry, the TFT Display is connected with EDMEC_HPMMRMote, improving operator awareness and enabling quick feedback for optimization.
9. The device as claimed in claim 1, wherein the EDMEC_HPMMTMote and EDMEC_HPMMRMote Power Supply plugs guarantee the continuous functioning of the monitoring equipment by supplying dependable energy to provide data gathering, transfer, and display features for horizontal production milling machines in the steel sector.

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