SX1278 EQUIPPED DEVICE FOR ENERGY CONSUMPTION MONITORING FOR OPTIMIZING CONTROL AND OPERATIONAL FLEXIBILITY OF ROLLING MILL MACHINE

Abstract

A sx1278 equipped device for energy consumption monitoring for optimizing control and operational flexibility of rolling mill machine comprises SXECT_RMOMote (10) which is outfitted with an Atmega2560 Board (10G), an SX1278 RF Module (10A), a current sensor (10E), a voltage sensor (10D), an actuator (10F), an indicator (10B), and a power supply (10C) is used for real-time monitoring of energy consumption within rolling mill machines, providing essential data for analysis and optimization to enable thorough analysis and remote monitoring of rolling mill operations for effective energy management, the SXECR_RMOMote, which is outfitted with an Atmega2560 Board, an SX1278 RF Module, an ESP01 Wifi Module, an HMI Display, and a Power Supply, is utilized to enable wireless transmission of real-time energy consumption data to a cloud-based platform.

Specification

Description:FIELD OF THE INVENTION
This invention relates to sx1278 equipped device for energy consumption monitoring for optimizing control and operational flexibility of rolling mill machine.
BACKGROUND OF THE INVENTION
This innovative development provides a comprehensive method to improve rolling mill energy efficiency. It accomplishes this by fusing data analysis, remote control, and real-time monitoring features together smoothly. The system uses state-of-the-art sensors to record important electrical data and monitors energy consumption levels while the machine is operating.
The problem of effective energy consumption monitoring and optimization within rolling mill operations is addressed by this creative method. Traditional energy management techniques in industrial settings often lack real-time visibility and control, which leads to subpar resource use, increased costs, and negative environmental effects.
JPH07214111A: Both the groove-bottom part and edge part of each grooved roll 1 of the stands are converting cut into the intermediate roll for relevant stand and the stand of the preceding stage and that roll is used for these stands. Consequently, the roll is converting cut about twice into the intermediate roll until the roll is converting cut into the dimensions of the grooved roll for these stands, usable for these stands and the number of rolling pass of each roll until the roll is converting cut into the dimensions of the grooved roll for the preceding stand is remarkably increased and the roll consumption unit is improved. Furthermore, the effect on the seamless tube of a product by using the roll which is converting cut into the intermediate roll for these stands is not a problem especially in all the dimension of outside diameter, degree of ellipse and ellipticity.
RESEARCH GAP: An external device equipped with SX1278 Wireless technology with cloud integration for energy consumption monitoring of Rolling Mill Machine is the novelty of the system.
CN204866850U: The utility model provides an adopt rolling this sheet metal of hairization roller simultaneously that a rolling mill that is used for rolling metal and produces sheet metal is yield strength heat and that have the reduction at the sheet metal. Defect on the hairization roller can be used to improve the sheet metal in rolling a plurality of stages to can be favorable to the subsequent rolling stage.
RESEARCH GAP: An external device equipped with SX1278 Wireless technology with cloud integration for energy consumption monitoring of Rolling Mill Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
Utilizing cutting-edge hardware, wireless communication technologies, and cloud-based analytics, this novel approach embodies a comprehensive strategy for energy management in rolling mill operations. Its goals are to optimize energy consumption, increase operational flexibility, and support sustainable manufacturing practices. It makes use of two different devices, the SXECT_RMOMote and SXECR_RMOMote, each of which has a separate purpose. The SXECT_RMOMote is responsible for gathering important information about the rolling mill machine's energy consumption. This gadget is outfitted with an SX1278 RF Module, an Atmega2560 Board, and a number of sensors, including voltage and current sensors, to enable it to continuously gather data on energy consumption levels in real time. These sensors provide accurate readings of energy consumption during machine operation by continuously monitoring electrical characteristics. The SX1278 RF Module is then used to wirelessly transfer the gathered data to a centralized data processing unit.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Utilizing cutting-edge hardware, wireless communication technologies, and cloud-based analytics, this novel approach embodies a comprehensive strategy for energy management in rolling mill operations. Its goals are to optimize energy consumption, increase operational flexibility, and support sustainable manufacturing practices. It makes use of two different devices, the SXECT_RMOMote and SXECR_RMOMote, each of which has a separate purpose. The SXECT_RMOMote is responsible for gathering important information about the rolling mill machine's energy consumption. This gadget is outfitted with an SX1278 RF Module, an Atmega2560 Board, and a number of sensors, including voltage and current sensors, to enable it to continuously gather data on energy consumption levels in real time. These sensors provide accurate readings of energy consumption during machine operation by continuously monitoring electrical characteristics. The SX1278 RF Module is then used to wirelessly transfer the gathered data to a centralized data processing unit.
On the other hand, the SXECR_RMOMote facilitates data transmission and processing, which enhances the monitoring process. Through the use of comparable hardware, such as the SX1278 RF Module and Atmega2560 Board, this device uses the ESP01 Wifi Module to add an additional layer of connectivity. It can communicate with an innovation-specific dedicated cloud server easily by connecting to the internet. Once the data streams reach the cloud server, pre-programmed algorithms process them to produce deep insights. Among the many uses for cloud-based data analysis are trend analysis, anomaly detection, and real-time monitoring. In order to help operators identify possible areas for optimization, trending charts are developed to depict past trends of energy consumption. Operators are able to make informed decisions on the spot thanks to real-time data feeds, which provide up-to-date information on energy usage. The system also has algorithms that can identify significant abnormalities or departures from standard operating conditions and send out notifications that require quick action.
Additionally, the innovation offers control and data visualization interfaces that are easy to use. By providing local operators with immediate access to critical metrics and alarms, the HMI Display built into the SXECR_RMOMote improves situational awareness on the shop floor. In addition, the web dashboard that can be accessed online offers a thorough rundown of metrics related to energy use along with analytical resources. Operators can use this dashboard to remotely monitor and control any site with internet connectivity by securely logging onto their accounts.
BEST METHOD OF WORKING
With its integration of sensors and wireless communication capabilities, the SXECT_RMOMote which is outfitted with an Atmega2560 Board, an SX1278 RF Module, a current sensor, a voltage sensor, an actuator, an indicator, and a power supply is used for real-time monitoring of energy consumption within rolling mill machines, providing essential data for analysis and optimization.
To enable thorough analysis and remote monitoring of rolling mill operations for effective energy management, the SXECR_RMOMote, which is outfitted with an Atmega2560 Board, an SX1278 RF Module, an ESP01 Wifi Module, an HMI Display, and a Power Supply, is utilized to enable wireless transmission of real-time energy consumption data to a cloud-based platform.
The two motes' integrated SX1278 RF Module facilitates wireless connection between devices, enabling the smooth transfer of energy consumption data for rolling mill operations' real-time monitoring and analysis.
The SXECT_RMOMote is connected to the Current and Voltage sensors, which are used to precisely monitor the energy consumption levels of rolling mill machines. These sensors provide vital information for analysis and optimization of operating efficiency.
The SXECR_RMOMote's integrated ESP01 WiFi Module is used to offer internet connectivity, allowing real-time energy consumption data to be seamlessly transmitted to a cloud-based platform for in-depth analysis and remote monitoring in rolling mill operations.
To improve situational awareness and expedite on-site decision-making in rolling mill operations, the HMI Display interfaced to SXECR_RMOMote gives local operators instant access to critical energy usage information and alarms.
ADVANTAGES OF THE INVENTION
1. The SXECT_RMOMote is essential for tracking energy usage in rolling mill machinery in real time. It collects essential data for analysis and optimization by combining wireless communication capabilities with sensors.
2. Wireless transfer of real-time energy consumption data to a cloud-based platform is made easier with the SXECR_RMOMote. This feature makes it possible to analyze rolling mill operations in-depth and to monitor them remotely, which helps with effective energy management.
3. Smooth wireless communication between devices is made possible by the SX1278 RF Module. This makes it easier for energy usage data to be transmitted and enables real-time monitoring and analysis of rolling mill operations.
4. In order to accurately track the energy consumption levels of rolling mill machines, both the voltage and current sensors are crucial components. They offer vital information required for operational efficiency analysis and optimization.
5. The ESP01 Wifi Module is utilized to create internet access, which facilitates the easy transfer of real-time energy usage data to a cloud-based platform. This configuration makes remote monitoring and thorough analysis of rolling mill operations possible.
, Claims:1. A sx1278 equipped device for energy consumption monitoring for optimizing control and operational flexibility of rolling mill machine comprises SXECT_RMOMote (10) which is outfitted with an Atmega2560 Board (10G), an SX1278 RF Module (10A), a current sensor (10E), a voltage sensor (10D), an actuator (10F), an indicator (10B), and a power supply (10C) is used for real-time monitoring of energy consumption within rolling mill machines, providing essential data for analysis and optimization.
2. The device as claimed in claim 1, wherein to enable thorough analysis and remote monitoring of rolling mill operations for effective energy management, the SXECR_RMOMote, which is outfitted with an Atmega2560 Board, an SX1278 RF Module, an ESP01 Wifi Module, an HMI Display, and a Power Supply, is utilized to enable wireless transmission of real-time energy consumption data to a cloud-based platform.
3. The device as claimed in claim 1, wherein the two motes' integrated SX1278 RF Module facilitates wireless connection between devices, enabling the smooth transfer of energy consumption data for rolling mill operations' real-time monitoring and analysis.
4. The device as claimed in claim 1, wherein the SXECT_RMOMote is connected to the Current and Voltage sensors, which are used to precisely monitor the energy consumption levels of rolling mill machines, these sensors provide vital information for analysis and optimization of operating efficiency.
5. The device as claimed in claim 1, wherein the SXECR_RMOMote's integrated ESP01 WiFi Module is used to offer internet connectivity, allowing real-time energy consumption data to be seamlessly transmitted to a cloud-based platform for in-depth analysis and remote monitoring in rolling mill operations.
6. The device as claimed in claim 1, wherein to improve situational awareness and expedite on-site decision-making in rolling mill operations, the HMI Display interfaced to SXECR_RMOMote gives local operators instant access to critical energy usage information and alarms.

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