SX1272 RF-ENABLED HANDHELD REMOTE CONTROL INNOVATION OF HYDRAULIC RAM EXTRUSION FOR DIE MAKING INDUSTRY

Abstract

Sx1272 rf-enabled handheld remote control system of hydraulic ram extrusion for die making industry comprises THRCI_HRENode (100), which is outfitted with an ESP32 Board (105), SX1272 RF Module (104), Actuator Module (101), LED Indicator (102), and Power Supply (103) the RHRCI_HRENode is utilized to extend control capabilities to remote operators via GSM communication and facilitate on-site adjustments through an intuitive interface, it also gives access to a web dashboard for comprehensive monitoring and control of precision pressure and speed in die-making processes, the RHRCI_HRENode is equipped with an ESP32 Board, SX1272 RF Module, GSM Modem, HMI Display, Custom Keypad, and Power Supply.

Specification

Description:FIELD OF THE INVENTION
This invention relates to sx1272 rf-enabled handheld remote control innovation of hydraulic ram extrusion for die making industry.
BACKGROUND OF THE INVENTION
This innovative technology serves as a comprehensive remedy to raise control and accuracy in hydraulic ram extrusion operations in the die-making sector. Through the use of an intuitive bespoke keypad, the portable remote control device enables operators to monitor exact pressure and speed and make local adjustments, all while maintaining real-time responsiveness. Furthermore, the control unit at the hydraulic ram extrusion system has a user-friendly interface that makes on-site maintenance easier. It may also be controlled remotely via GSM connection.
The precision control and management of hydraulic ram extrusion processes is currently posing a challenge to the die-making industry. Operators' ability to make real-time modifications is hampered by the current systems' lack of comprehensive solutions that smoothly integrate local and remote control capabilities. The extrusion operations' overall accuracy, reactivity, and efficiency are directly impacted by this limitation.
US9901965B2: A double action extrusion press has: a main crosshead provided freely movable with the application of pressure in an axial direction by a main cylinder and having a pressing system disposed on the tip thereof; and a piercer cylinder built into the main cylinder and provided within the main ram, allowing a mandrel to slide within the pressing system and the main crosshead. The double action extrusion press complements the extrusion force by force equivalent to a mandrel pull force acting on a mandrel stop rod by affixing the piercer cylinder in contact to a piercer crosshead that is joined with the mandrel stop rod and applying hydraulic force to the rod side of the piercer cylinder.
RESEARCH GAP: The wireless control of Hydraulic Ram Extrusion using SX1272 RF and Cloud integration is the novelty of the system.
WO2014188741A1: A double action extrusion press has: a main crosshead provided freely movable with the application of pressure in an axial direction by a main cylinder and having a pressing system disposed on the tip thereof; and a piercer cylinder built into the main cylinder and provided within the main ram, allowing a mandrel to slide within the pressing system and the main crosshead. The double action extrusion press complements the extrusion force by force equivalent to a mandrel pull force acting on a mandrel stop rod by affixing the piercer cylinder in contact to a piercer crosshead that is joined with the mandrel stop rod and applying hydraulic force to the rod side of the piercer cylinder.
RESEARCH GAP: The wireless control of Hydraulic Ram Extrusion using SX1272 RF and Cloud integration is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This creative approach creates a flexible system for managing and keeping an eye on hydraulic ram extrusion operations in the die-making sector by symbiotically combining RF technology, GSM communication, and IoT-based cloud connectivity. This innovation-which consists of THRCI_HRENode and RHRCI_HRENode-aims to optimize precision pressure and speed control in hydraulic ram extrusion for the die-making industry. With components such as ESP32 Board, SX1272 RF Module, Actuator Module, LED Indicator, and Power Supply, THRCI_HRENode serves as the handheld remote control unit. However, RHRCI_HRENode, which is located at the hydraulic ram extrusion system, is equipped with a Power Supply, HMI Display, Custom Keypad, GSM Modem, ESP32 Board, and SX1272 RF Module. Reliable communication between the two nodes is established via the SX1272 RF Module, allowing for smooth remote control functions.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This creative approach creates a flexible system for managing and keeping an eye on hydraulic ram extrusion operations in the die-making sector by symbiotically combining RF technology, GSM communication, and IoT-based cloud connectivity. This innovation-which consists of THRCI_HRENode and RHRCI_HRENode-aims to optimize precision pressure and speed control in hydraulic ram extrusion for the die-making industry. With components such as ESP32 Board, SX1272 RF Module, Actuator Module, LED Indicator, and Power Supply, THRCI_HRENode serves as the handheld remote control unit. However, RHRCI_HRENode, which is located at the hydraulic ram extrusion system, is equipped with a Power Supply, HMI Display, Custom Keypad, GSM Modem, ESP32 Board, and SX1272 RF Module. Reliable communication between the two nodes is established via the SX1272 RF Module, allowing for smooth remote control functions.

Operators within THRCI_HRENode have local control over Precision Pressure and Speed using the Custom Keypad. The LED Indicator simultaneously gives visual feedback on the status of the system. For all-encompassing control, RHRCI_HRENode, which is situated at the hydraulic ram extrusion system, has extra functions. Remote system administration is made possible by the GSM modem's ability to communicate over RF distances. The HMI Display and Custom Keypad provide people with an easy-to-use interface for on-site control, enabling them to monitor the process and modify parameters with efficiency. This innovation uses cloud computing based on the Internet of Things to expand its capabilities. Precision Pressure and Speed can be controlled and monitored remotely by authorized users via a personalized online dashboard.Real-time feedback is made possible by this connection, which improves the hydraulic ram extrusion process' overall flexibility and efficiency.
BEST METHOD OF WORKING
Using an easy-to-use custom keypad and visual cues from an LED indicator, local operators can make real-time adjustments to precision pressure and speed in hydraulic ram extrusion processes thanks to the THRCI_HRENode, which is outfitted with an ESP32 Board, SX1272 RF Module, Actuator Module, LED Indicator, and Power Supply.
The RHRCI_HRENode is utilized to extend control capabilities to remote operators via GSM communication and facilitate on-site adjustments through an intuitive interface. It also gives access to a web dashboard for comprehensive monitoring and control of precision pressure and speed in die-making processes. The RHRCI_HRENode is equipped with an ESP32 Board, SX1272 RF Module, GSM Modem, HMI Display, Custom Keypad, and Power Supply.
The ESP32 Board, which is integrated into both of the motes, serves as a central processing unit for the innovative precision pressure and speed control in hydraulic ram extrusion processes in the die-making sector. This board facilitates smooth communication, control, and connectivity features.
An additional feature of both motes is the SX1272 RF Module, which serves as a vital link for remote control capabilities by enabling dependable wireless communication between THRCI_HRENode and RHRCI_HRENode. This allows for effective precision pressure and speed management in hydraulic ram extrusion processes for the die-making industry.
The THRCI_HRENode's integrated Actuator Module is used to convert control signals into tangible modifications, allowing the die-making industry to precisely and responsively regulate its hydraulic ram extrusion processes.
The RHRCI_HRENode's integrated GSM modem is used to enable extended communication capabilities. This adds to the innovation's adaptability in the die-making industry by enabling remote operators to control and monitor precise pressure and speed in hydraulic ram extrusion processes through GSM connectivity.
The HMI Display, which is interfaced with the RHRCI_HRENode, serves as an intuitive visual interface for on-site control, giving operators in the die-making industry a platform to monitor and modify parameters and precisely regulate pressure and speed during hydraulic ram extrusion processes.
To ensure ease of control and responsiveness in the die-making business, local operators can input commands for precise pressure and speed adjustments in hydraulic ram extrusion processes using the Custom Keypad, which is attached in both the THRCI_HRENode and RHRCI_HRENode.
ADVANTAGES OF THE INVENTION
1. The THRCI_HRENode, a portable remote control device in this novel system, enables local operators to precisely modify pressure and speed in hydraulic ram extrusion processes in real time. This is made possible by an LED indicator that provides visual feedback and an easy-to-use configurable keypad.
2. The RHRCI_HRENode, which serves as the control unit for the hydraulic ram extrusion system, has an intuitive interface that makes on-site modifications easier. Through the use of GSM connectivity, it gives remote operators access to a web dashboard that allows for thorough monitoring and control of precise pressure and speed during the die-making process.
3. The SX1272 RF Module, which provides dependable wireless connection between THRCI_HRENode and RHRCI_HRENode, is the essential component for remote control capabilities. For the die-making business, this guarantees effective control of precision pressure and speed in hydraulic ram extrusion processes.
4. The Actuator Module in THRCI_HRENode, which plays a crucial function, converts control commands into tangible modifications. This allows the die-making sector to precisely and quickly handle hydraulic ram extrusion processes.
5. The GSM Modem, which is included into the RHRCI_HRENode, improves communication capabilities. With GSM connectivity, remote operators may control and monitor precise pressure and speed in hydraulic ram extrusion processes. This characteristic enhances the innovation's adaptability in the die-making sector.
6. Both the THRCI_HRENode and the RHRCI_HRENode have a Custom Keypad that enables local operators to enter commands for exact pressure and speed adjustments during hydraulic ram extrusion processes. In the die-making sector, this guarantees responsiveness and controllability.
, Claims:1. A Sx1272 rf-enabled handheld remote-control system of hydraulic ram extrusion for die making industry comprises THRCI_HRENode (100), which is outfitted with an ESP32 Board (105), SX1272 RF Module (104), Actuator Module (101), LED Indicator (102), and Power Supply (103).
2. The system as claimed in claim 1, wherein the RHRCI_HRENode is utilized to extend control capabilities to remote operators via GSM communication and facilitate on-site adjustments through an intuitive interface, it also gives access to a web dashboard for comprehensive monitoring and control of precision pressure and speed in die-making processes, the RHRCI_HRENode is equipped with an ESP32 Board, SX1272 RF Module, GSM Modem, HMI Display, Custom Keypad, and Power Supply.
3. The system as claimed in claim 1, wherein the ESP32 Board, which is integrated into both of the motes, serves as a central processing unit for the innovative precision pressure and speed control in hydraulic ram extrusion processes in the die-making sector, this board facilitates smooth communication, control, and connectivity features.
4. The system as claimed in claim 1, wherein an additional feature of both motes is the SX1272 RF Module, which serves as a vital link for remote control capabilities by enabling dependable wireless communication between THRCI_HRENode and RHRCI_HRENode, this allows for effective precision pressure and speed management in hydraulic ram extrusion processes for the die-making industry.
5. The system as claimed in claim 1, wherein the THRCI_HRENode's integrated Actuator Module is used to convert control signals into tangible modifications, allowing the die-making industry to precisely and responsively regulate its hydraulic ram extrusion processes.
6. The system as claimed in claim 1, wherein the RHRCI_HRENode's integrated GSM modem is used to enable extended communication capabilities; and this adds to the innovation's adaptability in the die-making industry by enabling remote operators to control and monitor precise pressure and speed in hydraulic ram extrusion processes through GSM connectivity.
7. The system as claimed in claim 1, wherein the HMI Display, which is interfaced with the RHRCI_HRENode, serves as an intuitive visual interface for on-site control, giving operators in the die-making industry a platform to monitor and modify parameters and precisely regulate pressure and speed during hydraulic ram extrusion processes.
8. The system as claimed in claim 1, wherein to ensure ease of control and responsiveness in the die-making business, local operators can input commands for precise pressure and speed adjustments in hydraulic ram extrusion processes using the Custom Keypad, which is attached in both the THRCI_HRENode and RHRCI_HRENode

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