SX1272 RF BASED ADD-ON DEVICE FOR HEALTH MONITORING OF VERTICAL LATHE MACHINES IN STEEL MANUFACTURING PLANTS

Abstract

A sx1272 rf based add-on device for health monitoring of vertical lathe machines in steel manufacturing plants comprises SxRFAOTHMNode (20), which is outfitted with an ATmega8 SMD Board (27), an SX1272 RF Module with Base Patch (21), vibration (25), temperature (24), pressure (23), humidity (26), and power supply (22), this allows for comprehensive health monitoring for effective health monitoring of vertical lathe machines in steel manufacturing plants, the SxRFAOCHMNode, which is equipped with an ATmega8 SMD Board, an SX1272 RF Module with Base Patch, a GSM Modem, a 40*4 LCD Display, and a Power Supply, is used as a communication medium, it also facilitates the transmission of sensor data to the cloud server and gives on-site operators real-time information.

Specification

Description:FIELD OF THE INVENTION
This invention relates to sx1272 rf based add-on device for health monitoring of vertical lathe machines in steel manufacturing plants.
BACKGROUND OF THE INVENTION
This cutting-edge health monitoring system for vertical lathe machines in steel mills offers a creative way to boost maintenance procedures and operational effectiveness. In order to do this, the system integrates a network of carefully positioned sensors on the machines, making it possible to gather vital information on vibration, temperature, pressure, and humidity. Using cloud computing and the Internet of Things, the collected data is subsequently sent to a specialized cloud server. The server analyzes the data using Artificial Intelligence and Machine Learning algorithms, providing real-time insights, accurate time and date reporting, AI-driven recommendations, and urgent notifications in the event of possible difficulties.
This invention attempts to solve the issue of the necessity of a thorough health monitoring system for vertical lathe machines in steel factories. Real-time data analysis, remote accessibility, and new sensor technologies are frequently not integrated with existing monitoring solutions. As a result, there are difficulties in identifying any problems in a timely manner, ineffective maintenance procedures, and a deficiency of thorough information regarding the functionality and state of these vital machines.
CN106256468A: The invention discloses a kind of duplex head milling machine. It includes base, pedestal, workbench, crossbeam, column, two milling heads and two drive mechanisms, described pedestal is placed in the center of base and is slidably connected with base, described workbench is arranged on pedestal, described crossbeam is placed in the top of pedestal and is arranged on pedestal by column, described drive mechanism is placed on base and is slidably connected with base, two of which drive mechanism is respectively placed in the right and left of pedestal and symmetrical, and described milling head is arranged on drive mechanism. The invention has the beneficial effects as follows: can rotational workpieces automatically, realized the purpose of two-sided processing by the design of two milling heads simultaneously, simple in construction, easy to operate, effectively reduce the labor intensity of operator, improve the work efficiency of planer-type milling machine, being conducive to the maintenance in later stage, service life is long, and security performance is high, the precision simultaneously processing workpiece is high, it is possible to realize the function that automatic chip-removal reclaims with scrap.
RESEARCH GAP: A SX1272 RF Equipped Add-On Device for Health Monitoring of Vertical Lathe Machine is the novelty of the system.
US7062999B2: The object of the invention is to provide an inverted vertical lathe comprising a device for replacing collets automatically, and having a detector for detecting that the collet has been gripped correctly. A chuck mounted on a headstock grips a collet in a replaceable manner via a tapered bore provided to the end thereof. A collet end face eccentricity detector comprises a detecting member (sensor) fixed to the end of an arm. The detecting member detects the eccentricity of the end face of the collet in a contactless manner. A variation pattern of the eccentricity occurring when each collet is gripped correctly by the chuck on the main spindle is detected in advance, and this pattern is compared with the variation pattern of the eccentricity detected by the present detection, and thus, whether or not the collet has been gripped correctly is detected.
RESEARCH GAP: A SX1272 RF Equipped Add-On Device for Health Monitoring of Vertical Lathe Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The SxRFAOTHMNode and SxRFAOCHMNode, two specialized sensor nodes with different functions each, are used in the innovation's health monitoring system for vertical lathe machines in steel manufacturing facilities. An ATmega8 SMD Board, an SX1272 RF Module with Base Patch, and a variety of sensors, including vibration, temperature, pressure, and humidity sensors, are all included in the SxRFAOTHMNode. These sensors are positioned thoughtfully on the vertical lathe apparatus to gather vital information about its functionality and overall health. The SX1272 RF Module is then used to send the gathered data to a cloud server created especially for this breakthrough. Conversely, the SxRFAOCHMNode is furnished with a 404 LCD Display, a GSM Modem, an SX1272 RF Module with Base Patch, and an ATmega8 SMD Board. This node's functions include data collection and giving shop floor operators access to real-time information. Data transmission to the cloud server is made possible via the GSM modem, and vital information can be displayed instantly locally on the 404 LCD display.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The SxRFAOTHMNode and SxRFAOCHMNode, two specialized sensor nodes with different functions each, are used in the innovation's health monitoring system for vertical lathe machines in steel manufacturing facilities. An ATmega8 SMD Board, an SX1272 RF Module with Base Patch, and a variety of sensors, including vibration, temperature, pressure, and humidity sensors, are all included in the SxRFAOTHMNode. These sensors are positioned thoughtfully on the vertical lathe apparatus to gather vital information about its functionality and overall health. The SX1272 RF Module is then used to send the gathered data to a cloud server created especially for this breakthrough. Conversely, the SxRFAOCHMNode is furnished with a 404 LCD Display, a GSM Modem, an SX1272 RF Module with Base Patch, and an ATmega8 SMD Board. This node's functions include data collection and giving shop floor operators access to real-time information. Data transmission to the cloud server is made possible via the GSM modem, and vital information can be displayed instantly locally on the 404 LCD display.
The sent data from both sensor nodes is received by the cloud server, which is built using cloud and IoT technologies. After that, it uses pre-programmed AI and machine learning algorithms to thoroughly examine the data. The results of this research include time and date logging, AI-based recommendations, and important notifications in the event that anomalies or possible problems with the health of the vertical lathe machine are found. Operators receive the results via a variety of channels. On the SxRFAOCHMNode, a 40*4 LCD Display shows current information as it happens on the spot. Operators may simultaneously keep an eye on the vertical lathe machine's health and performance remotely thanks to a customized online dashboard that they can access through user accounts. Additionally, operators receive email alerts to make sure they are informed of important concerns in a timely manner.
BEST METHOD OF WORKING
Real-time data collection from vertical lathe machines in steel manufacturing plants is made possible by the SxRFAOTHMNode, which is outfitted with an ATmega8 SMD Board, an SX1272 RF Module with Base Patch, vibration, temperature, pressure, humidity, and power supply. This allows for comprehensive health monitoring.
For effective health monitoring of vertical lathe machines in steel manufacturing plants, the SxRFAOCHMNode, which is equipped with an ATmega8 SMD Board, an SX1272 RF Module with Base Patch, a GSM Modem, a 40*4 LCD Display, and a Power Supply, is used as a communication medium. It also facilitates the transmission of sensor data to the cloud server and gives on-site operators real-time information.
The ATmega8 SMD Board, which is integrated into both motes, serves as the primary microcontroller. It gives the SxRFAOTHMNode and SxRFAOCHMNode the processing power they require, enabling data collection, communication, and control functions for thorough vertical lathe machine health monitoring in steel manufacturing facilities.
Both of the motes also include the SX1272 RF Module with Base Patch, which is used to enable reliable wireless communication between the cloud server and the sensor nodes (SxRFAOTHMNode and SxRFAOCHMNode). This allows the smooth transmission of vital health data from vertical lathe machines in steel manufacturing plants for real-time monitoring and analysis.
Through the use of cutting-edge sensor nodes, the vibration, temperature, pressure, and humidity sensors all of which are connected to the SxRFAOTHMNode-combine to support the thorough health monitoring of vertical lathe machines in steel manufacturing facilities. These sensors provide vital data points for real-time analysis, anomaly detection, and proactive maintenance.
The integrated GSM modem in SxRFAOCHMNode is used to improve the health monitoring system for vertical lathe machines in steel manufacturing plants by enabling timely alerts and information for on-site operators and facilitating the transmission of sensor data to the cloud server.
The 40*4 LCD Display, which is interfaced to the SxRFAOCHMNode, is used to give on-site operators insights and real-time information about the performance and health of vertical lathe machines. This helps to facilitate efficient monitoring and prompt action in the steel manufacturing facilities.
ADVANTAGES OF THE INVENTION
1. The SxRFAOTHMNode, which functions as a sensor node with vibration, temperature, pressure, and humidity sensors, is essential to this innovation. This setup makes it possible to collect data in real-time from vertical lathe machines in steel factories, which helps with overall health monitoring.
2. A key component of this innovation is the SxRFAOCHMNode, which functions as a communication node and has a 40*4 LCD display and a GSM modem. This feature makes it easier for sensor data to be transferred to the cloud server and gives operators on the ground access to real-time data, which improves the efficacy of vertical lathe machine health monitoring in steel production facilities.
3. A key element of this innovation is the SX1272 RF Module with Base Patch, which allows stable wireless connection between the cloud server and the sensor nodes (SxRFAOTHMNode and SxRFAOCHMNode). This feature makes sure that vital health data from vertical lathe machines in steel mills is transmitted smoothly for real-time monitoring and analysis.
4. The temperature, pressure, vibration, and humidity sensors work together to provide a thorough health monitoring system for vertical lathe machines in steel mills. Through the creative sensor nodes, they supply vital data points for real-time analysis, anomaly detection, and preventive maintenance.
5. In this invention, the GSM Modem plays a crucial role in communication within the SxRFAOCHMNode, enabling the transfer of sensor data to the cloud server. It improves the health monitoring system for vertical lathe machines in steel manufacturing facilities by enabling prompt alarms and information for on-site operators.
6. The 40*4 LCD Display serves as a vital interface in the SxRFAOCHMNode, providing operators on the job site with up-to-date data and insights into the functionality and health of vertical lathe machines. This feature helps steel production facilities monitor and respond quickly and effectively.
, Claims:1. A SX1272 RF based add-on device for health monitoring of vertical lathe machines in steel manufacturing plants comprises SxRFAOTHMNode (20), which is outfitted with an ATmega8 SMD Board (27), an SX1272 RF Module with Base Patch (21), vibration (25), temperature (24), pressure (23), humidity (26), and power supply (22), this allows for comprehensive health monitoring.
2. The device as claimed in claim 1, wherein for effective health monitoring of vertical lathe machines in steel manufacturing plants, the SxRFAOCHMNode, which is equipped with an ATmega8 SMD Board, an SX1272 RF Module with Base Patch, a GSM Modem, a 40*4 LCD Display, and a Power Supply, is used as a communication medium, it also facilitates the transmission of sensor data to the cloud server and gives on-site operators real-time information.
3. The device as claimed in claim 1, wherein the ATmega8 SMD Board, which is integrated into both motes, serves as the primary microcontroller, it gives the SxRFAOTHMNode and SxRFAOCHMNode the processing power they require, enabling data collection, communication, and control functions for thorough vertical lathe machine health monitoring in steel manufacturing facilities.
4. The device as claimed in claim 1, wherein both of the motes also include the SX1272 RF Module with Base Patch, which is used to enable reliable wireless communication between the cloud server and the sensor nodes (SxRFAOTHMNode and SxRFAOCHMNode, this allows the smooth transmission of vital health data from vertical lathe machines in steel manufacturing plants for real-time monitoring and analysis.
5. The device as claimed in claim 1, wherein through the use of cutting-edge sensor nodes, the vibration, temperature, pressure, and humidity sensors all of which are connected to the SxRFAOTHMNode combine to support the thorough health monitoring of vertical lathe machines in steel manufacturing facilities, these sensors provide vital data points for real-time analysis, anomaly detection, and proactive maintenance.
6. The device as claimed in claim 1, wherein the integrated GSM modem in SxRFAOCHMNode is used to improve the health monitoring system for vertical lathe machines in steel manufacturing plants by enabling timely alerts and information for on-site operators and facilitating the transmission of sensor data to the cloud server.
7. The device as claimed in claim 1, wherein the 40*4 LCD Display, which is interfaced to the SxRFAOCHMNode, is used to give on-site operators insights and real-time information about the performance and health of vertical lathe machines, this helps to facilitate efficient monitoring and prompt action in the steel manufacturing facilities.

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