SX1272 EQUIPPED EXTERNAL DEVICE TO MONITOR THE HEALTH OF BAG SEALING MACHINES WITHIN RETAIL BAGS MANUFACTURING INDUSTRY

Abstract

An SX1272 equipped external device to monitor the health of Bag Sealing Machines within Retail Bags Manufacturing Industry comprises TI MSP432 IC Board, SX1272 Module, DHT Sensor, Vibration Sensor, Accelerometer, Pressure Sensor, RTC Module, SD Card, and Power Supply; whereinit allows for advanced monitoring of bag sealing machines, predictive maintenance, and remote-control capabilities to enhance overall operational efficiency in the retail bags manufacturing industry.Real-time monitoring and data collection, predictive maintenance, and smooth remote control of bag sealing machines are all made possible by the SXED_BSMRMote, which is outfitted with TI MSP432 IC Board, SX1272 Module, NuttyFiWiFi Board, HMI Display, and Power Supply. These features help to maximize operational efficiency in the retail bag manufacturing sector.The TI MSP432 IC Board, is integrated into both nodes, is utilized to supply the embedded processing power required to facilitate smooth integration and communication between diverse sensors; and this enables real-time data analysis and decision-making for the Retail Bags Manufacturing Industry to operate as efficiently as possible.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an SX1272 equipped external device to monitor the health of Bag Sealing Machines within Retail Bags Manufacturing Industry.
BACKGROUND OF THE INVENTION
The reliability and efficiency of bag sealing machines are currently posing problems for the retail bag manufacturing sector. Unexpected malfunctions, mechanical issues, or poor quality during the sealing process all contribute significantly to downtime, which has a negative impact on production schedules and overall operational effectiveness. Traditional maintenance methods often rely on preset time intervals, which leads to less than ideal resource use and increased downtime. The potential of flaws such as partially sealed or misaligned seals jeopardizing the integrity of the manufactured bags is why quality control is still a problem.
US8069637B2 - A system for sealing thermoplastic film includes one or more bag sealing units, each comprising a lower vacuum platen and a vacuum chamber cover adapted for sealing engagement on the platen to form a vacuum chamber. A sealing bar assembly includes a sealing bar designed for constant heated operation and a pair of cooling plates which function as heat sinks. The sealing bar assembly is pneumatically reciprocated between a raised, disengaged position and a lowered position with the sealing bar engaging the neck of a bag for hermetically sealing same. The cooling plates clamp the bag neck against a sealing support assembly. A method of sealing a thermoplastic film bag includes the steps of placing a packaging object in a thermoplastic bag and placing the bag on a cradle with the bag neck extending over a bag support assembly. A. vacuum chamber cover is placed on the platen and evacuated to form a vacuum chamber. A sealing bar assembly melds the thermoplastic to form a sealed area across the bag neck. A cutoff knife blade severs the end of the bag beyond a sealed area, which extends across its neck.
Research Gap: A Wireless Solution with SX1272 RF and IoT for Bag Sealing Machines is the novelty of the system.
CA2528780C - A system for sealing thermoplastic film includes one or more bag sealing units, each comprising a lower vacuum platen and a vacuum chamber cover adapted for sealing engagement on the platen to form a vacuum chamber. A sealing bar assembly includes a sealing bar designed for constant heated operation and a pair of cooling plates which function as heat sinks. The sealing bar assembly is pneumatically reciprocated between a raised, disengaged position and a lowered position with the sealing bar engaging the neck of a bag for hermetically sealing same. The cooling plates clamp the bag neck against a sealing support assembly. A method of sealing a thermoplastic film bag includes the steps of placing a packaging object in a thermoplastic bag and placing the bag on a cradle with the bag neck extending over a bag support assembly. A. vacuum chamber cover is placed on the platen and evacuated to form a vacuum chamber. A sealing bar assembly melds the thermoplastic to form a sealed area across the bag neck. A cutoff knife blade severs the end of the bag beyond a sealed area, which extends across its neck.
Research Gap: A Wireless Solution with SX1272 RF and IoT for Bag Sealing Machines is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative technology integrates cutting-edge monitoring and maintenance technologies into the bag sealing process in a seamless manner, revolutionizing the retail bag manufacturing industry. The system ensures real-time tracking of critical machine parameters by utilizing temperature monitors, vibration sensors, and IoT-connected devices. Furthermore, by spotting seal flaws, machine vision system integration improves quality control and guarantees the production of flawless bags. Condition-based maintenance improves maintenance plans depending on the machines' present state of health through the use of predictive algorithms and data analytics. This strategy leads to increased operational effectiveness and longer equipment life.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This innovation is the implementation of an all-inclusive maintenance and monitoring system for bag sealing machines in the retail bag manufacturing sector. The system incorporates cutting-edge technologies to guarantee these equipment run smoothly, reducing downtime and enhancing overall operational effectiveness. One of the most important aspects of this breakthrough is vibration analysis. On essential parts of the bag sealing machines, vibration sensors are placed in strategic locations to detect anomalies or unusual vibrations when the machine is in use. The data gathered from these sensors is evaluated in real-time by predictive maintenance software, which makes it possible to identify any mechanical problems like wear or misalignment early on. By using a predictive method, proactive maintenance scheduling may be scheduled, averting unplanned malfunctions and minimizing disruptions to production.
One further crucial part of the system is temperature monitoring. The temperature of vital machine components is monitored by sensors, which helps detect overheating problems that could cause early wear or damage. By enabling operators to swiftly implement corrective measures in response to temperature fluctuations, real-time monitoring guarantees that bag sealing machines function within ideal temperature ranges. The idea uses IoT sensors and connection to improve monitoring capabilities. By providing real-time data on a range of machine parameters, these sensors create a centralized system that gathers and evaluates all relevant data. Maintenance staff may evaluate the health and performance of the machine from a central place thanks to this connectivity, which also permits remote monitoring and control. The ability to make adjustments and diagnoses remotely without being physically present streamlines maintenance procedures.
BEST METHOD OF WORKING
1. The SXED_BSMTMote is used to provide a wireless sensor solution that enables real-time data collection and transmission. It is equipped with TI MSP432 IC Board, SX1272 Module, DHT Sensor, Vibration Sensor, Accelerometer, Pressure Sensor, RTC Module, SD Card, and Power Supply. This allows for advanced monitoring of bag sealing machines, predictive maintenance, and remote control capabilities to enhance overall operational efficiency in the retail bags manufacturing industry.
2. Real-time monitoring and data collection, predictive maintenance, and smooth remote control of bag sealing machines are all made possible by the SXED_BSMRMote, which is outfitted with TI MSP432 IC Board, SX1272 Module, NuttyFiWiFi Board, HMI Display, and Power Supply. These features help to maximize operational efficiency in the retail bag manufacturing sector.
3. The TI MSP432 IC Board, which is integrated into both nodes, is utilized to supply the embedded processing power required to facilitate smooth integration and communication between diverse sensors. This enables real-time data analysis and decision-making for the Retail Bags Manufacturing Industry to operate as efficiently as possible.
4. The SX1272 Module, which is also a part of both nodes, is utilized to facilitate dependable and long-range wireless communication. This ensures that the bag sealing machines and the centralized monitoring system are seamlessly connected for the transmission of real-time data, which enhances the overall productivity of the retail bag manufacturing industry.
5. The SXED_BSMTMote has both a vibration and DHT sensor. The vibration sensor senses changes in the machine's temperature and humidity, while the accelerometer keeps an eye on movement and alignment, the pressure sensor makes sure that the sealing conditions are ideal, and all of these sensors work together to provide real-time health monitoring and predictive maintenance for improved operational efficiency in the retail bag manufacturing sector.
6. In order to enable thorough data logging for performance analysis, maintenance records, and traceability in the retail bag manufacturing industry, the RTC module is used to ensure accurate timestamping of data, and the SD card facilitates secure storage. Both are connected to SXED_BSMTMote.
7. In the retail bag manufacturing industry, the HMI Display interfaced on SXED_BSMTMote is used to provide operators with a user-friendly interface, as well as real-time insights into machine health, performance metrics, and diagnostic information. This allows for efficient monitoring and control of bag sealing processes.
8. The Power Supply, which plugs into both nodes, is utilized to guarantee a steady and dependable energy source for the entire system, enabling the bag sealing machines, sensors, and monitoring devices in the retail bags manufacturing industry to operate continuously and unhindered.
ADVANTAGES OF THE INVENTION
1. A key component of this innovation is the SXED_BSMTMote, which provides a wireless sensor solution that permits real-time data transmission and gathering. This feature makes it possible to do predictive maintenance, remote control, and advanced monitoring of bag sealing machines, all of which improve overall operational efficiency in the retail bag manufacturing sector.
2. The SXED_BSMRMote, an innovative wireless sensor device that enables real-time monitoring and data collecting, plays a crucial role in this breakthrough. It is essential for enabling predictive maintenance and helps to operate bag sealing machines remotely with ease, which maximizes operational efficiency in the retail bag manufacturing sector.
3. This innovation would not be possible without the inclusion of the SX1272 Module, which allows for dependable and long-range wireless communication. The capacity to ensure smooth connectivity between bag sealing machines and the centralized monitoring system for real-time data transfer boosts the retail bags manufacturing industry's overall operational efficiency.
4. A number of sensors work together to support real-time health monitoring and predictive maintenance. These sensors include the DHT sensor for environmental data, the vibration sensor for irregularity detection, the accelerometer for movement and alignment monitoring, and the pressure sensor for ideal sealing conditions. The Retail Bag Manufacturing Industry's operating efficiency is improved by this integration.
5. The HMI Display serves as an intuitive user interface that gives operators access to performance measurements, diagnostic data, and real-time insights into the health of the machine. This improves overall operational efficiency by making it easier to monitor and control bag sealing procedures in the retail bag manufacturing industry.
, C , Claims:1. An SX1272 equipped external device to monitor the health of Bag Sealing Machines within Retail Bags Manufacturing Industry comprises of the SXED_BSMTMote (10) used to provide a wireless sensor solution that enables real-time data collection and transmission, it is equipped with TI MSP432 IC Board (100), SX1272 Module (20), DHT Sensor (90), Vibration Sensor (80), Accelerometer (70), Pressure Sensor (60), RTC Module (30), SD Card (40), and Power Supply 50), this allows for advanced monitoring of bag sealing machines, predictive maintenance, and remote control capabilities to enhance overall operational efficiency in the retail bags manufacturing industry; and Real-time monitoring and data collection, predictive maintenance, and smooth remote control of bag sealing machines are all made possible by the SXED_BSMRMote (500), which is outfitted with TI MSP432 IC Board (550), SX1272 Module (540), NuttyFi WiFi Board (510), HMI Display (530), and Power Supply (520), these features help to maximize operational efficiency in the retail bag manufacturing sector.
2. The device as claimed in Claim 1, wherein Real-time monitoring and data collection, predictive maintenance, and smooth remote control of bag sealing machines are all made possible by the SXED_BSMRMote, which is outfitted with TI MSP432 IC Board, SX1272 Module, NuttyFiWiFi Board, HMI Display, and Power Supply, these features help to maximize operational efficiency in the retail bag manufacturing sector.
3. The device as claimed in Claim 1, wherein said TI MSP432 IC Board, is integrated into both nodes, is utilized to supply the embedded processing power required to facilitate smooth integration and communication between diverse sensors; and this enables real-time data analysis and decision-making for the Retail Bags Manufacturing Industry to operate as efficiently as possible.
4. The device as claimed in Claim 1, wherein the SX1272 Module, which is also a part of both nodes, is utilized to facilitate dependable and long-range wireless communication. This ensures that the bag sealing machines and the centralized monitoring system are seamlessly connected for the transmission of real-time data, which enhances the overall productivity of the retail bag manufacturing industry.
5. The device as claimed in Claim 1, wherein the SXED_BSMTMote has both a vibration and DHT sensor; and the vibration sensor senses changes in the machine's temperature and humidity, while the accelerometer keeps an eye on movement and alignment, the pressure sensor makes sure that the sealing conditions are ideal, and all of these sensors work together to provide real-time health monitoring and predictive maintenance for improved operational efficiency in the retail bag manufacturing sector.
6. The device as claimed in Claim 1, wherein in order to enable thorough data logging for performance analysis, maintenance records, and traceability in the retail bag manufacturing industry, the RTC module is used to ensure accurate time stamping of data, and the SD card facilitates secure storage, both are connected to SXED_BSMTMote.
7. The device as claimed in Claim 1, wherein in the retail bag manufacturing industry, the HMI Display interfaced on SXED_BSMTMote is used to provide operators with a user-friendly interface, as well as real-time insights into machine health, performance metrics, and diagnostic information; and this allows for efficient monitoring and control of bag sealing processes.
8. The device as claimed in Claim 1, wherein the Power Supply, which plugs into both nodes, is utilized to guarantee a steady and dependable energy source for the entire system, enabling the bag sealing machines, sensors, and monitoring devices in the retail bags manufacturing industry to operate continuously and unhindered.

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