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Solar-Powered Sieve Shaker Machine for Enhanced Material Characterization.

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Solar-Powered Sieve Shaker Machine for Enhanced Material Characterization.

ORDINARY APPLICATION

Published

date

Filed on 9 November 2024

Abstract

This invention describes a solar-powered sieve shaker machine that enhances material characterization across industrial sectors. Integrating photovoltaic (PV) panels, it harnesses solar energy to reduce reliance on electric power, contributing to environmental sustainability. Equipped with high-efficiency solar panels and a battery storage unit, it ensures continuous operation under diverse climatic conditions. An energy management system optimizes power flow, reducing operational costs and carbon footprint. Customizable shaking intensity and duration enhance flexibility, while real-time data display and IoT capabilities enable remote control and monitoring. Adaptive Power Management ensures efficient energy use, while automated particle size analysis streamlines processes. Environmental sensors optimise performance, and a scalable design accommodates various operational scales. Combining renewable energy sources, advanced technology, and sustainable practices, this invention represents a significant advancement in material characterization, offering a sustainable, efficient, and economically viable solution to industry challenges.

Patent Information

Application ID202421086589
Invention FieldMECHANICAL ENGINEERING
Date of Application09/11/2024
Publication Number49/2024

Inventors

NameAddressCountryNationality
Anant KumarAssistant Professor, Shri Shankaracharya Institute of Professional Management & Technology, Raipur - 492001IndiaIndia
Sarika GhamforiaAssistant Professor, Columbia Institute of Engineering & Technology, Bhurkoni, Village-Tekari, Near Vidhan Sabha, Raipur - 493111IndiaIndia
Barkha SoniAssistant Professor, Columbia Institute of Engineering & Technology, Bhurkoni, Village-Tekari, Near Vidhan Sabha, Raipur - 493111IndiaIndia
Dr. Tarun Kumar RajakAssistant Professor & Head, Shri Shankaracharya Institute of Professional Management & Technology, Raipur- 492001IndiaIndia
K Divya KotechaAssistant Professor, RSR Rungta College of Engineering and Technology, Kohka, Kurud Road, Bhilai, Durg Chhattisgarh, India. - 490024IndiaIndia
Anita ChaturvediAssistant Professor, RSR Rungta College of Engineering and Technology, Kohka, Kurud Road, Bhilai, Durg Chhattisgarh, India. - 490024IndiaIndia
Ashutosh PandeyKalinga University, Raipur, Chhattisgarh - 492001IndiaIndia

Applicants

NameAddressCountryNationality
Shri Shankaracharya Institute LLPShri Shankaracharya Institute of Professional Management and Technology, P.O, India Old Dhamtari Road, Sejabahar, Mujgahan, Chhattisgarh 492015IndiaIndia

Specification

Description:[0035] While the present invention is described herein by example, using various embodiments and illustrative drawings, those skilled in the art will recognise invention is neither intended to be limited that to the embodiment of drawing or drawings described nor designed to represent the scale of the various components. Further, some features that may form a part of the invention may need to be illustrated with specific figures for ease of illustration. Such om and glass from the road using a vacuum suction mechanism and a magnetic mechanism attached to the machine at the bottom end. The metal that form disclosed. Still, on the contrary, the invention covers all modification/s, equivalents, and alternatives falling within the spirit and scope of the present invention as defined by the appended claims. The headings are used for organizational purposes only and are not meant to limit the description's size or the claims. As used throughout this specification, the worn "may" be used in a permissive sense (That is, meaning having the potential) rather than the mandatory sense (That is, meaning, must).
[0036] Further, the words "an" or "a" mean "at least one" and the word "plurality" means one or more unless otherwise mentioned. Furthermore, the terminology and phraseology used herein is solely used for descriptive purposes and should not be construed as limiting in scope. Language such as "including," "comprising," "having," "containing," or "involving," and variations thereof, is intended to be broad and encompass the subject matter listed thereafter, equivalents and any additional subject matter not recited, and is not supposed to exclude any other additives, components, integers or steps. Likewise, the term "comprising" is considered synonymous with the terms "including" or "containing" for applicable legal purposes. Any discussion of documents acts, materials, devices, articles and the like are included in the specification solely to provide a context for the present invention.
[0037] In this disclosure, whenever an element or a group of elements is preceded with the transitional phrase "comprising", it is also understood that it contemplates the same component or group of elements with transitional phrases "consisting essentially of, "consisting", "selected from the group comprising", "including", or "is" preceding the recitation of the element or group of elements and vice versa.
[0038] Before explaining at least one embodiment of the invention in detail, it is to be understood that the present invention is not limited in its application to the details outlined in the following description or exemplified by the examples. The invention is capable of other embodiments or of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for description and should not be regarded as limiting.
[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention belongs. Besides, the descriptions, materials, methods, and examples are illustrative only and not intended to be limiting. Methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention.
[0040] The present invention discloses the Solar-Powered Sieve Shaker Machine, a groundbreaking innovation in the field of particle size analysis equipment, catering to diverse industrial sectors such as construction, pharmaceuticals, and food processing.
[0041] This apparatus integrates cutting-edge technology with sustainable practices to address critical challenges associated with traditional sieve shakers.
[0042] The machine harnesses the power of solar energy through the integration of high-efficiency photovoltaic (PV) panels. By capturing sunlight and converting it into electrical energy, the solar panels significantly reduce the machine's dependency on conventional electric power sources. This not only lowers operational costs but also contributes to environmental sustainability by minimizing carbon emissions and reducing the overall ecological footprint of particle size analysis processes.
[0043] The prominent feature is the integrated photovoltaic (PV) panel array, strategically positioned to capture maximum sunlight for energy conversion. These panels, with their streamlined appearance, convey the machine's commitment to sustainability while also serving as a visible reminder of its innovative energy source.
[0044] At the heart of the sieve shaker is the control panel, intuitively designed for user convenience and functionality. With its crisp display and responsive interface, operators can easily adjust shaking intensity, duration, and other parameters to suit specific requirements. The control panel also provides real-time feedback on energy consumption and solar power generation, empowering users with valuable insights into the machine's performance and efficiency.
[0045] During installation, several key components come into play to ensure seamless operation. The PV panel array is mounted atop the sieve shaker, facing southward or towards the direction of optimal sunlight exposure. This positioning maximizes solar energy absorption throughout the day, enhancing the machine's energy yield. Beneath the surface, a sophisticated battery storage unit is installed, capable of storing excess energy generated by the PV panels for use during periods of low sunlight or high demand. This ensures uninterrupted operation and reliability, regardless of external conditions.
[0046] Additionally, the energy management system is integrated into the machine's infrastructure, regulating power flow between the PV panels, battery storage unit, and sieve shaker mechanism. This ensures efficient energy utilization while minimizing waste, prolonging battery life and reducing operational costs. The installation process involves configuring this system to optimize performance based on the specific needs and environmental conditions of the site.
[0047] The Solar-Powered Sieve Shaker comprises several intricately designed components working harmoniously to deliver efficient and sustainable particle size analysis. The high-efficiency photovoltaic (PV) panels are at the core of the device, strategically positioned to capture sunlight and convert it into electrical energy. These panels are meticulously arranged in an array to maximize surface area exposure, ensuring optimal energy generation throughout the day. The generated electricity is then directed to power the various mechanisms of the sieve shaker, reducing reliance on traditional power sources and minimizing environmental impact.
[0048] The battery storage unit is adjacent to the PV panels, a crucial component that stores excess energy for use during periods of low sunlight or high demand. This battery unit is equipped with advanced technology to store and discharge energy as needed efficiently, ensuring continuous operation of the sieve shaker regardless of external conditions. The device's energy management system carefully manages the interaction between the PV panels and the battery storage unit, which optimizes power flow to maximize efficiency and prolong battery life. Excess energy generated from solar or wind power is stored in a built-in battery, enabling continuous operation even during cloudy or windless periods. This feature ensures the machine can run in any condition, including at night or in poor weather.
[0049] The design allows for the easy addition of more solar panels or battery capacity, catering to various operational needs, and ensuring the machine is scalable for different sizes of industrial applications.
[0050] Precision-engineered components work in tandem to achieve accurate and reliable particle size analysis within the sieve shaker mechanism.
[0051] The machine is capable of handling both wet and dry sieve analysis, allowing users to choose the mode depending on the material and analysis requirements. This versatility ensures that the machine can adapt to various industrial needs with ease.
[0052] The shaking platform, driven by an electric motor, applies controlled vibrations to the sample material sieves. These vibrations facilitate the separation of particles based on size, allowing for precise characterisation and analysis. The shaking intensity and duration can be customized through the device's control panel, providing users with flexibility to adapt the process to their specific requirements.
[0053] Within the sieve shaker mechanism, precision-engineered components meticulously orchestrate the process of particle size analysis. At the heart of this operation lies the shaking platform, a robust structure designed to apply controlled vibrations to the sample material's sieves. These vibrations are generated by an electric motor, calibrated to deliver precise and consistent shaking intensity. As the platform oscillates, particles within the sample are separated based on size, with smaller particles passing through the sieve mesh while larger particles are retained.
[0054] Further, the machine features advanced AI technology that automates the particle analysis process. AI algorithms provide accurate and faster particle size distribution analysis, minimizing the need for manual intervention and improving precision.
[0055] The shaking intensity and duration are key parameters that can be customized through the device's control panel. This offers users unparalleled flexibility to tailor the analysis process to their specific requirements. This level of control ensures optimal results across a wide range of sample types and characteristics, enhancing the accuracy and reliability of the analysis.
[0056] Meanwhile, the control panel serves as the nerve center of the device, providing users with a comprehensive interface to monitor and manage the particle size analysis process. In addition to adjusting shaking parameters, the control panel offers real-time insights into various operational metrics, including energy consumption, solar power generation, and battery status. This transparency empowers users to make informed decisions regarding the device's operation, optimising efficiency and productivity.
[0057] By integrating these functionalities into the control panel, the device offers a seamless user experience that prioritizes usability and performance. Users can effortlessly navigate through the interface to access critical information and adjust settings as needed, facilitating efficient operation and streamlined analysis workflows. Ultimately, this transparent and user-centric approach enhances the overall effectiveness of the particle size analysis process, positioning the Solar-Powered Sieve Shaker as a cutting-edge solution for sustainable and accurate material characterization.
[0058] The control panel serves as the central interface for users to interact with the device, offering a range of functionalities to monitor and control the particle size analysis process. In addition to adjusting shaking parameters, the control panel displays real-time data on energy consumption, solar power generation, and battery status, empowering users with valuable insights into the device's performance. This transparent approach to monitoring ensures optimal operation and allows for informed decision-making to maximize efficiency and productivity. It also includes IoT capabilities, allowing users to control and monitor the machine remotely via a smartphone app or web interface for added convenience.
[0059] For user convenience, the machine allows saving and selecting profiles for different materials, enabling quick setup for repeat tasks. This reduces setup time and increases efficiency for frequent users.
[0060] Integrating Internet of Things (IoT) capabilities further enhances the device's functionality, allowing for remote control and monitoring via smartphone app or web interface. This enables users to oversee operations from anywhere, providing flexibility and convenience while ensuring continuous data capture and analysis. Additionally, environmental sensors are incorporated into the device to monitor conditions such as temperature and humidity, adjusting operation as needed to maintain efficiency and prevent overheating.
[0061] When the Solar-Powered Sieve Shaker is set up, it begins its operation by harnessing solar energy through its integrated photovoltaic (PV) panel array. These panels absorb sunlight and convert it into electrical energy, which is then directed to power the various components of the sieve shaker. The excess energy generated is stored in the battery storage unit for use during periods of low sunlight or high demand. Once powered, the user interacts with the device through the control panel, which serves as the central interface for monitoring and controlling the particle size analysis process. The user inputs parameters such as shaking intensity and duration, customizing the analysis to suit the specific characteristics of the sample material.
[0062] In addition to solar power, the machine is equipped with a hybrid power option that harnesses both solar and wind energy. This ensures continuous operation even in less sunny conditions, increasing its reliability and reducing the need for traditional power sources.
[0063] Within the sieve shaker mechanism, precision-engineered components come into play to facilitate the analysis process. The shaking platform, driven by an electric motor, applies controlled vibrations to the sample material sieves. These vibrations cause the particles within the sample to separate based on size, with smaller particles passing through the sieve mesh and larger particles being retained.
[0064] Throughout this process, the control panel continuously monitors various operational metrics, including energy consumption, solar power generation, and battery status. This real-time feedback allows users to track the device's performance and make informed decisions to optimize efficiency and productivity.
[0065] Additionally, environmental sensors may be integrated into the device to monitor conditions such as temperature and humidity. These sensors ensure that the device operates optimally under varying environmental conditions, preventing overheating and maintaining efficiency.
[0066] As the analysis progresses, the device provides feedback on the progress of the process, indicating when the analysis is complete. Users can then retrieve the results and proceed with further analysis or data interpretation as needed.
[0067] Overall, the Solar-Powered Sieve Shaker operates seamlessly to provide accurate and reliable particle size analysis, leveraging solar energy to minimize environmental impact and enhance sustainability. Through its intuitive interface and precision-engineered components, it offers a user-centric approach to material characterization, empowering users with the tools they need to achieve optimal results in their industrial processes
[0068] Case Study: Detecting and Handling Large Chunks in Particle Size Analysis
[0069] In a bustling construction materials testing laboratory, a team of technicians is tasked with ensuring the quality and suitability of aggregates for an upcoming construction project. Among their arsenal of tools is the Solar-Powered Sieve Shaker, a cutting-edge device designed to streamline particle size analysis while minimizing environmental impact. As the technicians prepare to analyze a sample of aggregates using the sieve shaker, they meticulously set up the parameters to align with the characteristics of the material. With a few taps on the intuitive control panel, they initiate the analysis process, expecting a smooth and efficient operation.
However, as the sieve shaker begins its task of separating the sample material based on particle size, an unexpected challenge arises. The device's intelligent monitoring system detects the presence of unusually large chunks within the sample. These oversized particles not only threaten the accuracy of the particle size analysis but also pose a risk of damaging the delicate sieve mesh. In response to this anomaly, the Solar-Powered Sieve Shaker swiftly adjusts its shaking parameters in real-time. The shaking intensity is delicately reduced, and the duration may be extended to allow for a more gentle handling of the large chunks. Simultaneously, the control panel alerts the laboratory technicians to the presence of these oversized particles, prompting them to intervene and address the issue promptly.
[0070] With the guidance provided by the control panel, the technicians carefully inspect the sample and manually remove the oversized particles. This hands-on intervention ensures the integrity of the analysis process, safeguarding against inaccuracies and potential damage to the equipment.
[0071] Once the large chunks have been removed, the technicians resume the particle size analysis process with confidence. The Solar-Powered Sieve Shaker continues its operation, now with optimized shaking parameters that account for the unique characteristics of the sample material. In the end, the analysis is successfully completed, yielding accurate and reliable results that inform critical decisions for the construction project. The adaptive capabilities of the Solar-Powered Sieve Shaker have proven invaluable, demonstrating its ability to handle unexpected challenges with grace and precision.
[0072] This case study underscores the importance of versatility and adaptability in laboratory equipment, especially when conducting complex analyses like particle size characterization. By leveraging advanced technology and intelligent monitoring systems, the Solar Powered Sieve Shaker emerges as a dependable ally in pursuing quality assurance and excellence in construction materials testing.
[0073] Operationally, the Solar-Powered Sieve Shaker Machine offers unparalleled flexibility and control to users. An advanced control panel allows for customization of shaking intensity and duration, enabling users to tailor the particle size analysis process according to specific requirements. Real-time data on energy consumption and solar power generation are displayed on the control panel, providing users with valuable insights into the machine's operation and facilitating informed decision-making. Additionally, incorporating Internet of Things (IoT) capabilities enables remote control and monitoring via a smartphone app or web interface, offering enhanced convenience and operational flexibility.
[0074] The machine's adaptive power management system automatically adjusts operational parameters based on available solar power and battery levels, ensuring efficient energy utilization and extended operation times. This feature not only enhances energy efficiency but also contributes to the overall reliability and longevity of the machine. The proprietary software uses advanced techniques to automate particle size distribution analysis, resulting in accurate and rapid results. Environmental sensors are also integrated into the machine to adjust its operation and maintain efficiency under varying conditions, thereby optimizing performance and preventing overheating.
[0075] The Solar-Powered Sieve Shaker Machine is built using high-quality, durable materials that ensure longevity and reliability. Wherever possible, recyclable materials are utilized to minimize environmental impact and promote sustainability throughout the product lifecycle. The machine's scalable design allows for easy addition of solar panels or battery capacity, catering to different operational scales and enhancing its versatility across various industrial applications.
[0076] The machine is designed to be compact and portable, allowing it to be easily transported and set up anywhere, making it highly adaptable for field use or remote locations.
[0077] In conclusion, the Solar-Powered Sieve Shaker Machine represents a significant step towards achieving a more sustainable future in particle size analysis and industrial processes. By embracing renewable energy sources and incorporating eco-conscious design principles, this innovative invention sets a new standard for environmentally responsible practices in the field. Its adoption not only reduces the carbon footprint and operational costs but also promotes environmental conservation and energy efficiency on a global scale.
[0078] While there has been illustrated and described embodiments of the present invention, those of ordinary skill in the art, to be understood that various changes may be made to these embodiments without departing from the principles and spirit of the present invention, modifications, substitutions and modifications, the scope of the invention being indicated by the appended claims and their equivalents.
, Claims:1. A Solar-Powered Sieve Shaker apparatus for particle size analysis, comprising:
an integrated photovoltaic (PV) panel array mounted atop the sieve shaker, strategically positioned to capture maximum sunlight for powering the apparatus;
a battery storage unit mounted at the bottom of the PV panels for storing excess solar energy for continuous operation under varying conditions;
a control panel interface allowing users to adjust shaking parameters, monitor energy consumption, solar power generation, and battery status;
a warning system to alert users to anomalies detected during the analysis process;
an intelligent monitoring unit capable of detecting anomalies such as oversized particles within the sample material and adjusting shaking parameters accordingly;
environmental sensors to monitor conditions such as temperature and humidity, adjusting operation as needed to maintain efficiency and prevent overheating;
a power management system automatically adjusts operational parameters based on available solar power and battery;

wherein the apparatus includes a shaking platform driven by an electric motor to apply controlled vibrations to the sieves containing sample material, the vibrations facilitate the separation of particles, as the platform oscillates, particles within the sample are separated based on size, with smaller particles passing through the sieve mesh while larger particles are retained, and the apparatus employs AI algorithms which provide accurate and faster particle size distribution analysis, thereby, minimizing the need for manual intervention and improving precision.
2. The Solar-Powered Sieve Shaker apparatus as claimed in claim 1, wherein the shaking intensity and duration of the shaking platform is customized through the device's control panel, thus providing users with flexibility to adapt the process to their specific requirements.
3. The Solar-Powered Sieve Shaker apparatus as claimed in claim 1, wherein the integrated photovoltaic (PV) panel array comprises high-efficiency solar panels arranged in an array to maximize sunlight exposure.
4. The Solar-Powered Sieve Shaker apparatus as claimed in claim 1, wherein the control panel interface includes a display screen for remote control capabilities via smartphone app or web interface, thus ensures optimal results across a wide range of sample types and characteristics, enhancing the accuracy and reliability of the analysis.
5. The Solar-Powered Sieve Shaker apparatus as claimed in claim 1, wherein if the intelligent monitoring system detects the presence of unusually large chunks within the sample, the Solar-Powered Sieve Shaker swiftly adjusts its shaking parameters in real-time resulting in reduced shaking intensity and extended the duration to allow for a more gentle handling of the large chunks, concurrently, the control panel alerts the users to the presence of these oversized particles, prompting them to intervene and address the issue promptly.
6. The Solar-Powered Sieve Shaker apparatus as claimed in claim 1, wherein the shaking platform is adaptable to accommodate different sieve sizes and configurations.
7. The Solar-Powered Sieve Shaker apparatus as claimed in claim 1, wherein the shaking parameters are customizable to suit the specific characteristics of the sample material.
8. The Solar-Powered Sieve Shaker apparatus as claimed in claim 1, wherein the shaking platform is designed to minimize noise and vibration during operation.
9. The Solar-Powered Sieve Shaker apparatus as claimed in claim 1, wherein the apparatus is operable for both wet and dry sieve analysis, allowing the users to choose the mode depending on the material and analysis requirements.

Documents

NameDate
Abstract.jpg02/12/2024
202421086589-FORM-9 [15-11-2024(online)].pdf15/11/2024
202421086589-COMPLETE SPECIFICATION [09-11-2024(online)].pdf09/11/2024
202421086589-DRAWINGS [09-11-2024(online)].pdf09/11/2024
202421086589-EVIDENCE FOR REGISTRATION UNDER SSI [09-11-2024(online)].pdf09/11/2024
202421086589-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [09-11-2024(online)].pdf09/11/2024
202421086589-FIGURE OF ABSTRACT [09-11-2024(online)].pdf09/11/2024
202421086589-FORM 1 [09-11-2024(online)].pdf09/11/2024
202421086589-FORM FOR SMALL ENTITY [09-11-2024(online)].pdf09/11/2024

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