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SILICON DIAPHRAGRAM JACK

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SILICON DIAPHRAGRAM JACK

ORDINARY APPLICATION

Published

date

Filed on 7 November 2024

Abstract

The jack moves forward with the help of caster wheels. They can easily move around the surface. When the inflator is turned on, pressurized air enters the diaphragm and when it is turned off, it becomes air tight due to non-return valve, the diaphragm is deflated on command. Attached to a base plate, the diaphragm is firmly attached to the it for full filling the purpose of air contraption. L and T joints also provided for mounting the diaphragm and maintain structural integrity. Most efficient way to operate is quite laymen as the jack is just to be placed under the appliance then turning on the system so as to inflate the diaphragm to desired position then directly move the same. A silicon diaphragm jack with 2 inflators fixed on base frame. Wheels attached on bottom side of base frame to provide mobility and 360 degree rotational access. Handle fused on the front side of base frame for foreword -backward motion. Inflator are placed in fixture which helps to regulate the flow of pump in and pump out the pressurized compressed air. Hoses are attached to non-return valve from inflator. Non return valve helps to maintain pressure in diaphragm. Silicon diaphragm helps for up-lift and down-lift. T-Section and L-section beams help to maintain structure integrity.

Patent Information

Application ID202421085391
Invention FieldMECHANICAL ENGINEERING
Date of Application07/11/2024
Publication Number48/2024

Inventors

NameAddressCountryNationality
Manoj Narsing JagdaleDeparment of mechanical engg. Vishwakarma Institute of information technology,Kapil Nagar, Kondhwa(BK),Pune-48IndiaIndia
Amol DhumalVishwakarma Institute of Information Technology, Survey No. 3/4, Kondhwa (Budruk) Pune – 411048, Maharashtra (India)IndiaIndia
Naren KateVishwakarma Institute of Information Technology, Survey No. 3/4, Kondhwa (Budruk) Pune – 411048, Maharashtra (India)IndiaIndia
Atul KulkarniVISHWAKARMA INSTITUTE OF TECHNOLOGY VIT, Upper Indira Nagar, Bibwewadi, Pune, Maharashtra 411037IndiaIndia
Vijay MaratheVISHWAKARMA INSTITUTE OF TECHNOLOGY VIT, Upper Indira Nagar, Bibwewadi, Pune, Maharashtra 411037IndiaIndia
Jagtap Siddhant RajeshVishwakarma Institute of Information Technology, Survey No. 3/4, Kondhwa (Budruk) Pune – 411048, Maharashtra (India)IndiaIndia
natkar Anurag AbhimanyuVishwakarma Institute of Information Technology, Survey No. 3/4, Kondhwa (Budruk) Pune – 411048, Maharashtra (India)IndiaIndia
Athwani Girish ManojAISSMS College of Engineering, No. 1, Kennedy Road, Near RTO Office Sangamvadi, Shivajinagar, Pune, Maharashtra 411001IndiaIndia
Akole Rohan KishorAISSMS College of Engineering,No. 1, Kennedy Road, Near RTO Office Sangamvadi, Shivajinagar, Pune, Maharashtra 411001IndiaIndia

Applicants

NameAddressCountryNationality
Manoj Narsing JagdaleDeparment of mechanical engg. Vishwakarma Institute of information technology,Kapil Nagar, Kondhwa(BK),Pune-48IndiaIndia
Amol DhumalVishwakarma Institute of Information Technology, Survey No. 3/4, Kondhwa (Budruk) Pune – 411048, Maharashtra (India)IndiaIndia
Naren KateVishwakarma Institute of Information Technology, Survey No. 3/4, Kondhwa (Budruk) Pune – 411048, Maharashtra (India)IndiaIndia
Atul KulkarniVISHWAKARMA INSTITUTE OF TECHNOLOGY VIT, Upper Indira Nagar, Bibwewadi, Pune, Maharashtra 411037IndiaIndia
Vijay MaratheVISHWAKARMA INSTITUTE OF TECHNOLOGY VIT, Upper Indira Nagar, Bibwewadi, Pune, Maharashtra 411037IndiaIndia
Jagtap Siddhant RajeshVishwakarma Institute of Information Technology, Survey No. 3/4, Kondhwa (Budruk) Pune – 411048, Maharashtra (India)IndiaIndia
natkar Anurag AbhimanyuVishwakarma Institute of Information Technology, Survey No. 3/4, Kondhwa (Budruk) Pune – 411048, Maharashtra (India)IndiaIndia
Athwani Girish ManojAISSMS College of Engineering, No. 1, Kennedy Road, Near RTO Office Sangamvadi, Shivajinagar, Pune, Maharashtra 411001IndiaIndia
Akole Rohan KishorAISSMS College of Engineering,No. 1, Kennedy Road, Near RTO Office Sangamvadi, Shivajinagar, Pune, Maharashtra 411001IndiaIndia

Specification

Description:SILICON DIAPHRAGM JACK

FIELD OF INVENTION
The topic of discussion relates to mechanical engineering. This issue focuses on technology that is feasible to all, requires minimal labour and moves materials swiftly and efficiently in domestic appliances as well as in industries.

BACKGROUND OF THE INVENTION
A diaphragm is a thin, flexible membrane that can distort when pressure is applied. They are made up of silicon, which is incredibly strong, flexible, and durable while yet being lightweight. The basic idea behind a silicon diaphragm jack is to leverage the elastic properties of silicon diaphragms to sustain controlled pressure changes that can raise heavy objects. The main objective is to design a diaphragm that creates an upward force strong enough to raise heavy things like furniture, appliances, or almaris when pressure is applied (air, or mechanical force). at the time of lifting heavy loads, the tasks result in being time-consuming that can take up to three people to complete, moving heavy loads like cabinets and household appliances can result in failures like time delays and unnecessarily high wages for workers and high operating cost. The good solution to this issue in daily life is a silicon diaphragm jack.
Thin silicon can flex under pressure without breaking/ tearing.
Silicon is highly resistant to wear and can withstand repeated flexing cycles.
It is resistant to most chemicals, ensuring longevity in diverse environments.
Silicon can be engineered at micro-scales, allowing for precise control over the jack's operation. Due to this all properties of silicon it is more suitable material which is used for pneumatic jack.

SUMMARY OF THE INVENTION
The following essential features make this silicon diaphragm jack ideal for lifting and moving large household objects like almirahs and other appliances:

A silicon diaphragm is the lifting element that expands and contracts in response to the actuation of pressured air into the system. The bellows-style design enables the diaphragm to flex equally, dispersing the lifting power evenly over the weight.
The jack is appropriate for heavy objects like refrigerators, furniture, and other large household appliances because it can lift significant weights.
It is capable of reaching considerable lift heights while retaining stability, based on the bellows.
The device can be easily moved under high weights because to its wheeled construction. It can help move or re-position heavy furniture because it is a mobile jack.
It is easier to lift loads without damaging the objects when the lifting power is controlled by pressure modifications.It is made to lift and move large objects, especially light industrial equipment or household items like almirahs.

BREIF DESCRIPTION OF ACCOMPANYING DRAWINGS
The features, aspects, and advantages of the present subject matter will be better understood about the following description, accompanying drawings, and appended claims:

Fig 1. Bottom View:
Inflator (300 PSI pressure capacity) attached to each section on bottom side of base frame.
Caster Wheel mount on Each Corner of bottom of base.
Hose Attached to Non-Return Valve.
Base frame contain structural members (l and t angle) to provide stiffness and strength.

Fig 2. Front View:
Collapsible Silicon Diaphragm Attached on the base frame. Handlebar Attached to Front side of Base frame.
Fig 3. Side View:
Inflated Diaphragm Attach on Base.
Caster Wheel Mounted on Bottom side of Base Frame.

Fig 4. Top View:
Top lid of Inflated Silicon Diaphragm is made up of toughened silicon.
Handlebar attached To Base Frame.

Fig 5. Sectional View:
Non return valve attached on top side of base frame. Inflator fixture attached on L section of Base Frame. Inflated Silicon Diaphragm attach on Top side of Base Frame.

DETAILED DESCRIPTION

Working Principal:
The silicon diaphragm jack is specifically designed to reduce human efforts for lifting and shifting to move the lightweight industrial appliance and home appliances such as almirahs.

Working:

1. Place the Silicon Diaphragm jack at the bottom side of the appliance.
2. Then switch on the inflator. (Specific Vacancy provided for inflator in inflator fixture. Inflator will use surrounding air to work)
3. Inflator will inflate the silicon diaphragm.
4. As diaphragm is made from silicon; this helps to set more proper grip at the bottom side of appliance from where we have to lift. Silicon will set as per required shape even if there is uneven surface.
5. We can move around the whole uplifted setup as there is provision of caster wheels which helps for 3600 movement.
6. After setting up the appliance at desired place; just switch off the inflator to take compressed air back in surrounding and take out the silicon diaphragm jack from the appliance.
7. As non-return valve is provided in inflator which helps to maintain requirement of pressure.
8. Along with this, for ease of movement, a side bar is provided to handle the jack, known as handle bar.

Application:
For all light-weight industrial/ home appliances for local movement.
In particular, the subject matter relates to the equipment engineered to mobile the appliance in industry/ home very efficiently and fast, reducing human effort with easy operation.

, Claims:SILICON DIAPHRAGM JACK CLAIMS

We claim that
1. Handling the heavy work benches, machine beds and/or home appliances like almirahs which might have firm base but are tricky to move, it being a labour-intensive and time-consuming process and may harm the object in transport, that requires the cooperation of eight to ten people can be done seamlessly by the technology used here. There is a labour deficit when it comes to moving and lifting cargo. Also, improper ergonomics used in movement of these subjects can lead to harm to the human body. Occasionally, laborers employed for a job don't follow proper material handling protocols this leads to mishandling and disorientation of the object.

2. The inflator of silicon diaphragm makes it effortless for objects both industrial machine beds and home appliances almirahs bottom surface to grip. Reason for this is that it would adapt to the shape of object's bottom with the help of toughened silicon top/lid. Air Pressure diaphragm keeps the bottom surface of object unharmed as it is made up of toughened silicon.Since, it is collapsible, it hardly takes any space to store when not in use. The inflator generates pressure of 600 PSI Combine, which makes the diaphragm more firm. Since, Air pressure provides a normal force to whatever object is lifted, the object tends to be lighter for humans to move and with the help of caster wheels and control handlebar makes it movable in any point in space desired. Home appliances like almirah can easily be lifted and move around in any order, this would not leave any harm to either surface.

Documents

NameDate
202421085391-CLAIMS.pdf26/11/2024
Abstract 1.jpg26/11/2024
202421085391-COMPLETE SPECIFICATION [07-11-2024(online)].pdf07/11/2024
202421085391-DRAWINGS [07-11-2024(online)].pdf07/11/2024
202421085391-EDUCATIONAL INSTITUTION(S) [07-11-2024(online)].pdf07/11/2024
202421085391-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [07-11-2024(online)].pdf07/11/2024
202421085391-FIGURE OF ABSTRACT [07-11-2024(online)].pdf07/11/2024
202421085391-FORM 1 [07-11-2024(online)].pdf07/11/2024
202421085391-FORM FOR SMALL ENTITY(FORM-28) [07-11-2024(online)].pdf07/11/2024
202421085391-FORM-9 [07-11-2024(online)].pdf07/11/2024

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