RF-BASED STAIN LEVEL MONITORING AND ALERT SYSTEM FOR MOVING-BRIDGE MILLING MACHINE WITHIN AEROSPACE MANUFACTURING USING SX1278 RF

Abstract

An RF-Based Stain Level Monitoring and Alert System for Moving-Bridge Milling Machine within Aerospace Manufacturing Using SX1278 RF, comprises the RRFSLM_MBMNode, equipped with an ATmega8 MCU Board, SX1278 RF Module, Stain Gauge Sensor, Temperature Sensor, RTC Module, Buzzer, and Power Supply, which acts as a remote receiver to receive data transmitted by the TRFSLM_MBMNode. It supplies internet connectivity via an ESP01 WiFi Module, displaying real-time data on an HMI Display and facilitating seamless communication with the customized cloud server for extensive monitoring and alerting of moving-bridge milling machines used in aerospace manufacturing. Reliable wireless communication between the RRFSLM_MBMNode and the TRFSLM_MBMNode is achieved through the SX1278 RF Module, allowing real-time sensor data to be transmitted for centralized cloud-based analysis and monitoring.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a RF-Based Stain Level Monitoring and Alert System for Moving-Bridge Milling Machine within Aerospace Manufacturing Using SX1278 RF
BACKGROUND OF THE INVENTION
One of the biggest challenges facing the aerospace manufacturing industry is maintaining and monitoring the optimal performance of moving-bridge milling machines. Existing systems sometimes don't offer a complete solution for the real-time monitoring of critical factors like temperature and strain levels, which could lead to increased downtime and operational inefficiencies.
US10239131B2 - This patent describes a multi-spindle milling machine with a machine frame, workpiece clamping device, axis slide assembly for three-axis linear movement (X, Y, Z), and a spindle carrier with multiple tool-carrying spindles arranged on a rotatable turret. The spindles can be aligned in parallel to the turret axis, providing flexibility in multi-axis machining operations.
Research Gap: The novelty here is a wireless stain level monitoring solution utilizing SX1278 RF and IoT technology, specifically for use in moving-bridge milling machines in aerospace manufacturing.
CN103962602B - This invention discloses a CNC multi-shaft gantry drilling and milling machine tool with a gantry, lathe bed for X and Y directional movement, and a workpiece clamping device. The machine includes multiple drilling-milling apparatuses, each with two-stage power settings for vertical movement adjustment and driven by a common set of driving means, which enhances efficiency in high-volume milling operations.
Research Gap: The innovation here is the integration of wireless stain level monitoring using SX1278 RF and IoT, tailored for moving-bridge milling machines in the aerospace manufacturing industry.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This sophisticated system provides a complex solution for managing moving-bridge milling machines in the aerospace industry. Modern strain and temperature sensors are integrated into it, and real-time wireless communication capabilities enable seamless data transfer to a central cloud server. The cloud server uses Internet of Things (IoT) technology to monitor and analyze the machine's performance over time. It then provides important insights via an intuitive interface that is available from anywhere in the world. This creative method guarantees a version free of plagiarism while maintaining the essential elements of the original content.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
With this all-inclusive method, operators may keep an eye on moving-bridge milling machines used in aerospace manufacturing in real-time, react quickly to urgent warnings, and make well-informed decisions regarding the best possible machine performance and maintenance. The two primary nodes of the innovation are the RRFSLM_MBMNode, which functions as the remote receiver, and the TRFSLM_MBMNode, which is mounted on the moving-bridge milling machine used in aerospace manufacturing. The process is well-coordinated. Crucial data is gathered by the TRFSLM_MBMNode from a number of sensors that are built into the milling machine. These sensors include an RTC Module for precise timestamping, a Stain Gauge Sensor for measuring strain levels, and a Temperature Sensor for monitoring temperature conditions. A buzzer is also included for audible notifications, and electricity is provided to keep the node running.
Real-time data transfer to the RRFSLM_MBMNode is made possible by the TRFSLM_MBMNode's use of an SX1278 RF Module for wireless connection and an ATmega8 MCU Board for data processing. The data that was supplied encompasses strain levels, temperature, and timestamps, offering a comprehensive picture of the milling machine's current state of operation. An ATmega8 MCU Board, an SX1278 RF Module for data reception from the TRFSLM_MBMNode, an ESP01 WiFi Module for internet access, an HMI Display for local monitoring, and a Power Supply for mobility are all included in the RRFSLM_MBMNode's receiving end configuration. This node acts as the main hub for receiving data processing and forwarding it to the cloud server that has been specially created.
The customized cloud server stores, processes, and displays the milling machine data using IoT-based cloud technologies. It evaluates the machine's performance over time using pre-programmed algorithms, and it presents the results in an easy-to-use interface that is accessible via the milling machine's Touch Screen HMI Display as well as a web dashboard that operators may access remotely through their accounts. An alert mechanism is incorporated into the system to guarantee prompt reactions to major issues. Based on the analysis of sensor data, critical alerts are delivered to operators via email and shown on the touch screen HMI display.
BEST METHOD OF WORKING
1. To receive data transmitted by the TRFSLM_MBMNode, the RRFSLM_MBMNode, equipped with an ATmega8 MCU Board, SX1278 RF Module, Stain Gauge Sensor, Temperature sensor, RTC Module, Buzzer, and Power Supply, acts as a remote receiver. It does this by supplying internet connectivity via an ESP01 WiFi Module, displaying real-time data on an HMI Display, and facilitating seamless communication with the customized cloud server for extensive monitoring and alerting of moving-bridge milling machines used in aerospace manufacturing.
2. Reliable wireless communication between the RRFSLM_MBMNode and the TRFSLM_MBMNode on the aerospace manufacturing moving-bridge milling machine is made possible by the SX1278 RF Module, which is equipped with an ATmega8 MCU Board, an ESP01 WiFi Module, an HMI Display, and a Power Supply. This allows real-time sensor data to be transmitted for centralized cloud-based analysis and monitoring.
3. The Stain Gauge Sensor, which is connected to the TRFSLM_MBMNode, is utilized to supply vital real-time data on stain levels in moving-bridge milling machines used in aerospace manufacturing. This allows for accurate monitoring and analysis for preventative maintenance and optimal machine operation.
4. The ESP01 WiFi Module, which is built into the RRFSLM_MBMNode, is utilized to connect the node to the internet and to enable smooth communication with the customized cloud server. This allows for remote monitoring and alerting of moving-bridge milling machines used in aerospace manufacturing.
5. The HMI Display, which is interfaced with the RRFSLM_MBMNode, serves as a local user interface for the real-time visualization of vital data, guaranteeing effective moving-bridge milling machine monitoring in the aerospace manufacturing industry and prompt alert reaction.

ADVANTAGES OF THE INVENTION
1. An essential component of this novel system is the RRFSLM_MBMNode, which acts as a distant receiver for data sent by the TRFSLM_MBMNode. It connects to the internet via an ESP01 WiFi Module, shows information in real time on an HMI Display, and makes smooth contact with the customized cloud server possible. This guarantees moving-bridge milling machines used in aerospace manufacturing have complete monitoring and warning capabilities.
2. This progress is made possible in large part by the SX1278 RF Module, which allows stable wireless communication between the RRFSLM_MBMNode and the TRFSLM_MBMNode on the moving-bridge milling machine used in aerospace manufacturing.
3. The Stain Gauge Sensor plays a vital role in this creative configuration by giving vital real-time data on stain levels in moving-bridge milling machines used in aerospace manufacturing. Precise monitoring and analysis are made possible by this capabilities, which also supports preventative maintenance strategies and guarantees peak machine performance.
4. The HMI Display plays a key part in this innovation by providing a local user interface for the real-time viewing of important data on the RRFSLM_MBMNode. This function allows for prompt response to alerts and guarantees effective monitoring of moving-bridge milling machines used in aerospace manufacturing.

, Claims:1. An RF-Based Stain Level Monitoring and Alert System for Moving-Bridge Milling Machine within Aerospace Manufacturing Using SX1278 RF, comprises the RRFSLM_MBMNode, equipped with an ATmega8 MCU Board, SX1278 RF Module, Stain Gauge Sensor, Temperature Sensor, RTC Module, Buzzer, and Power Supply, which acts as a remote receiver to receive data transmitted by the TRFSLM_MBMNode, it supplies internet connectivity via an ESP01 WiFi Module, displaying real-time data on an HMI Display and facilitating seamless communication with the customized cloud server for extensive monitoring and alerting of moving-bridge milling machines used in aerospace manufacturing.
2. The system, as claimed in Claim 1, wherein reliable wireless communication between the RRFSLM_MBMNode and the TRFSLM_MBMNode on the aerospace manufacturing moving-bridge milling machine is made possible by the SX1278 RF Module, which is equipped with an ATmega8 MCU Board, an ESP01 WiFi Module, an HMI Display, and a Power Supply, allowing real-time sensor data to be transmitted for centralized cloud-based analysis and monitoring.
3. The system, as claimed in Claim 1, wherein the Stain Gauge Sensor connected to the TRFSLM_MBMNode is utilized to supply vital real-time data on stain levels in moving-bridge milling machines used in aerospace manufacturing, allowing for accurate monitoring and analysis for preventative maintenance and optimal machine operation.
4. The system, as claimed in Claim 1, wherein the ESP01 WiFi Module, built into the RRFSLM_MBMNode, connects the node to the internet and enables smooth communication with the customized cloud server, allowing for remote monitoring and alerting of moving-bridge milling machines used in aerospace manufacturing.
5. The system, as claimed in Claim 1, wherein the HMI Display interfaced with the RRFSLM_MBMNode serves as a local user interface for real-time visualization of vital data, guaranteeing effective moving-bridge milling machine monitoring in the aerospace manufacturing industry and prompt alert reaction.

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