OVERHEAT PROTECTION UNIT FOR ELECTROSTATIC SPINNING MACHINE IN MEDICAL FILTRATION INDUSTRY

Abstract

An overheat protection unit for electrostatic spinning machine in medical filtration industry comprises OHPTU_ESMote (10), with its integrated IoT-based system, ensures operational continuity, equipment integrity, and product quality in electrostatic spinning machines, it is equipped with a BeagleBone Processor Board (10G), MLX90614 Temperature sensor (10F), Actuator, RTC Module (10C), GSM Modem (10D), Touch HMI Display (10E), Led Indicator (10A), and Power Supply (10B), it provides automated real-time monitoring and protection against overheating in electrostatic spinning machines Here, the central processing unit is the BeagleBone Processor Board, which is integrated into OHPTU_ESMote, it coordinates data analysis and control algorithms to enable automated response mechanisms and real-time monitoring for identifying and averting overheating in electrostatic spinning machines used in the medical filtration sector.

Specification

Description:FIELD OF THE INVENTION
This invention relates to overheat protection unit for electrostatic spinning machine in medical filtration industry.
BACKGROUND OF THE INVENTION
This innovative solution offers real-time monitoring and prevents electrostatic spinning machinery from overheating, which is crucial support for the medical filtration industry. By continuously monitoring temperature changes inside the device, the system quickly detects overheating and initiates automated shutdown procedures to prevent further damage or malfunctions.
The OHPTU_ESMote invention addresses the problem of offering electrostatic spinning machines in the medical filtering industry efficient overheating protection. Traditional methods of temperature monitoring and intervention might not be adequate or might rely too much on human oversight, which would cause reactions to be slow and idle times to increase.
CN103409818B: The present invention relates to the multiple injector electrostatic spinning device that a kind of spinning environment is controlled, comprise spinning environment control unit, electrostatic spinning unit and spinning collector unit, spinning manifold top is provided with air current stabilization cover, bottom is provided with air draught and solvent recovery unit, constant temperature and humidity system is provided with in spinning manifold, spinning solution barrel, spinning solution trace propulsion plant, barrel fixed support and electrostatic generator are installed on spinning manifold top, in barrel, spinning solution enters solid type many shower nozzles spinnerets through conduit, spinnerets lowering or hoisting gear is connected with solid type many shower nozzles spinnerets through air current stabilization cover, spinnerets arranged beneath has continuous fibers felt receiving system and receiving plane horizontally moving device.The present invention improves existing electrospinning process, the spinning manifold adding sealing improves electrostatic spinning environment, solves the requirement to temperature humidity in spinning process, adopts the form of solid type many shower nozzles spinnerets simultaneously, greatly improve spinning efficiency, available should in suitability for industrialized production.
RESEARCH GAP: A Cloud based IoT Device for overheat monitoring of Electrostatic Spinning Machine within Medical Filtration Industry is the novelty of the system.
CN108035027B: The invention relates to a device and a method for preparing blended yarns in batches by using an electrostatic spinning nanofiber composite short fiber net, wherein the device comprises the following steps: a conveying belt is arranged on one side of the carding machine, an electrostatic spinning device is arranged on the conveying belt, a bell mouth fixing device is arranged on the other side of the conveying belt, a bell mouth is arranged on the bell mouth fixing device, and a can is arranged on the other side of the bell mouth fixing device; the method comprises the following steps: preparing functional spinning solution, preparing functional nano-fiber, preparing a nano-fiber/short fiber net composite layer, and preparing electrostatic spinning nano-fiber/short fiber blended yarn. The device provided by the invention is simple to process and feasible to operate, and the prepared nanofiber/short fiber blended yarn has better functionality and nanofiber distribution uniformity, so that the grade and additional value of the traditional textile are obviously improved, and the device has a good industrial application prospect.
RESEARCH GAP: A Cloud based IoT Device for overheat monitoring of Electrostatic Spinning Machine within Medical Filtration Industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
Modern sensor technology, sophisticated computing power, and smooth communication protocols are all combined in the OHPTU_ESMote invention to provide a reliable overheating prevention system for electrostatic spinning machines used in the medical filtering industry. At the heart of its functioning is a hardware component and cloud-based technology combination that allows the system to quickly identify and handle overheating situations. The electrostatic spinning machine's MLX90614 temperature sensor is placed in a strategic location to continuously monitor the machine's temperature and provide real-time data on variations in temperature. As the system's central processing unit, the BeagleBone Processor Board receives and processes temperature sensor data to determine the risk of overheating. The processor board, which is equipped with algorithms, uses these criteria to compare temperature data and discover anomalous temperature spikes or trends that could be signs of overheating.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Modern sensor technology, sophisticated computing power, and smooth communication protocols are all combined in the OHPTU_ESMote invention to provide a reliable overheating prevention system for electrostatic spinning machines used in the medical filtering industry. At the heart of its functioning is a hardware component and cloud-based technology combination that allows the system to quickly identify and handle overheating situations. The electrostatic spinning machine's MLX90614 temperature sensor is placed in a strategic location to continuously monitor the machine's temperature and provide real-time data on variations in temperature. As the system's central processing unit, the BeagleBone Processor Board receives and processes temperature sensor data to determine the risk of overheating. The processor board, which is equipped with algorithms, uses these criteria to compare temperature data and discover anomalous temperature spikes or trends that could be signs of overheating.
When a crucial temperature is detected that is higher than pre-established thresholds, the system triggers an automated reaction to reduce the possibility of damage or malfunction. In order to stop the overheating problem from getting worse and to protect the integrity of the electrostatic spinning machine, this response entails turning on the actuator. The system also has communication features made possible by the GSM modem. The technology ensures that timely action may be taken to handle the situation and reduce downtime in the case of an overheating occurrence and subsequent machine shutdown by sending email alerts to relevant authorities or designated individuals. In addition, the OHPTU_ESMote system has a Touch HMI Display and a customized web dashboard interface that give operators full access to live updates, trending charts, and crucial alarms related to the machine's temperature data. Through the online dashboard, operators may remotely access this data, allowing them to keep an eye on the machine's thermal performance and proactively avoid problems caused by overheating.
BEST METHOD OF WORKING
The OHPTU_ESMote, with its integrated IoT-based system, ensures operational continuity, equipment integrity, and product quality in electrostatic spinning machines. It is equipped with a BeagleBone Processor Board, MLX90614 Temperature sensor, Actuator, RTC Module, GSM Modem, Touch HMI Display, Led Indicator, and Power Supply. 1. It provides automated real-time monitoring and protection against overheating in electrostatic spinning machines.
Here, the central processing unit is the BeagleBone Processor Board, which is integrated into OHPTU_ESMote. It coordinates data analysis and control algorithms to enable automated response mechanisms and real-time monitoring for identifying and averting overheating in electrostatic spinning machines used in the medical filtration sector.
To prevent equipment damage in the medical filtration industry, the MLX90614 Temperature Sensor, which is integrated into OHPTU_ESMote, is used to provide accurate and continuous monitoring of the electrostatic spinning machine's temperature. This allows for the early detection of overheating events and the triggering of automated shutdown procedures.
To protect the electrostatic spinning machine and avert probable damage in the medical filtration sector, the actuator connected to the OHPTU_ESMote is used to start the shutdown sequence when the MLX90614 Temperature Sensor detects overheating.
In order to enable prompt intervention and reduce downtime in the medical filtering industry, the embedded GSM modem on OHPTU_ESMote is utilized to send email notifications to pertinent authorities upon detection of overheating occurrences.
To enable proactive management and remote monitoring of the electrostatic spinning machine in the medical filtering sector, the Touch HMI Display interfaced with OHPTU_ESMote gives operators real-time visibility into machine temperature data, critical alerts, and trend analysis.
ADVANTAGES OF THE INVENTION
1. By providing automated real-time monitoring and protection against overheating in electrostatic spinning machines, the OHPTU_ESMote revolutionizes the medical filtration industry. This uses its IoT-based system integration to guarantee high product standards, equipment dependability, and continuous operations.
2. The temperature of the electrostatic spinning machine is precisely and continuously monitored with the help of the MLX90614 Temperature Sensor. With the help of this early detection capacity, overheating situations can be quickly addressed, resulting in automated shutdown procedures that shield medical filter industry equipment from harm.
3. The Actuator is very important since it is the one that starts the shutdown sequence when the MLX90614 Temperature Sensor detects that the system is overheated. By taking preventive action, possible harm to the electrostatic spinning machine is avoided, and the medical filter industry's operational stability is guaranteed.
4. When overheating incidents are detected, email notifications to relevant authorities are sent, enabling instantaneous communication with the aid of the GSM modem. This quick communication allows for prompt action, which lowers downtime in the medical filtering sector.
5. With the Touch HMI Display, operators may view machine temperature information, important alerts, and trend analysis in real time. This function improves operational efficiency in the medical filtering industry by enabling proactive management and remote monitoring of the electrostatic spinning machine.
, Claims:1. An overheat protection unit for electrostatic spinning machine in medical filtration industry comprises OHPTU_ESMote (10), with its integrated IoT-based system, ensures operational continuity, equipment integrity, and product quality in electrostatic spinning machines, it is equipped with a BeagleBone Processor Board (10G), MLX90614 Temperature sensor (10F), Actuator, RTC Module (10C), GSM Modem (10D), Touch HMI Display (10E), Led Indicator (10A), and Power Supply (10B), it provides automated real-time monitoring and protection against overheating in electrostatic spinning machines.
2. The machine as claimed in claim 1, wherein Here, the central processing unit is the BeagleBone Processor Board, which is integrated into OHPTU_ESMote, it coordinates data analysis and control algorithms to enable automated response mechanisms and real-time monitoring for identifying and averting overheating in electrostatic spinning machines used in the medical filtration sector.
3. The machine as claimed in claim 1, wherein to prevent equipment damage in the medical filtration industry, the MLX90614 Temperature Sensor, which is integrated into OHPTU_ESMote, is used to provide accurate and continuous monitoring of the electrostatic spinning machine's temperature, this allows for the early detection of overheating events and the triggering of automated shutdown procedures.
4. The machine as claimed in claim 1, wherein to protect the electrostatic spinning machine and avert probable damage in the medical filtration sector, the actuator connected to the OHPTU_ESMote is used to start the shutdown sequence when the MLX90614 Temperature Sensor detects overheating.
5. The machine as claimed in claim 1, wherein order to enable prompt intervention and reduce downtime in the medical filtering industry, the embedded GSM modem on OHPTU_ESMote is utilized to send email notifications to pertinent authorities upon detection of overheating occurrences.
6. The machine as claimed in claim 1, wherein to enable proactive management and remote monitoring of the electrostatic spinning machine in the medical filtering sector, the Touch HMI Display interfaced with OHPTU_ESMote gives operators real-time visibility into machine temperature data, critical alerts, and trend analysis.

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