OPERATIONAL CONTROL OF VERTICAL CARTONING MACHINES IN INDUSTRIAL PACKAGING USING SX1278 WITH CLOUD INTEGRATION

Abstract

A system of Operational Control of Vertical Cartoning Machines in Industrial Packaging using SX1278 with Cloud Integration, comprises a specialized interface, on-site operators can effectively control the on and off functions of Vertical Cartoning Machines, improving operational control in industrial packaging. The OCVIPCMote (10) is equipped with a Raspberry Pi Processor Board (10D), SX1278 RF Module (10E), Actuator Module (10A), RTC Module (10B), Buzzer (10F), and Power Supply (10C); and the OCVIPRCMote (20), which has an integrated GSM modem and a Raspberry Pi processor board (20F), SX1278 RF module (20A), Display (20E), customized keypad (20D), and power supply (20C), is used to enable remote control and monitoring of vertical cartoning machines. This allows operators to oversee operations through an intuitive web dashboard interface, improving accessibility and flexibility in industrial packaging.The computational foundation for OCVIPCMote and OCVIPRCMote is provided by the Raspberry Pi Processor Board, which is integrated into both nodes. This allows for effective control and communication functionalities in the operational management of Vertical Cartoning Machines in Industrial Packaging.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Operational Control of Vertical Cartoning Machines in Industrial Packaging using SX1278 with Cloud Integration
BACKGROUND OF THE INVENTION
The problem with the traditional operational control limitations for vertical cartoning machines in industrial packaging is addressed by this creative solution. Conventional systems sometimes struggle to provide efficient remote management features, which hinders the flexibility and reactivity required in modern industrial settings. Real-time monitoring and management of activities presents challenges for operators, especially when physical presence is unfeasible. Furthermore, the optimization of operational operations is hampered by the absence of simplified interfaces and connectivity alternatives.
RU2501723C2 - System comprises the first and second conveyors for moving objects, forming the first and second streams, the first means for gripping one or more objects from the first conveyor and transferring them in a direction substantially transverse to the direction and placement of objects in the adjacent point on the second conveyor. Both the first and/or the second conveyors are continuously moving. At that the system additionally comprises the third conveyor for moving objects, forming the third stream, and the second means for gripping objects from the third conveyor and their movement between the second and the third conveyors. The method of packaging comprises movement of the objects on the first conveyor to form the first stream, gripping the objects from the first stream and transferring the gripped objects in a direction substantially transverse to the direction in which the flow moves. Then the objects are placed in the adjacent point on the second conveyor and moved to form the second stream, while at least one of these two streams is in continuous motion, and the objects are moved on the third conveyor to form the third stream, the objects are gripped from the third conveyor and transferred to the second conveyor.EFFECT: increased productivity, reduced size and diversification.13 cl, 42 dwg
Research Gap: A Solution equipped with nRF and Cloud integrated for Vertical Cartoning Machine in Industrial IoT compliances is the novelty of the system.
US3854270A - A machine for accepting a continuous stream of items for loading into cartons transfers such items individually to a rotating assembler wheel, which assembles the items into a plurality of groups each having a predetermined number of such items, and then deposits each of the groups into one of a plurality of holding compartments. Cartons are partially erected and then fed in a continuous stream from a magazine to a register wheel which accepts the cartons individually in a plurality of cartongripping sections and intermittently rotates the cartons through a carton-filling position, at which the cartons open downwardly, and a carton-ejecting position, at which the cartons are ejected onto a staging platform. The holding compartments are rotated on a horizontal turntable from a loading position, at which the items are received from the assembler wheel, to an unloading position, at which they are unloaded from the holding compartments into the cartons supported at the carton-filling position. The entire process is carried out automatically.
Research Gap: A Solution equipped with nRF and Cloud integrated for Vertical Cartoning Machine in Industrial IoT compliances is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This state-of-the-art system, which enables both on-site and remote control, revolutionizes the supervision and operation of Vertical Cartoning Machines in Industrial Packaging. Through a dedicated interface, authorized people and operators may easily switch between the on and off operations, guaranteeing a precise and efficient control process. The integration of wireless communication technology facilitates instantaneous data interchange, while the inclusion of a mobile network link expands control capabilities to remote places.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The OCVIPCMote and OCVIPRCMote components of the operational control system are intended to effectively handle vertical cartoning machines in industrial packaging. Now let's explore how this invention works. TheOCVIPCMote's central processing unit is a Raspberry Pi Processor Board. The SX1278 RF Module enables wireless communication, which makes data exchange effective. The Vertical Cartoning Machines' on and off actions are controlled by an integrated actuator module, and the Real-Time Clock (RTC) Module makes sure that scheduled activities happen on time. A predetermined power supply powers the entire system, and a buzzer offers audio input as well. Through the use of a Customized Keypad, this setup permits local control of the devices.Similar to the OCVIPCMote, the OCVIPRCMote has further features to improve its remote control and monitoring skills. The computational and communication backbones are provided by the SX1278 RF Module and the Raspberry Pi Processor Board, respectively.
The addition of a GSM modem expands the system's reach beyond local networks by enabling mobile network connectivity. Operators can interact with the system easily thanks to the customized keypad and display, and the power supply guarantees uninterrupted functioning. The incorporation of these constituents endows users with the capability to remotely operate and oversee Vertical Cartoning Machines. This is accomplished through an online Web Dashboard with a customized user interface. Control commands can be initiated by operators or authorized workers on both devices through the Customized Keypad. With the GSM Modem, OCVIPRCMote's remote control is enhanced and orders may now be sent over mobile networks. Via the data interchange made possible by the SX1278 RF Module, devices and Vertical Cartoning Machines can communicate seamlessly.The Buzzer offers input on the state of operations, while the RTC Module keeps accurate scheduling. Moreover, Cloud Integration provides real-time operational status data and expedites decision-making by allowing users to monitor and operate the machines via a secure web interface.
BEST METHOD OF WORKING
1. Through a specialized interface, on-site operators can effectively control the on and off functions of Vertical Cartoning Machines, improving operational control in industrial packaging. The OCVIPCMote is equipped with a Raspberry Pi Processor Board, SX1278 RF Module, Actuator Module, RTC Module, Buzzer, and Power Supply.
2. The OCVIPRCMote, which has an integrated GSM modem and a Raspberry Pi processor board, SX1278 RF module, display, customized keypad, and power supply, is used to enable remote control and monitoring of vertical cartoning machines. This allows operators to oversee operations through an intuitive web dashboard interface, improving accessibility and flexibility in industrial packaging.
3. The computational foundation for OCVIPCMote and OCVIPRCMote is provided by the Raspberry Pi Processor Board, which is integrated into both nodes. This allows for effective control and communication functionalities in the operational management of Vertical Cartoning Machines in Industrial Packaging.
4. Both of the nodes contain the SX1278 RF Module, which is utilized to enable wireless communication and smooth data exchange between the control units and Vertical Cartoning Machines. This ensures effective operational control in industrial packaging through both local and remote methods.
5. The Actuator Module, which is integrated into OCVIPCMote, is utilized to regulate the on and off operations of Vertical Cartoning Machines, giving local operators a practical way to effectively oversee the industrial packaging process.
6. To guarantee exact timing and scheduling, the RTC Module, which is likewise included into OCVIPCMote, is utilized. This helps to accurately execute operational tasks for Vertical Cartoning Machines in industrial packaging, improving the control system's overall efficiency.
7. The OCVIPRCMote's inbuilt GSM modem is utilized to provide mobile network connectivity, which enables remote control and monitoring of Vertical Cartoning Machines. This improves accessibility and flexibility in the administration of industrial packaging.
8. To further improve accessibility and usability in industrial packaging operations, the Display, which is also integrated into OCVIPRCMote, is utilized to give operators an intuitive visual platform for remote control and monitoring of Vertical Cartoning Machines.
9. For effective and user-friendly operation of Vertical Cartoning Machines in industrial packaging processes, operators can initiate control instructions locally on OCVIPCMote and OCVIPRCMote using the Customized Keypad that is interfaced in OCVIPRCMote.
ADVANTAGES OF THE INVENTION
1. Using a unique interface, the OCVIPCMote, a local control unit in this novel system, allows on-site operators to efficiently operate the on and off functions of Vertical Cartoning Machines. In industrial packing, this improves operational control.
2. By enabling remote control and monitoring of Vertical Cartoning Machines via its built-in GSM modem, OCVIPRCMote extends the capabilities of this innovation. This enhances accessibility and flexibility in industrial packaging by enabling operators to oversee operations using an intuitive web dashboard interface.
3. The SX1278 RF Module is essential to the smooth transfer of data between the control units and Vertical Cartoning Machines by enabling wireless communication. This guarantees effective operational control, both locally and remotely, in industrial packaging.
4. The Actuator Module, which regulates the Vertical Cartoning Machines' on and off operations, is essential to this innovation. It gives regional business owners a practical way to effectively oversee the industrial packaging procedure.
5. The GSM Modem expands the innovation's operating reach by allowing OCVIPRCMote to connect to a mobile network. This improves accessibility and flexibility in industrial package management by enabling remote control and monitoring of vertical cartoning machines.
6. Using the Customized Keypad, operators can initiate control commands locally on both OCVIPCMote and OCVIPRCMote. It is an intuitive input device. This guarantees the effective and intuitive use of Vertical Cartoning Machines in commercial packaging procedures.
, C , C , Claims:1. A system of Operational Control of Vertical Cartoning Machines in Industrial Packaging using SX1278 with Cloud Integration, comprises an OCVIPCMote (10) is equipped with a Raspberry Pi Processor Board (10D), SX1278 RF Module (10E), Actuator Module (10A), RTC Module (10B), Buzzer (10F), and Power Supply (10C); and the OCVIPRCMote (20), which has an integrated GSM modem and a Raspberry Pi processor board (20F), SX1278 RF module (20A), Display (20E), customized keypad (20D), and power supply (20C), is used to enable remote control and monitoring of vertical cartoning machines; and allows operators to oversee operations through an intuitive web dashboard interface, improving accessibility and flexibility in industrial packaging.
2. The system, as claimed in Claim 1, wherein the computational foundation for OCVIPCMote and OCVIPRCMote is provided by the Raspberry Pi Processor Board, which is integrated into both nodes; and this allows for effective control and communication functionalities in the operational management of Vertical Cartoning Machines in Industrial Packaging.
3. The system, as claimed in Claim 1, wherein both of the nodes contain the SX1278 RF Module, which is utilized to enable wireless communication and smooth data exchange between the control units and Vertical Cartoning Machines; and ensures effective operational control in industrial packaging through both local and remote methods.
4. The system, as claimed in Claim 1, wherein the Actuator Module, which is integrated into OCVIPCMote, is utilized to regulate the on and off operations of Vertical CartoningMachines, giving local operators a practical way to effectively oversee the industrial packaging process.
5. The system, as claimed in Claim 1, wherein to guarantee exact timing and scheduling, the RTC Module, which is likewise included into OCVIPCMote, is utilized; and helps to accurately execute operational tasks for Vertical Cartoning Machines in industrial packaging, improving the control system's overall efficiency.
6. The system, as claimed in Claim 1, wherein the OCVIPRCMote's inbuilt GSM modem is utilized to provide mobile network connectivity, which enables remote control and monitoring of Vertical Cartoning Machines; and improves accessibility and flexibility in the administration of industrial packaging.
7. The system, as claimed in Claim 1, wherein to further improve accessibility and usability in industrial packaging operations, the Display, which is also integrated into OCVIPRCMote, is utilized to give operators an intuitive visual platform for remote control and monitoring of Vertical Cartoning Machines.
8. The system, as claimed in Claim 1, wherein for effective and user-friendly operation of Vertical Cartoning Machines in industrial packaging processes, operators can initiate control instructions locally on OCVIPCMote and OCVIPRCMote using the Customized Keypad that is interfaced in OCVIPRCMote.

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