ONLINE OVERHEAT PROTECTION DEVICE FOR CERAMIC INFRARED OVENS IN THE AUTOMOTIVE INDUSTRY

Abstract

An online overheat protection device for ceramic infrared ovens in the automotive industry comprises OHP_TCDNode (500), which is outfitted with a TI AM69 Processor Board (500G), GSM Modem (500A), MLX90614 Temperature Sensor (500F), Actuator Unit (500E), RTC (500D), SD Card Module (500C), and Power Supply (500B), is utilized for the seamless integration of temperature monitoring, wireless communication, automated shutdown mechanisms, and cloud-based analytics the Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry is managed by the TI AM69 Processor Board, which is integrated into OHP_TCDNode, it is responsible for wireless communication, automated shutdown procedures, and cloud-based analytics.

Specification

Description:FIELD OF THE INVENTION
This invention relates to online overheat protection device for ceramic infrared ovens in the automotive industry.
BACKGROUND OF THE INVENTION
Modern IoT and cloud technologies are used in this Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry to provide real-time monitoring and preventive measures. The technology ensures the smooth transfer of data to a dedicated cloud server by continuously gathering temperature data using specialized sensors and wireless connection.
The automobile industry faces a formidable task in resolving the overheating incidents associated with Ceramic Infrared Ovens, which are essential elements in a variety of production operations. Lack of a stable and comprehensive solution limits the industry's ability to prevent possible harm from occurring, which leads to production stoppages, increased maintenance costs, and decreased safety.
JP2009536872A: In the present invention, a plurality of coating objects are sequentially conveyed through coating equipments and a plurality of processing stations in which the coating object is processed. In particular, the present invention relates to a coating facility for painting a car body. It is proposed that the conveyance paths branch into a plurality of parallel branches and at least one of the processing stations is arranged in each of the parallel branches is done.
RESEARCH GAP: IoT based Temperature monitoring device with overheat protection and alert for Automobile industry specially for Ceramic Infrared Ovens is the novelty of the system.
US8794174B2: The invention relates to a coating installation, in particular for painting motor vehicle bodies, comprising a transport path, along which a plurality of coating objects are transported one after the other through the coating installation, and a plurality of treatment stations, in which the coating objects are treated. It is proposed that the transport path branches into a plurality of parallel branches, in each of which at least one of the treatment stations is arranged.
RESEARCH GAP: IoT based Temperature monitoring device with overheat protection and alert for Automobile industry specially for Ceramic Infrared Ovens is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This invention combines machine learning techniques, cloud computing, wireless connectivity, and hardware components to produce a powerful Online Overheat Protection system for ceramic infrared ovens used in the automobile sector. The system's central processing unit, the TI AM69 Processor Board, oversees a number of functions. Oven temperatures are continuously monitored by the MLX90614 Temperature Sensor, which provides vital real-time data. Wireless connectivity is made possible via the GSM modem, which guarantees effective temperature data transmission to a specialized cloud server. With the use of cloud technologies, this server serves as a central hub for data analysis, scalability, and storage. Remote access is also made possible for increased flexibility. When the oven overheats, the Actuator Unit immediately turns off the oven to avoid damage or any dangers. It also sends out alerts via email to the appropriate authorities so they may take immediate action.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This invention combines machine learning techniques, cloud computing, wireless connectivity, and hardware components to produce a powerful Online Overheat Protection system for ceramic infrared ovens used in the automobile sector. The system's central processing unit, the TI AM69 Processor Board, oversees a number of functions. Oven temperatures are continuously monitored by the MLX90614 Temperature Sensor, which provides vital real-time data. Wireless connectivity is made possible via the GSM modem, which guarantees effective temperature data transmission to a specialized cloud server. With the use of cloud technologies, this server serves as a central hub for data analysis, scalability, and storage. Remote access is also made possible for increased flexibility. When the oven overheats, the Actuator Unit immediately turns off the oven to avoid damage or any dangers. It also sends out alerts via email to the appropriate authorities so they may take immediate action.
Accurate timekeeping is essential for coordinated data processing, and this is made possible by the Real-Time Clock (RTC). Additional local storage is provided via the SD Card Module, guaranteeing redundancy and dependability in the event of network problems or for offline data retrieval. For advanced data analysis, the cloud server integrates a predetermined machine learning algorithm that finds trends, patterns, and significant anomalies in temperature data. Trending Data charts and a real-time temperature display on a customized user interface (UI) that may be accessed via a local online dashboard within the industry premises are used to illustrate the results. Operators use their credentials to securely log into the system and access a complete user interface (UI) that provides insights into oven performance, important alarms, and other pertinent data. Operators are empowered to make well-informed judgments and swiftly take appropriate action thanks to this intuitive interface.
BEST METHOD OF WORKING
To improve the safety and effectiveness of ceramic infrared ovens in the automotive industry, the OHP_TCDNode, which is outfitted with a TI AM69 Processor Board, GSM Modem, MLX90614 Temperature Sensor, Actuator Unit, RTC, SD Card Module, and Power Supply, is utilized for the seamless integration of temperature monitoring, wireless communication, automated shutdown mechanisms, and cloud-based analytics.
The Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry is managed by the TI AM69 Processor Board, which is integrated into OHP_TCDNode. It is responsible for wireless communication, automated shutdown procedures, and cloud-based analytics.
Online Overheat Protection system for Ceramic Infrared Ovens uses a GSM modem, which is also integrated into the OHP_TCDNode, to enable smooth wireless communication and real-time temperature data transmission to a dedicated cloud server. This ensures prompt response and preventive measures in the automotive industry.
The OHP_TCDNode is directly connected to the MLX90614 Temperature Sensor, which is used to continuously monitor the temperature levels in Ceramic Infrared Ovens used in the automotive industry. This sensor provides vital real-time data that helps prevent overheating in advance.
The Actuator Unit, which is incorporated into the OHP_TCDNode, is utilized to trigger automatic machine shutdown when the MLX90614 Temperature Sensor detects overheating. This ensures prompt preventive actions and minimizes potential damage in Ceramic Infrared Ovens used in the Automotive Industry.
The OHP_TCDNode's integrated RTC is utilized to guarantee precise timing for coordinated data analysis, and the SD Card Module adds more local storage to improve the Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry's dependability and redundancy.
The Power Supply, which is an external plug-in component of the OHP_TCDNode, is responsible for supplying all system components with the electrical power they require in order to maintain the Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry continuously and dependably.
ADVANTAGES OF THE INVENTION
1. The entire Online Overheat Protection system is coordinated by the OHP_TCDNode, which serves as its central processing unit. To improve the efficiency and safety of Ceramic Infrared Ovens in the Automotive Industry, this system seamlessly incorporates temperature monitoring, wireless communication, automated shutdown mechanisms, and cloud-based analytics.
2. Real-time temperature data transmission from the Online Overheat Protection system for Ceramic Infrared Ovens to a specialized cloud server is made possible by the GSM Modem, which enables seamless wireless communication. In the automotive industry, this guarantees a timely reaction and preventive measures.
3. The temperature sensor MLX90614 is essential to the Online Overheat Protection system because it continuously checks the temperature in Ceramic Infrared Ovens used in the Automotive Sector. It offers crucial real-time data for preventative actions against overheating.
4. When the MLX90614 Temperature Sensor detects overheating, the Actuator Unit-a vital part of the Online Overheat Protection system-automatically initiates machine shutdown. This guarantees prompt preventive actions and lessens the possibility of possible harm in Ceramic Infrared Ovens used in the Automotive Sector.
5. The Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry is enhanced by the additional local storage provided by the SD Card Module and the accurate timekeeping ensured by the Real-Time Clock (RTC) for synchronized data analysis.
, Claims:1. An online overheat protection device for ceramic infrared ovens in the automotive industry comprises OHP_TCDNode (500), which is outfitted with a TI AM69 Processor Board (500G), GSM Modem (500A), MLX90614 Temperature Sensor (500F), Actuator Unit (500E), RTC (500D), SD Card Module (500C), and Power Supply (500B), is utilized for the seamless integration of temperature monitoring, wireless communication, automated shutdown mechanisms, and cloud-based analytics.
2. The device as claimed in claim 1, wherein the Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry is managed by the TI AM69 Processor Board, which is integrated into OHP_TCDNode, it is responsible for wireless communication, automated shutdown procedures, and cloud-based analytics.
3. The device as claimed in claim 1, wherein online Overheat Protection system for Ceramic Infrared Ovens uses a GSM modem, which is also integrated into the OHP_TCDNode, to enable smooth wireless communication and real-time temperature data transmission to a dedicated cloud server, this ensures prompt response and preventive measures in the automotive industry.
4. The device as claimed in claim 1, wherein the OHP_TCDNode is directly connected to the MLX90614 Temperature Sensor, which is used to continuously monitor the temperature levels in Ceramic Infrared Ovens used in the automotive industry, this sensor provides vital real-time data that helps prevent overheating in advance.
5. The device as claimed in claim 1, wherein the Actuator Unit, which is incorporated into the OHP_TCDNode, is utilized to trigger automatic machine shutdown when the MLX90614 Temperature Sensor detects overheating, this ensures prompt preventive actions and minimizes potential damage in Ceramic Infrared Ovens used in the Automotive Industry.
6. The device as claimed in claim 1, wherein the OHP_TCDNode's integrated RTC is utilized to guarantee precise timing for coordinated data analysis, and the SD Card Module adds more local storage to improve the Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry's dependability and redundancy.
7. The device as claimed in claim 1, wherein the Power Supply, which is an external plug-in component of the OHP_TCDNode, is responsible for supplying all system components with the electrical power they require in order to maintain the Online Overheat Protection system for Ceramic Infrared Ovens in the Automotive Industry continuously and dependably.

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