OIL CONDITION MONITORING IN FOREST CLEANING TRACK STUMP GRINDER MACHINE USING SX1272 RF NETWORKS

Abstract

An oil condition monitoring in forest cleaning track stump grinder machine using sx1272 rf networks comprises HOCMF_CTSTxMote (10) is used to enable real-time data acquisition and wireless transmission of hydraulic oil condition information from Forest Cleaning Track Stump Grinder Machines to the cloud server for in-depth analysis and subsequent presentation on local and remote interfaces, it is equipped with an ATmega128 MCU Board (10J), an SX1272 RF Module (10A), a NAS Sensor (10H), a Capacitive Viscosity Sensor (10G), a Temperature Sensor (10F), a Pressure Sensor (10E), an RTC Module (10C), a Micro SD Card Module (10B), and a Power Supply (10D) the HOCMF_CTSRxMote is used to enable the reception of hydraulic oil condition data transmitted wirelessly from HOCMF_CTSTxMote and to further transmit it to a customized cloud server for machine learning algorithm analysis and the presentation of critical alerts and analytics on both local and remote interfaces, it is equipped with an ATmega128 MCU Board, an SX1272 RF Module, a NuttyFi WiFi Board, a Touch HMI Display, and a Power Supply.

Specification

Description:FIELD OF THE INVENTION
This invention relates to oil condition monitoring in forest cleaning track stump grinder machine using sx1272 rf networks
BACKGROUND OF THE INVENTION
This innovative solution serves as a vital tool for enhancing the track stump grinder machines' upkeep protocols and overall operational effectiveness. The system ensures the timely detection of possible problems such as viscosity shifts, temperature swings, and pressure variations by continuously monitoring and analyzing real-time data on hydraulic oil conditions. Data is transferred instantly to a cloud server via the seamless wireless connection, where it is interpreted by a machine learning algorithm. Serious warnings and detailed data are then presented via intuitive user interfaces, which include a local Touch HMI Display and a remote web dashboard.
The problem of effectively and proactively monitoring the hydraulic oil conditions in Forest Cleaning Track Stump Grinder Machines is the focus of this innovation. Regular inspections or reactive responses to obvious issues are often the foundation of conventional maintenance strategies, which can lead to machine downtime, increased repair costs, and decreased overall efficiency. The challenge of identifying minute changes in hydraulic oil characteristics that can indicate impending problems is made more difficult by the lack of real-time data analysis.
AU2005213187B2: A grinding unit for use with a grinding machine is provided. The grinding unit comprises a rotor which has a rim around which a plurality of slots are provided. Each of the slots in the rotor engages in use with one of a plurality of teeth. The teeth are retained in the rotor by a fixing means. The keeper plate is made from a metal that is soft is comparison with the metal of the rotor and tooth and therefore the keeper plate will wear more quickly than the rotor and can be replaced more conveniently. The use of a keeper plate thereby increases the useful life of the rotor.
RESEARCH GAP: SX1272 RF Forest Cleaning Track Stump Grinder Machine is the novelty of the system.
US7418986B2: A tooth for use in a grinding wheel is provided. The tooth comprises a main body including a slot comprising two substantially planar surfaces for, in use, engaging with a slot in the rotor, and at least one cutting face connected to and extending away from the main body. In use, the force in the plane of the rotor is transferred from the tooth onto the rotor via one of the planar surfaces provided on the slot.
RESEARCH GAP: SX1272 RF Forest Cleaning Track Stump Grinder Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The clever integration of wireless technology, cloud-based technology, and physical components enables this cutting-edge system to operate. The HOCMF_CTSTxMote and the HOCMF_CTSRxMote, the two primary modules, have different functions in data transmission and acquisition. In order to obtain real-time data regarding hydraulic oil conditions, the HOCMF_CTSTxMote uses sensors that are strategically positioned within the Forest Cleaning Track Stump Grinder Machine, including the NAS sensor, Capacitive Viscosity Sensor, Temperature Sensor, and Pressure Sensor. Wireless connectivity is enabled by the SX1272 RF Module, while the ATmega128 MCU Board handles sensor data. The architecture of the transmitting node is mirrored in the received data by the HOCMF_CTSRxMote. The SX1272 RF Module and ATmega128 MCU Board work together to wirelessly receive the data.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The clever integration of wireless technology, cloud-based technology, and physical components enables this cutting-edge system to operate. The HOCMF_CTSTxMote and the HOCMF_CTSRxMote, the two primary modules, have different functions in data transmission and acquisition. In order to obtain real-time data regarding hydraulic oil conditions, the HOCMF_CTSTxMote uses sensors that are strategically positioned within the Forest Cleaning Track Stump Grinder Machine, including the NAS sensor, Capacitive Viscosity Sensor, Temperature Sensor, and Pressure Sensor. Wireless connectivity is enabled by the SX1272 RF Module, while the ATmega128 MCU Board handles sensor data. The architecture of the transmitting node is mirrored in the received data by the HOCMF_CTSRxMote. The SX1272 RF Module and ATmega128 MCU Board work together to wirelessly receive the data.
Along with these, the HOCMF_CTSRxMote has a Touch HMI Display for local visualization and a NuttyFi WiFi Board for internet connectivity. This module serves as the gateway, sending the gathered data to a personalized cloud server, where it is thoroughly analyzed using a pre-established Machine Learning (ML) algorithm that evaluates the hydraulic oil condition over time based on sensor readings. The outcomes, which include critical alerts and insightful analytics, are available through two main interfaces. The first is a Touch HMI Display, which allows operators to quickly monitor vital warnings and analytics for quick decision-making. It provides local visualization close to the machine. The second interface is a customized web dashboard that can be accessed from a distance using user credentials. It offers a thorough hydraulic system overview of the machine along with specific insights obtained from the machine learning algorithm.
BEST METHOD OF WORKING
The HOCMF_CTSTxMote is used to enable real-time data acquisition and wireless transmission of hydraulic oil condition information from Forest Cleaning Track Stump Grinder Machines to the cloud server for in-depth analysis and subsequent presentation on local and remote interfaces. It is equipped with an ATmega128 MCU Board, an SX1272 RF Module, a NAS Sensor, a Capacitive Viscosity Sensor, a Temperature Sensor, a Pressure Sensor, an RTC Module, a Micro SD Card Module, and a Power Supply.
The HOCMF_CTSRxMote is used to enable the reception of hydraulic oil condition data transmitted wirelessly from HOCMF_CTSTxMote and to further transmit it to a customized cloud server for machine learning algorithm analysis and the presentation of critical alerts and analytics on both local and remote interfaces. It is equipped with an ATmega128 MCU Board, an SX1272 RF Module, a NuttyFi WiFi Board, a Touch HMI Display, and a Power Supply.
Both of the motes have an ATmega128 MCU Board, which is used to process data, carry out control operations, and enable smooth communication with sensors and communication modules.
The SX1272 RF Module, which is also integrated into the two motors, is utilized for wireless communication. This allows vital information about vibration, temperature, acceleration, and hydraulic oil condition to be transmitted in real-time for additional analysis, cloud integration, and display.
The HOCMF_CTSTxMote, which is equipped with NAS, Capacitive Viscosity, Temperature, and Pressure sensors, allows for the complete monitoring of hydraulic oil conditions in Forest Cleaning Track Stump Grinder Machines. It does this by giving real-time data on variations in viscosity, temperature, and pressure-information that is essential for preventive maintenance and maximum operational efficiency.
To improve the overall functionality and accessibility of the hydraulic oil condition monitoring system, the NuttyFi WiFi Board, which is integrated into the HOCMF_CTSRxMote, is used to facilitate internet connectivity. This allows for a smooth integration with cloud-based services for data analysis, storage, and retrieval.
The HOCMF_CTSRxMote's Touch HMI Display is used to give operators and authorities a user-friendly interface to visualize real-time critical alerts and analytics, improving their ability to make decisions and enabling quick evaluation of the performance of the forest cleaning track stump grinder machine based on sensor data analysis.
The Power Supply, which can be connected externally to the HOCMF_CTSTxMote and HOCMF_CTSRxMote, is utilized to guarantee the hydraulic oil condition monitoring system operates consistently and dependably. It provides the electrical energy required for all components and guarantees uninterrupted data processing, transmission, and acquisition.
ADVANTAGES OF THE INVENTION
1. This innovation relies heavily on the HOCMF_CTSTxMote, which integrates a variety of sensors. Through this interface, Forest Cleaning Track Stump Grinder Machines' hydraulic oil condition data can be wirelessly transmitted to the cloud server in real-time. After a thorough examination, the collected data is displayed on local and remote interfaces.
2. To enable the reception of wirelessly transmitted hydraulic oil condition data from the HOCMF_CTSTxMote, the HOCMF_CTSRxMote acts as a central receiving hub. It then sends this data to a specially designed cloud server so that a machine learning algorithm may analyze it. The outcomes are then displayed on local and remote interfaces as crucial alerts and analytics.
3. The HOCMF_CTSTxMote and HOCMF_CTSRxMote are guaranteed dependable wireless communication by the SX1272 RF Module. This feature makes it easier to transmit vital information in real time about temperature, vibration, acceleration, and hydraulic oil condition. After that, the data is examined more closely, added to the cloud, and shown.
4. Together, the Temperature, Pressure, Capacitive Viscosity, and NAS Sensors allow for thorough monitoring of the hydraulic oil conditions in the Forest Cleaning Track Stump Grinder Machines. In order to ensure optimal operational efficiency and preventive maintenance, this system offers real-time data on variations in viscosity, temperature, and pressure.
5. Internet access is guaranteed by the NuttyFi WiFi Board, which is integrated into the HOCMF_CTSRxMote. This capability makes it possible to seamlessly integrate data analysis, storage, and retrieval with cloud-based services, improving the hydraulic oil condition monitoring system's overall usability and accessibility.
6. Operators and authorities can interact with the HOCMF_CTSRxMote easily thanks to its Touch HMI Display. The ability to visualize vital warnings and statistics in real-time using this interface improves decision-making. It makes it possible to evaluate the Forest Cleaning Track Stump Grinder Machine's performance instantly via sensor data analysis.
, Claims:1. An oil condition monitoring in forest cleaning track stump grinder machine using sx1272 rf networks comprises HOCMF_CTSTxMote (10) is used to enable real-time data acquisition and wireless transmission of hydraulic oil condition information from Forest Cleaning Track Stump Grinder Machines to the cloud server for in-depth analysis and subsequent presentation on local and remote interfaces, it is equipped with an ATmega128 MCU Board (10J), an SX1272 RF Module (10A), a NAS Sensor (10H), a Capacitive Viscosity Sensor (10G), a Temperature Sensor (10F), a Pressure Sensor (10E), an RTC Module (10C), a Micro SD Card Module (10B), and a Power Supply (10D).
2. The machine as claimed in claim 1, wherein the HOCMF_CTSRxMote is used to enable the reception of hydraulic oil condition data transmitted wirelessly from HOCMF_CTSTxMote and to further transmit it to a customized cloud server for machine learning algorithm analysis and the presentation of critical alerts and analytics on both local and remote interfaces, it is equipped with an ATmega128 MCU Board, an SX1272 RF Module, a NuttyFi WiFi Board, a Touch HMI Display, and a Power Supply.
3. The machine as claimed in claim 1, wherein both of the motes have an ATmega128 MCU Board, which is used to process data, carry out control operations, and enable smooth communication with sensors and communication modules.
4. The machine as claimed in claim 1, wherein the SX1272 RF Module, which is also integrated into the two motors, is utilized for wireless communication, this allows vital information about vibration, temperature, acceleration, and hydraulic oil condition to be transmitted in real-time for additional analysis, cloud integration, and display.
5. The machine as claimed in claim 1, wherein the HOCMF_CTSTxMote, which is equipped with NAS, Capacitive Viscosity, Temperature, and Pressure sensors, allows for the complete monitoring of hydraulic oil conditions in Forest Cleaning Track Stump Grinder Machines, it does this by giving real-time data on variations in viscosity, temperature, and pressure information that is essential for preventive maintenance and maximum operational efficiency.
6. The machine as claimed in claim 1, wherein to improve the overall functionality and accessibility of the hydraulic oil condition monitoring system, the NuttyFi WiFi Board, which is integrated into the HOCMF_CTSRxMote, is used to facilitate internet connectivity, this allows for a smooth integration with cloud-based services for data analysis, storage, and retrieval.
7. The machine as claimed in claim 1, wherein the HOCMF_CTSRxMote's Touch HMI Display is used to give operators and authorities a user-friendly interface to visualize real-time critical alerts and analytics, improving their ability to make decisions and enabling quick evaluation of the performance of the forest cleaning track stump grinder machine based on sensor data analysis.

8. The machine as claimed in claim 1, wherein the Power Supply, which can be connected externally to the HOCMF_CTSTxMote and HOCMF_CTSRxMote, is utilized to guarantee the hydraulic oil condition monitoring system operates consistently and dependably, it provides the electrical energy required for all components and guarantees uninterrupted data processing, transmission, and acquisition.

Documents