NRF-BASED ADD-ON SENSORY DEVICE FOR HEALTH MONITORING OF HORIZONTAL PRODUCTION MILLING MACHINE IN THE STEEL INDUSTRY

Abstract

A nrf-based add-on sensory device for health monitoring of horizontal production milling machine in the steel industry comprises NBA_MHPMTMote (51a), which is outfitted with a TI MSP432 processor board (57h), nRF Module (52b), MEMS vibration sensor (53c), metal temperature sensor (54d), current sensor (55e), and power supply (56f), is used to continuously monitor important parameters on horizontal production milling machines in the steel industry, including vibration, temperature, and current, this allows for proactive maintenance and real-time health assessment with a TI MSP432 processor board, nRF Module, ESP32 WiFi board, HMI display, and Power Supply installed, the NBA_MHPMRMote functions as a central hub for data aggregation and visualization, it allows for remote monitoring via a customized web dashboard and gives on-site staff instant access to vital machine metrics via an HMI display, enabling proactive maintenance and production process optimization in the steel industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to nrf-based add-on sensory device for health monitoring of horizontal production milling machine in the steel industry.
BACKGROUND OF THE INVENTION
The goal of this innovation is to increase operating efficiency and reduce downtime by providing a comprehensive solution for real-time health monitoring of horizontal production milling machines in the steel sector. The system makes it possible to continuously monitor the health status of the machine by integrating sensors made to detect important characteristics like vibration, temperature, and current. Operators are provided with real-time insights into the machine's performance through the wireless transmission of data collected from these sensors to a central hub for aggregation and display. A customized online dashboard may be accessed by the system's operators, who can use it to remotely monitor the machine's condition and receive alerts for possible problems. This feature enables preventative maintenance and reduces the possibility of expensive downtime. Additionally, a local HMI display on-site provides staff with instant access to vital parameters, enabling quick decision-making and guaranteeing optimal machine operation.
The problem of effective health monitoring for horizontal production milling machines in the steel industry is addressed by this innovation. Existing monitoring techniques frequently rely too much on human intervention and lack real-time capabilities, which increases the risk of equipment failures, downtime, and inefficiency.
CN201483023U: The utility model discloses an automatic horizontal milling and boring machine which relates to the technical field of machine tools and comprises a bed, a lower slide rest, an upper slide rest, a work table, a headstock, a stand column, a boring axis, a feed servo motor and an electrical system, wherein the headstock is internally provided with a spindle variable speed drive mechanism which comprises a spindle variable frequency motor, a variable shaft and two transmission shafts; the bed is provided with four guide rails to increase the overall rigidity and carrying capacity of the machine tool; the work table adopts the method of disc spring clamping and hydraulic release, thus greatly improving the clamping reliability of the work table; the main movement is driven by the variable frequency motor, the feed movement is driven by the servo motor, thus being capable of achieving stepless spindle speed regulation, stepless feed rate regulation and single-axis automatic positioning; and the control system is internally designed with automatic milling plane loop, boring loop, drilling loop and tapping loop, therefore, the operation is greatly simplified, the production efficiency is significantly improved, and the horizontal milling and boring machine has automatic processing function.
RESEARCH GAP: Add-on Sensory Device and nRF-Based is the novelty of the system.
CN103786211B: The invention relates to a combination machining tool for an installation position of a door pocket frame. The combination machining tool comprises a numerical control doorframe fixed-length slot milling machine 1, a workpiece turnover machine 2, a numerical control doorframe drilling machine 3 and a numerical control doorframe hardware slot machining machine 4. The numerical control doorframe fixed-length slot milling machine takes out a pair of workpieces 5 from the bottom of a stock bin 11 of the numerical control doorframe fixed-length slot milling machine every time for conducting fixed-length cutting and decoration plate slot milling, wherein the front faces of the workpieces 5 face each other, and the workpieces 5 are stacked vertically. Then, the pair of workpieces are conveyed to the workpiece turnover machine, the workpiece turnover machine turns over the upper workpiece so as to enable the front faces of the pair of workpieces to face upwards, then the workpieces are fed into the numerical control doorframe drilling machine together, after all holes are machined in the workpieces, the pair of workpieces are fed into the numerical control doorframe hardware slot machining machine for machining doorframe hinge slots and doorframe spring bolt slots in the workpieces at the same time, and after the slot machining is completed, the workpieces are conveyed out in pairs. The machining tool has the advantages of being high in efficiency and product consistency and low in rejection rate.
RESEARCH GAP: Add-on Sensory Device and nRF-Based is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
he NBA_MHPMTMote and the NBA_MHPMRMote are the two main parts of the system. The tiny design of the NBA_MHPMTMote, which is based around a TI MSP432 processor board and nRF module, includes sensors like as MEMS vibration sensors, metal temperature sensors, and current sensors. These sensors provide real-time data on the health and operation of the horizontal production milling machine by continuously monitoring numerous machine parameters.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
he NBA_MHPMTMote and the NBA_MHPMRMote are the two main parts of the system. The tiny design of the NBA_MHPMTMote, which is based around a TI MSP432 processor board and nRF module, includes sensors like as MEMS vibration sensors, metal temperature sensors, and current sensors. These sensors provide real-time data on the health and operation of the horizontal production milling machine by continuously monitoring numerous machine parameters.
The gathered data is then wirelessly sent to the NBA_MHPMRMote, which serves as the main center for data visualization and aggregation. The NBA_MHPMRMote is equipped with an ESP32 WiFi board and an HMI display in addition to being powered by a TI MSP432 processor board and nRF module. The ESP32 board provides internet access, allowing data to be transferred to a customized online dashboard that operators and maintenance staff can view. In addition, the HMI display provides local visualization of crucial parameters, enabling personnel present on the site to keep an eye on the machine's condition in real time.

By means of this integrated system, operators can obtain unparalleled insights into the status of the milling machine, thereby enabling proactive maintenance and improvement of the production process. This innovation lowers the danger of expensive equipment failures in the steel sector, decreases downtime, and improves operational efficiency by utilizing IoT technology. Additionally, the web dashboard's remote monitoring feature guarantees that operators, wherever they may be, are notified and able to respond promptly. All things considered, the nRF-Based Add-on Sensory Device represents a major development in industrial monitoring and maintenance procedures, supporting higher output and sustainability in steel production processes.
BEST METHOD OF WORKING
The NBA_MHPMTMote, which is outfitted with a TI MSP432 processor board, RF Module, MEMS vibration sensor, metal temperature sensor, current sensor, and power supply, is used to continuously monitor important parameters on horizontal production milling machines in the steel industry, including vibration, temperature, and current. This allows for proactive maintenance and real-time health assessment.
With a TI MSP432 processor board, nRF Module, ESP32 WiFi board, HMI display, and Power Supply installed, the NBA_MHPMRMote functions as a central hub for data aggregation and visualization. It allows for remote monitoring via a customized web dashboard and gives on-site staff instant access to vital machine metrics via an HMI display, enabling proactive maintenance and production process optimization in the steel industry.
Data processing, communication, and interfacing with sensors and other components within the innovation for health monitoring of horizontal production milling machines in the steel industry are made possible by the integration of the TI MSP432 processor board with the NBA_MHPMTMote and the NBA_MHPMRMote, which provides computational power and control functions.
To enable wireless connection and data transmission between the sensory devices and the central hub for real-time monitoring and analysis of horizontal production milling machines in the steel industry, the nRF Module is integrated with both the NBA_MHPMTMote and the NBA_MHPMRMote.
The NBA_MHPMTMote is integrated with the Vibration Sensor to identify and track vibrations in horizontal production milling machines. This allows for the early identification of any problems in the steel sector and offers vital insights into machine health.
In order to monitor the temperature of components inside horizontal production milling machines and prevent overheating or other temperature-related problems in the steel sector, the Metal Temperature Sensor is integrated with NBA_MHPMTMote. This allows operators to evaluate thermal conditions.
The Current Sensor is integrated with NBA_MHPMTMote to track electrical currents in horizontal production milling machines. This allows for the efficient operation and maintenance of equipment in the steel sector by giving useful information on power consumption and equipment performance.
The NBA_MHPMRMote integrates with the ESP32 WiFi board to provide internet access, which makes it easier to monitor remotely and transmit data to a customized online dashboard. This gives operators real-time insights into the health of horizontal production milling machines in the steel sector.
The HMI display, which includes NBA_MHPMRMote, increases monitoring capabilities and facilitates prompt decision-making for proactive maintenance of horizontal production milling machines in the steel sector by giving on-site staff instant visual representation of vital machine parameters.
The NBA_MHPMTMote and the NBA_MHPMRMote are powered on by the Power Supply, which guarantees the devices' continuous functioning and permits dependable data collecting, transfer, and visualization for efficient health monitoring of horizontal production milling machines in the steel sector.
ADVANTAGES OF THE INVENTION
1. In the steel sector, the NBA_MHPMTMote is used to continuously monitor vital parameters such as vibration, temperature, and current on horizontal production milling machines. This enables preventive maintenance and real-time health assessment.
2. The NBA_MHPMRMote serves as a central hub for data gathering and visualization. It allows for remote monitoring via a personalized online dashboard and provides on-site staff with instant access to critical machine metrics via an HMI display. In the steel sector, this functionality improves manufacturing process optimization and enables proactive maintenance.
3. The NBA_MHPMTMote and NBA_MHPMRMote use the TI MSP432 processor board to guarantee that computational power and control functions are available. This allows for data processing, communication, and interfacing with sensors and other components within the innovation for horizontal production milling machine health monitoring in the steel industry.
4. Wireless connection is made possible by the nRF Module's integration into the NBA_MHPMTMote and NBA_MHPMRMote. This enables data transfer between the sensory devices and the central hub, enabling real-time monitoring and analysis of horizontal production milling machines in the steel industry.
5. The NBA_MHPMTMote's Vibration Sensor is integrated to detect and monitor vibrations in horizontal production milling machines. This allows for the early identification of potential problems in the steel sector and provides important insights into the health of the machine.
6. The Metal Temperature Sensor in the NBA_MHPMTMote is used to track the temperature of parts in horizontal production milling machines. This allows operators to evaluate thermal conditions and stop overheating or other temperature-related problems in the steel sector.
7. The Current Sensor, which is included into the NBA_MHPMTMote, keeps an eye on the electrical currents flowing through horizontal production milling machines. This data is useful for analyzing power usage and equipment performance, which is important for the steel industry's effective upkeep and operation.
8. The NBA_MHPMRMote's ESP32 WiFi board allows for internet connectivity, which makes it possible for remote monitoring and data transmission to a personalized web dashboard. This gives operators real-time insights into the health of horizontal production milling machines in the steel industry.
9. The NBA_MHPMRMote, which has an HMI display, gives on-site staff members instant access to vital machine measurements, improving monitoring capabilities and facilitating prompt decision-making for proactive maintenance of horizontal production milling machines in the steel sector.
, Claims:1. A nrf-based add-on sensory device for health monitoring of horizontal production milling machine in the steel industry comprises NBA_MHPMTMote (51a), which is outfitted with a TI MSP432 processor board (57h), nRF Module (52b), MEMS vibration sensor (53c), metal temperature sensor (54d), current sensor (55e), and power supply (56f), is used to continuously monitor important parameters on horizontal production milling machines in the steel industry, including vibration, temperature, and current, this allows for proactive maintenance and real-time health assessment.
2. The device as claimed in claim 1, wherein with a TI MSP432 processor board, nRF Module, ESP32 WiFi board, HMI display, and Power Supply installed, the NBA_MHPMRMote functions as a central hub for data aggregation and visualization, it allows for remote monitoring via a customized web dashboard and gives on-site staff instant access to vital machine metrics via an HMI display, enabling proactive maintenance and production process optimization in the steel industry.
3. The device as claimed in claim 1, wherein data processing, communication, and interfacing with sensors and other components within the innovation for health monitoring of horizontal production milling machines in the steel industry are made possible by the integration of the TI MSP432 processor board with the NBA_MHPMTMote and the NBA_MHPMRMote, which provides computational power and control functions.
4. The device as claimed in claim 1, wherein to enable wireless connection and data transmission between the sensory devices and the central hub for real-time monitoring and analysis of horizontal production milling machines in the steel industry, the nRF Module is integrated with both the NBA_MHPMTMote and the NBA_MHPMRMote.
5. The device as claimed in claim 1, wherein the NBA_MHPMTMote is integrated with the Vibration Sensor to identify and track vibrations in horizontal production milling machines, this allows for the early identification of any problems in the steel sector and offers vital insights into machine health.
6. The device as claimed in claim 1, wherein order to monitor the temperature of components inside horizontal production milling machines and prevent overheating or other temperature-related problems in the steel sector, the Metal Temperature Sensor is integrated with NBA_MHPMTMote, this allows operators to evaluate thermal conditions.
7. The device as claimed in claim 1, wherein the Current Sensor is integrated with NBA_MHPMTMote to track electrical currents in horizontal production milling machines, this allows for the efficient operation and maintenance of equipment in the steel sector by giving useful information on power consumption and equipment performance.
8. The device as claimed in claim 1, wherein the NBA_MHPMRMote integrates with the ESP32 WiFi board to provide internet access, which makes it easier to monitor remotely and transmit data to a customized online dashboard, this gives operators real-time insights into the health of horizontal production milling machines in the steel sector.
9. The device as claimed in claim 1, wherein the HMI display, which includes NBA_MHPMRMote, increases monitoring capabilities and facilitates prompt decision-making for proactive maintenance of horizontal production milling machines in the steel sector by giving on-site staff instant visual representation of vital machine parameters.
10. The device as claimed in claim 1, wherein the NBA_MHPMTMote and the NBA_MHPMRMote are powered on by the Power Supply, which guarantees the devices' continuous functioning and permits dependable data collecting, transfer, and visualization for efficient health monitoring of horizontal production milling machines in the steel sector.

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