NRF-BASED ADD-ON DEVICE AND MONITORING SOLUTION FOR HEALTH MONITORING OF BED-TYPE TURRET MILLING MACHINE IN THE STEEL INDUSTRY

Abstract

A nrf-based add-on device and monitoring solution for health monitoring of bed-type turret milling machine in the steel industry comprises BAOD_BMMTMote (221), which is outfitted with an STM32 Processor Board (227), nRF Module (222), vibration sensor (226), temperature sensor (225), accelerometer (224), and power supply (223), it integrates multiple sensors to monitor important parameters like acceleration, temperature, and vibrations, allowing real-time data collection for the health monitoring of bed-type turret milling machines in the steel industry the BAOD_BMMRMote, outfitted with an ESP32 Wifi Board, nRF Module, STM32 Processor Board, and Power Supply, executes central functions and acts as the gateway for data received from the BAOD_BMMTMote, this makes it possible for the state-of-the-art technology for bed-type turret milling machines in the steel sector to seamlessly transmit real-time health monitoring data to a customized web interface.

Specification

Description:FIELD OF THE INVENTION
This invention relates to nrf-based add-on device and monitoring solution for health monitoring of bed-type turret milling machine in the steel industry.
BACKGROUND OF THE INVENTION
This innovative health monitoring system uses wireless connection and an integrated network of sensors to provide real-time insights into the performance of the machine. It is specifically intended for use with bed-type turret milling machines in the steel sector. Vibrations, temperature changes, and other critical factors are detected by the monitoring device, which is smoothly integrated into the milling machine. Operators can access a personalized web dashboard for comprehensive and timely monitoring by wirelessly transmitting the gathered data to a remote unit that is connected to the internet. The technology greatly improves operational efficiency by aiding in predictive maintenance procedures, reducing downtime, and offering a simplified approach to monitoring and controlling the health of milling machines in industrial settings.
Preserving the optimal performance and health of bed-type turret milling machines presents a major difficulty for the steel industry. Increased downtime and operational inefficiencies are the result of insufficient real-time monitoring system efficiency, which makes it difficult to quickly detect and resolve possible problems.
CN106826259A: Provided The present invention relates to the embodiment of lathe, particularly many main shaft milling machines, the lathe includes:Machine frame 1;Work holder 2, it is used to clamp workpiece WS;Axle slide assemblies 3, it is arranged on the machine frame 1;And spindle carrier component, it is arranged on the machine frame 1 and with least two cutter bearing type working-spindle S1 and S2.Axle slide assemblies 3 are configured to be moved linearly by being sandwiched in the workpiece WS at the work holder 2 by means of three controllable linear axle X, Y and Z.Working-spindle S1 and S2 can around capstan head axle rotate or the capstan head 4 of revolution on be arranged in each at the equal distance of the capstan head axle, and working-spindle S1 and S2 main-shaft axis by it is parallel to each other and parallel to capstan head axle in the way of be aligned or can be aligned.
RESEARCH GAP: nRF-Based Health Monitoring Remote Solution for Bed-Type Turret Milling Machine is the novelty of the system.
US10239131B2: The present invention relates to embodiments of a machine tool, in particular a multi-spindle milling machine, comprise a machine frame, a workpiece clamping device for clamping a workpiece, an axis slide assembly arranged on the machine frame, and a spindle carrier assembly which is arranged on the machine frame and has at least two tool-carrying work spindles. The axis slide assembly is configured to linearly move the workpiece clamped at the workpiece clamping device by way of three controllable linear axes X, Y and Z. The work spindles are arranged at a turret which can be rotated or swiveled about a turret axis at respectively equal distance from the turret axis, and the spindle axes of the work spindles are aligned or can be aligned in parallel to one another and in parallel to the turret axis.
RESEARCH GAP: nRF-Based Health Monitoring Remote Solution for Bed-Type Turret Milling Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
Bed-Type Turret Milling Machines in the steel sector can benefit from a complete health monitoring solution offered by the BAOD_BMMTMote and BAOD_BMMRMote devices. Both devices must work in unison for the operational capability to guarantee smooth data collection, transmission, and remote monitoring. The primary sensing device immediately attached to the milling machine is the BAOD_BMMTMote, which is equipped with an STM32 Processor Board, nRF Module, Vibration sensor, Temperature sensor, Accelerometer, and a dedicated power supply. While the temperature sensor and accelerometer offer vital extra information about the machine's working conditions, the vibration sensor picks up anomalies or vibrations throughout the milling operation. This sensor data is processed by the STM32 Processor Board, which also connects to the nRF Module to enable wireless data transfer.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Bed-Type Turret Milling Machines in the steel sector can benefit from a complete health monitoring solution offered by the BAOD_BMMTMote and BAOD_BMMRMote devices. Both devices must work in unison for the operational capability to guarantee smooth data collection, transmission, and remote monitoring. The primary sensing device immediately attached to the milling machine is the BAOD_BMMTMote, which is equipped with an STM32 Processor Board, nRF Module, Vibration sensor, Temperature sensor, Accelerometer, and a dedicated power supply. While the temperature sensor and accelerometer offer vital extra information about the machine's working conditions, the vibration sensor picks up anomalies or vibrations throughout the milling operation. This sensor data is processed by the STM32 Processor Board, which also connects to the nRF Module to enable wireless data transfer.
An essential component in enabling wireless communication between the BAOD_BMMTMote and the BAOD_BMMRMote is the nRF Module. This guarantees the effective transfer of health data obtained from the milling machine to the BAOD_BMMRMote for additional processing and transmission. The BAOD_BMMRMote is outfitted with an ESP32 Wifi Board for internet access in addition to an STM32 Processor Board, nRF Module, and power supply. Following its receipt from the BAOD_BMMTMote, the health data is transmitted to a customized web dashboard via the BAOD_BMMRMote via its internet connection. The Bed-Type Turret Milling Machine's health status may be remotely monitored by operators thanks to its dashboard, which acts as a centralized interface.
BEST METHOD OF WORKING
The on-machine sensing unit is the BAOD_BMMTMote, which is outfitted with an STM32 Processor Board, nRF Module, vibration sensor, temperature sensor, accelerometer, and power supply. It integrates multiple sensors to monitor important parameters like acceleration, temperature, and vibrations, allowing real-time data collection for the health monitoring of bed-type turret milling machines in the steel industry.
The BAOD_BMMRMote, outfitted with an ESP32 Wifi Board, nRF Module, STM32 Processor Board, and Power Supply, executes central functions and acts as the gateway for data received from the BAOD_BMMTMote. This makes it possible for the state-of-the-art technology for bed-type turret milling machines in the steel sector to seamlessly transmit real-time health monitoring data to a customized web interface.
The core processing unit of the health monitoring system for bed-type turret milling machines in the steel industry is the STM32 Processor Board, which is integrated with both motes. It manages data from the integrated sensors on the BAOD_BMMTMote and enables effective communication with the nRF Module for seamless wireless transmission.
In the novel health monitoring system for bed-type turret milling machines in the steel industry, the nRF Module, which is integrated with both motes, is essential to the establishment of wireless communication between the BAOD_BMMTMote and BAOD_BMMRMote. This allows for the effective transmission of real-time health data from the milling machine to the remote monitoring unit.
In the steel industry's health monitoring system, the vibration sensor integrated with BAOD_BMMTMote measures and tracks vibrations generated during milling operations, offering vital information about the condition and effectiveness of bed-type turret milling machines.
The Temperature sensor, which is integrated with BAOD_BMMTMote, measures and tracks the operating temperature of bed-type turret milling machines. This provides essential information for the cutting-edge monitoring system used by the steel industry to track health in real-time.
The innovative monitoring system used by the steel industry is enhanced by the integration of the Accelerometer with BAOD_BMMTMote, which detects and records acceleration forces and provides vital information about the dynamic movements of bed-type turret milling machines.
The unique monitoring solution for the steel industry uses the ESP32 Wifi Board in conjunction with BAOD_BMMRMote to enable internet access and seamless data transmission to a customized web dashboard for remote health monitoring of bed-type turret milling machines.
To ensure consistent and dependable operation, the Power Supply plug-in into both BAOD_BMMTMote and BAOD_BMMRMote provides the electrical power required to support the sensors, processors, and communication modules in the health monitoring system for bed-type turret milling machines used in the steel industry.
ADVANTAGES OF THE INVENTION
1. The on-machine sensing unit, or BAOD_BMMTMote, integrates multiple sensors to track important factors including acceleration, temperature, and vibrations. This allows real-time data gathering to be collected for the purpose of monitoring the health of bed-type turret milling machines in the steel sector.
2. The innovative system for bed-type turret milling machines in the steel industry uses the BAOD_BMMRMote as its central unit, which is equipped with an ESP32 Wifi Board. This board facilitates internet connectivity and acts as the gateway for data received from the BAOD_BMMTMote, allowing for the seamless transmission of real-time health monitoring information to a customized web dashboard.
3. The STM32 Processor Board serves as the central processing unit in the health monitoring system for bed-type turret milling machines in the steel industry. It manages data from the integrated sensors on the BAOD_BMMTMote and enables effective communication with the nRF Module for seamless wireless transmission.
4. In the novel health monitoring system for bed-type turret milling machines in the steel industry, the nRF Module is essential to the establishment of wireless communication between the BAOD_BMMTMote and BAOD_BMMRMote. This communication allows for the effective transmission of real-time health data from the milling machine to the remote monitoring unit.
5. The BAOD_BMMTMote's vibration sensor records and analyzes vibrations generated during milling operations, offering vital information on the functionality and condition of bed-type turret milling machines in the steel industry's health monitoring system.
6. In order to provide essential data for real-time health monitoring in the cutting-edge monitoring system used by the steel industry, the temperature sensor on the BAOD_BMMTMote measures and tracks the operating temperature of bed-type turret milling machines.
7. The BAOD_BMMTMote's Accelerometer measures and logs acceleration forces, providing vital details regarding the dynamic motions of bed-type turret milling machines and augmenting the novel monitoring system for the steel industry's comprehensive health monitoring capabilities.
8. The BAOD_BMMRMote's ESP32 Wifi Board enables internet connectivity, allowing data to be transmitted seamlessly to a customized online dashboard for remote health monitoring of bed-type turret milling machines in the steel industry's cutting-edge monitoring system.
, Claims:1. A nrf-based add-on device and monitoring solution for health monitoring of bed-type turret milling machine in the steel industry comprises BAOD_BMMTMote (221), which is outfitted with an STM32 Processor Board (227), nRF Module (222), vibration sensor (226), temperature sensor (225), accelerometer (224), and power supply (223), it integrates multiple sensors to monitor important parameters like acceleration, temperature, and vibrations, allowing real-time data collection for the health monitoring of bed-type turret milling machines in the steel industry.
2. The device as claimed in claim 1, wherein the BAOD_BMMRMote, outfitted with an ESP32 Wifi Board, nRF Module, STM32 Processor Board, and Power Supply, executes central functions and acts as the gateway for data received from the BAOD_BMMTMote, this makes it possible for the state-of-the-art technology for bed-type turret milling machines in the steel sector to seamlessly transmit real-time health monitoring data to a customized web interface.
3. The device as claimed in claim 1, wherein the core processing unit of the health monitoring system for bed-type turret milling machines in the steel industry is the STM32 Processor Board, which is integrated with both motes, it manages data from the integrated sensors on the BAOD_BMMTMote and enables effective communication with the nRF Module for seamless wireless transmission.
4. The device as claimed in claim 1, wherein in the novel health monitoring system for bed-type turret milling machines in the steel industry, the nRF Module, which is integrated with both motes, is essential to the establishment of wireless communication between the BAOD_BMMTMote and BAOD_BMMRMote, this allows for the effective transmission of real-time health data from the milling machine to the remote monitoring unit.
5. The device as claimed in claim 1, wherein the steel industry's health monitoring system, the vibration sensor integrated with BAOD_BMMTMote measures and tracks vibrations generated during milling operations, offering vital information about the condition and effectiveness of bed-type turret milling machines.
6. The device as claimed in claim 1, wherein the Temperature sensor, which is integrated with BAOD_BMMTMote, measures and tracks the operating temperature of bed-type turret milling machines, this provides essential information for the cutting-edge monitoring system used by the steel industry to track health in real-time.
7. The device as claimed in claim 1, wherein the innovative monitoring system used by the steel industry is enhanced by the integration of the Accelerometer with BAOD_BMMTMote, which detects and records acceleration forces and provides vital information about the dynamic movements of bed-type turret milling machines.
8. The device as claimed in claim 1, wherein the unique monitoring solution for the steel industry uses the ESP32 Wifi Board in conjunction with BAOD_BMMRMote to enable internet access and seamless data transmission to a customized web dashboard for remote health monitoring of bed-type turret milling machines.
9. The device as claimed in claim 1, wherein to ensure consistent and dependable operation, the Power Supply plug-in into both BAOD_BMMTMote and BAOD_BMMRMote provides the electrical power required to support the sensors, processors, and communication modules in the health monitoring system for bed-type turret milling machines used in the steel industry.

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