METHOD FOR REMOTE OPERATION OF INTERMESHING TWIN-SCREW EXTRUDER FOR INTENSE TEXTILE MIXING USING CC3000 RF TECHNOLOGY

Abstract

A system for Remote Operation of Intermeshing Twin-Screw Extruder for Intense Textile Mixing Using CC3000 RF Technology comprises ROM_ITSEMote, which is outfitted with a TI MSP430 Board, CC3000 RF Module, Single Channel Relay Module, RTC Module, SD Card Module, and Power Supply. This allows for remote on and off control; wherein The TI MSP430 Board, CC3000 RF Module, GSM Modem, Display, Keypad, Buzzer, and Power Supply equipped ROM_ITSECMote is used to provide an advanced user interface with features that enable operators and authorized personnel to access a web dashboard and control the Intermeshing Twin-Screw Extruder remotely for intense textile mixing; and ensures efficient and easy control from any location. The integrated TI MSP430 Board in both nodes functions as the central control unit for ROM_ITSEMote and ROM_ITSECMote, enabling the processing, data administration, and communication functions necessary for the Intermeshing Twin-Screw Extruder's remote operation for intensive textile mixing.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Method for Remote Operation of Intermeshing Twin-Screw Extruder for Intense Textile Mixing Using CC3000 RF Technology.
BACKGROUND OF THE INVENTION
The problem this invention attempts to solve is the need for efficient and flexible control of Intermeshing Twin-Screw Extruders, which are used in difficult textile mixing operations. In the past, operational challenges brought about by the lack of remote control capabilities have required human presence for modifications and monitoring. Productivity is negatively impacted by this limitation, especially in circumstances when prompt control and intervention are critical.
US10124526B2 - An extruder is disclosed, and more particularly, to an integrated single screw extruder and a twin screw extruder for mixing, compounding, kneading and/or extruding of materials. The integrated extruder includes a first barrel assembly and a second barrel assembly. The integrated extruder further includes a first screw having a first threaded portion and a second threaded portion. The first threaded portion is housed within the first barrel assembly and is configured to provide upstream material processing. The second threaded portion is housed within the second barrel assembly and is configured to provide downstream material processing. The integrated extruder further includes a second screw having a non-threaded shaft portion and a threaded portion. The threaded portion of the second screw is housed within the second barrel assembly and is configured to provide the downstream material processing with the second threaded portion of the first screw.
Research Gap: A Cloud Technology in integration with CC3000 RF for textile industry innovation is the novelty of the system.
JPH0655612A - A perfect meshing double-screw extruder which rotates in the same direction comprises a kneading section A for melt kneading while moving a material of high viscosity in the barrel by the rotation of the screws driven in a barrel of the extruder and a quantitative extrusion for extruding quantitatively the material into a die of the discharge opening. The screws in the quantitative extrusion or part of the screws near the discharge opening are made up of trapezoid screws 1 and 2, and the whole or a part of the screws 3 in the kneading section A are made up of ball screws.
Research Gap: A Cloud Technology in integration with CC3000 RF for textile industry innovation is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative device makes it possible to remotely operate and monitor an Intermeshing Twin-Screw Extruder that is used for exacting textile mixing. Operators and authorized staff can supervise the extruder's on and off states, providing precise control over the mixing process, by means of wireless communication technology and internet access. The addition of an intuitive user interface that can be accessed by a keypad or a web dashboard increases the extruder's operational efficiency and versatility. This enables effortless management from any location with an internet connection.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The two key parts of the innovation are ROM_ITSEMote and ROM_ITSECMote, which each serve distinct purposes in enabling the remote control of an intermeshing twin-screw extruder. This device, which is built around a TI MSP430 Board, CC3000 RF Module, Single Channel Relay Module, RTC Module, SD Card Module, and Power Supply, is essential to the operation of the Intermeshing Twin-Screw Extruder. The gadget may receive commands from a distance thanks to wireless communication made possible by the CC3000 RF Module. The Single Channel Relay Module is utilized to handle the on and off states of the extruder, while the RTC Module assures perfect timing synchronization. Additionally, the SD Card Module can be utilized for logging or data storage.As the central control unit, the ROM_ITSEMote establishes a wireless link and manages the extruder's basic operational activities.
That being said, this apparatus, which is built around a TI MSP430 Board, CC3000 RF Module, GSM Modem, Display, Keypad, Buzzer, and Power Supply, offers a sophisticated and intuitive interface for controlling an extruder remotely. A GSM modem expands the possibilities for remote control by facilitating communication over cellular networks. With the Display and Keypad, user interaction is improved and commands may be tailored and made more intuitive. The Buzzer can serve as a warning system or a feedback mechanism. Operators and authorized people can access a web dashboard with a graphical user interface for easy control and monitoring when the ROM_ITSECMote is linked to the Internet.The system's flexibility is increased by this web-based interface, which enables customers to operate the extruder from almost any location with an internet connection. In order to create a dependable wireless connection between the operator and the Intermeshing Twin-Screw Extruder, both devices work together. The ROM_ITSECMote adds a sophisticated layer of user interface and internet connectivity, while the ROM_ITSEMote handles fundamental control operations. Through either a keypad or a web dashboard, operators and authorized users can issue commands, monitor the extruder's status, and assure efficient and controlled mixing procedures.
BEST METHOD OF WORKING
1. The Intermeshing Twin-Screw Extruder for intense textile mixing is given basic operational management and wireless communication through the ROM_ITSEMote, which is outfitted with a TI MSP430 Board, CC3000 RF Module, Single Channel Relay Module, RTC Module, SD Card Module, and Power Supply. This allows for remote on and off control.
2. The TI MSP430 Board, CC3000 RF Module, GSM Modem, Display, Keypad, Buzzer, and Power Supply equipped ROM_ITSECMote is used to provide an advanced user interface with features that enable operators and authorized personnel to access a web dashboard and control the Intermeshing Twin-Screw Extruder remotely for intense textile mixing. This ensures efficient and easy control from any location.
3. The integrated TI MSP430 Board in both nodes functions as the central control unit for ROM_ITSEMote and ROM_ITSECMote, enabling the processing, data administration, and communication functions necessary for the Intermeshing Twin-Screw Extruder's remote operation for intensive textile mixing.
4. The CC3000 RF Module, which is integrated into both nodes, is utilized to enable wireless communication in the ROM_ITSEMote and ROM_ITSECMote. This enables internet connectivity for advanced user interface features and permits remote control and monitoring of the Intermeshing Twin-Screw Extruder for intense textile mixing.
5. One of the most important parts of ROM_ITSEMote for remotely controlling the fundamental operational components of the mixing process is the Single Channel Relay Module, which is interfaced in the device and used to manage the Intermeshing Twin-Screw Extruder's on and off states.
6. Both the SD Card Module and the RTC Module are integrated into ROM_ITSEMote. The SD Card Module makes data logging and storage easier in ROM_ITSEMote, while the RTC Module guarantees exact timing synchronization for operational control. Taken together, these two modules improve the functionality and efficiency of the Intermeshing Twin-Screw Extruder's remote operation for intense textile mixing.
7. Through the use of the built-in GSM modem in the ROM_ITSECMote, operators and authorized personnel can monitor and control the Intermeshing Twin-Screw Extruder for intense textile mixing from any location with mobile network coverage. This expands the possibilities for remote control and makes Internet connectivity easier.
8. To improve the intuitive control over the Intermeshing Twin-Screw Extruder for intense textile mixing, operators and authorized staff can input commands using the Keypad integrated into ROM_ITSECMote.
9. To provide effective control and real-time feedback, the Intermeshing Twin-Screw Extruder for intense textile mixing can be monitored and interacted with by operators and authorized people through a visual interface displayed on the ROM_ITSECMote Display.
10. To ensure the Intermeshing Twin-Screw Extruder operates continuously and dependably for intense textile mixing, the Power Supply, which is externally plugged into both motes, provides the required electrical energy.
ADVANTAGES OF THE INVENTION
1. The Intermeshing Twin-Screw Extruder's fundamental control unit, the ROM_ITSEMote, facilitates wireless communication and basic operational administration of the apparatus for intensive textile mixing. Key components including the TI MSP430 Board, CC3000 RF Module, Single Channel Relay Module, RTC Module, SD Card Module, and Power Supply are integrated to ensure remote on and off control.
2. The advanced user interface offered by the ROM_ITSECMote, which includes features like a GSM modem, display, keypad, and buzzer, boosts creativity. In addition to allowing operators and authorized people to access a web dashboard and remotely operate the Intermeshing Twin-Screw Extruder for severe textile mixing, this also provides Internet connectivity, guaranteeing easy-to-use and effective control from any place.
3. Wireless communication is made possible in both ROM_ITSEMote and ROM_ITSECMote thanks to the CC3000 RF Module. It enables internet access for improved user interface features and permits remote control and monitoring of the Intermeshing Twin-Screw Extruder for intense textile mixing.
4. The Intermeshing Twin-Screw Extruder's on and off states are managed by the Single Channel Relay Module, which is an essential part of ROM_ITSEMote for remotely controlling the fundamental operational features of the mixing process.
5. The RTC Module ensures perfect timing synchronization for operational control, while the SD Card Module facilitates data saving and logging in ROM_ITSEMote. All of these parts work together to improve the effectiveness and functionality of the Intermeshing Twin-Screw Extruder's remote operation for intense textile mixing.
6. Cellular communication is made possible by the GSM modem in ROM_ITSECMote, which increases the scope of remote control options and makes Internet connectivity easier. This enables the Intermeshing Twin-Screw Extruder for severe textile mixing to be controlled and monitored by operators and authorized staff from any place with mobile network access.
7. The Keypad built into ROM_ITSECMote offers operators and authorized workers an easy-to-use interface for inputting commands, improving intuitive control over the Intermeshing Twin-Screw Extruder for vigorous textile mixing.
, Claims:1. A system for Remote Operation of Intermeshing Twin-Screw Extruder for Intense Textile Mixing Using CC3000 RF Technology comprises ROM_ITSEMote, which is outfitted with a TI MSP430 Board, CC3000 RF Module, Single Channel Relay Module, RTC Module, SD Card Module, and Power Supply. This allows for remote on and off control; wherein The TI MSP430 Board, CC3000 RF Module, GSM Modem, Display, Keypad, Buzzer, and Power Supply equipped ROM_ITSECMote is used to provide an advanced user interface with features that enable operators and authorized personnel to access a web dashboard and control the Intermeshing Twin-Screw Extruder remotely for intense textile mixing; and ensures efficient and easy control from any location.
2. The system as claimed in claim 1, wherein the integrated TI MSP430 Board in both nodes functions as the central control unit for ROM_ITSEMote and ROM_ITSECMote, enabling the processing, data administration, and communication functions necessary for the Intermeshing Twin-Screw Extruder's remote operation for intensive textile mixing.
3. The system as claimed in claim 1, wherein the CC3000 RF Module, which is integrated into both nodes, is utilized to enable wireless communication in the ROM_ITSEMote and ROM_ITSECMote; and enables internet connectivity for advanced user interface features and permits remote control and monitoring of the Intermeshing Twin-Screw Extruder for intense textile mixing.
4. The system as claimed in claim 1, wherein ROM_ITSEMote for remotely controlling the fundamental operational components of the mixing process is the Single Channel Relay Module, which is interfaced in the device and used to manage the Intermeshing Twin-Screw Extruder's on and off states.
5. The system as claimed in claim 1, wherein both the SD Card Module and the RTC Module are integrated into ROM_ITSEMote; and the SD Card Module makes data logging and storage easier in ROM_ITSEMote, while the RTC Module guarantees exact timing synchronization for operational control; and taken together, these two modules improve the functionality and efficiency of the Intermeshing Twin-Screw Extruder's remote operation for intense textile mixing.
6. The system as claimed in claim 1, wherein through the use of the built-in GSM modem in the ROM_ITSECMote, operators and authorized personnel can monitor and control the Intermeshing Twin-Screw Extruder for intense textile mixing from any location with mobile network coverage; and this expands the possibilities for remote control and makes Internet connectivity easier.
7. The system as claimed in claim 1, wherein to improve the intuitive control over the Intermeshing Twin-Screw Extruder for intense textile mixing, operators and authorized staff can input commands using the Keypad integrated into ROM_ITSECMote.
8. The system as claimed in claim 1, wherein to provide effective control and real-time feedback, the Intermeshing Twin-Screw Extruder for intense textile mixing is monitored and interacted with by operators and authorized people through a visual interface displayed on the ROM_ITSECMote Display.
9. The system as claimed in claim 1, wherein to ensure the Intermeshing Twin-Screw Extruder operates continuously and dependably for intense textile mixing, the Power Supply, which is externally plugged into both motes, provides the required electrical energy.

Documents