MATERIAL DISCHARGE APPARATUS WITH ROTARY SCRAPER ASSEMBLY FOR RESIDUE REMOVAL

Abstract

The present disclosure discloses a material discharge apparatus comprising a rotary scraper assembly positioned within a decomposition chamber for residue removal, a debris collection chute located beneath the rotary scraper assembly to gather dislodged material, and a timed rotation motor intersecting the rotary scraper assembly to induce periodic rotation, maintaining optimal airflow and preventing buildup in the decomposition chamber.

Specification

Description:Field of the Invention


The present disclosure generally relates to material discharge systems. Further, the present disclosure particularly relates to a material discharge apparatus with a rotary scraper assembly for residue removal.
Background
The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
Various material discharge systems have been developed for the purpose of effectively removing residue or debris from decomposition chambers or similar environments. Such systems generally employ mechanical assemblies that scrape, vacuum, or otherwise gather debris for disposal. Many of these systems use static or continuous mechanisms to perform debris collection. However, various drawbacks are associated with conventional systems, especially when the systems are employed for prolonged periods.
Mechanical scraping systems are commonly used to dislodge accumulated debris from surfaces within decomposition chambers. These systems typically incorporate rotating or reciprocating components that make direct contact with the accumulated material. However, the continuous operation of such systems often results in uneven debris removal, particularly in areas where buildup is denser. This uneven removal frequently causes airflow restrictions, ultimately leading to decreased efficiency of the decomposition process. Moreover, the mechanical wear caused by the constant scraping action of such systems significantly reduces the lifespan of the components involved. Vibrations introduced during operation also contribute to operational noise, which is undesirable in industrial environments.
Another category of systems utilizes vacuum-based debris collection, wherein suction mechanisms remove accumulated debris from the chamber. Such vacuum systems generally operate by continuously drawing air through the chamber, thereby transporting debris into collection chutes or containers. While such systems may be effective for certain types of debris, they face limitations when dealing with larger, more compacted materials. Continuous vacuum operation also tends to cause the frequent clogging of suction pathways, necessitating frequent maintenance and reducing the overall operational time of such systems. In addition, such vacuum systems often fail to adequately prevent buildup in areas that are not directly in the suction path, resulting in incomplete debris removal and requiring manual intervention.
A third category of material discharge systems employs automated sweeping or rotating brushes to remove debris from chamber surfaces. Such systems generally operate by rotating brushes that come into contact with the chamber walls and dislodge material that has accumulated over time. While automated brush systems may be more efficient than manual scraping, such systems still suffer from various limitations. Over time, debris buildup in areas not reachable by the brushes leads to reduced airflow within the chamber, which in turn negatively impacts the overall operational efficiency of the system. Furthermore, periodic maintenance is required to replace worn brushes or clear debris that may become trapped within the assembly.
Moreover, various systems employ continuous rotation motors to drive the operation of debris removal components. Although such systems provide consistent motion, continuous operation leads to significant mechanical wear and unnecessary energy consumption. Continuous rotation motors are prone to overheating, which further degrades operational efficiency and requires additional cooling mechanisms. The lack of periodic or timed operation also results in material buildup in certain areas of the decomposition chamber, leading to airflow inefficiencies.
In light of the above discussion, there exists an urgent need for solutions that overcome the problems associated with conventional systems and/or techniques for the effective removal of residue and debris from decomposition chambers, maintaining optimal airflow, and reducing mechanical wear.
Summary
The following presents a simplified summary of various aspects of this disclosure in order to provide a basic understanding of such aspects. This summary is not an extensive overview of all contemplated aspects, and is intended to neither identify key or critical elements nor delineate the scope of such aspects. Its purpose is to present some concepts of this disclosure in a simplified form as a prelude to the more detailed description that is presented later.
The following paragraphs provide additional support for the claims of the subject application.
An objective of the present disclosure aims to provide a material discharge apparatus to effectively remove residue and prevent material buildup in a decomposition chamber. Furthermore, the system of the present disclosure aims to maintain operational stability while ensuring continuous removal of debris.
In an aspect, the present disclosure provides a material discharge apparatus comprising a rotary scraper assembly positioned within a decomposition chamber for residue removal, a debris collection chute located beneath the rotary scraper assembly to gather dislodged material, and a timed rotation motor intersecting the rotary scraper assembly to induce periodic rotation, maintaining optimal airflow and preventing buildup in the decomposition chamber.
Further, the rotary scraper assembly comprises a plurality of scraping blades radially arranged to facilitate removal of residue within the decomposition chamber. The scraping blades adjust their angle relative to the chamber surface for optimal contact during rotation, thereby enhancing the apparatus's cleaning efficiency. The debris collection chute is transversely aligned with the rotary scraper assembly to direct dislodged material away from the decomposition chamber, reducing blockage and enabling continuous operation.
Moreover, the timed rotation motor includes a torque adjustment unit that controls the rotational speed of the rotary scraper assembly based on detected buildup within the decomposition chamber, enhancing residue removal efficiency. Additionally, a vibration damper derived from a railway train coach suspension system is integrally connected to the decomposition chamber to absorb operational vibrations, ensuring stability during the rotary scraper assembly's operation. A guide rail, derived from railway train coach track systems, is mounted along the debris collection chute to direct collected debris into a disposal container.
Additionally, the rotary scraper assembly includes a pivoting joint that allows axial adjustment, with said joint aligned with the timed rotation motor to modify the contact pressure between the scraping blades and the inner surface of the decomposition chamber. The timed rotation motor also incorporates an integrated thermal sensor that monitors the temperature within the decomposition chamber during operation, triggering adjustments in rotation speed to prevent overheating.
Furthermore, the debris collection chute is provided with a detachable sealing lid to contain airborne particulates dislodged by the rotary scraper assembly, maintaining an environmentally controlled discharge process. The decomposition chamber is also equipped with an inspection window made of heat-resistant glass, positioned adjacent to the rotary scraper assembly, to enable visual monitoring of residue accumulation and scraping operations.

Brief Description of the Drawings


The features and advantages of the present disclosure would be more clearly understood from the following description taken in conjunction with the accompanying drawings in which:
FIG. 1 illustrates a material discharge apparatus (100), in accordance with the embodiments of the present disclosure.
FIG. 2 illustrates the sequential operation of the material discharge apparatus (100), in accordance with the embodiments of the present disclosure.
Detailed Description
In the following detailed description of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to claim those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims and equivalents thereof.
The use of the terms "a" and "an" and "the" and "at least one" and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term "at least one" followed by a list of one or more items (for example, "at least one of A and B") is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms "comprising," "having," "including," and "containing" are to be construed as open-ended terms (i.e., meaning "including, but not limited to,") unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., "such as") provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Pursuant to the "Detailed Description" section herein, whenever an element is explicitly associated with a specific numeral for the first time, such association shall be deemed consistent and applicable throughout the entirety of the "Detailed Description" section, unless otherwise expressly stated or contradicted by the context.
As used herein, the term "material discharge apparatus" is used to refer to a device enabling the removal and collection of residual materials from a chamber designed for decomposition. The material discharge apparatus incorporates several components, including a rotary scraper assembly, a debris collection chute, and a timed rotation motor. Such an apparatus finds application in systems where material buildup must be managed efficiently to maintain optimal operation conditions. The material discharge apparatus operates by gathering and removing debris, thereby enabling continuous and uninterrupted system performance in environments prone to residue accumulation.
As used herein, the term "rotary scraper assembly" is used to refer to a rotating mechanism integrated into the material discharge apparatus for the removal of residue. Such a rotary scraper assembly is located within a decomposition chamber and operates by mechanically scraping off accumulated material from the chamber's surfaces. The rotary scraper assembly is driven by an external power source, ensuring systematic debris removal. The mechanism's operation enables the chamber to remain clear of obstructions, thereby improving overall system efficiency. Said rotary scraper assembly functions under controlled conditions to meet specific operational parameters.
As used herein, the term "decomposition chamber" is used to refer to a space within the material discharge apparatus where decomposition processes occur. Such a decomposition chamber houses the rotary scraper assembly and is structured to facilitate the controlled breakdown of materials. The decomposition chamber must remain free from material buildup to maintain its effectiveness. The integration of the rotary scraper assembly inside said chamber enables the prevention of clogging or obstructions. Additionally, the chamber's design ensures compatibility with the remaining apparatus components for optimal residue management.
As used herein, the term "debris collection chute" is used to refer to a passageway positioned beneath the rotary scraper assembly to gather and direct dislodged material. Such a debris collection chute enables the efficient removal of scraped-off residue from the decomposition chamber. The chute's placement allows gravity to assist in the collection process, where dislodged material is directed into the chute for subsequent disposal. The debris collection chute operates in conjunction with the rotary scraper assembly, ensuring uninterrupted removal of materials during the decomposition process.
As used herein, the term "timed rotation motor" is used to refer to a motor incorporated into the material discharge apparatus to induce periodic rotation in the rotary scraper assembly. Such a timed rotation motor ensures that the scraper assembly rotates at set intervals, maintaining consistent removal of residue and preventing any buildup in the decomposition chamber. The motor's timing mechanisms are calibrated to optimize the balance between operational efficiency and the mechanical demands of the apparatus. Said motor is integral to ensuring the consistent operation of the rotary scraper assembly.
FIG. 1 illustrates a material discharge apparatus (100), in accordance with the embodiments of the present disclosure. In an embodiment, a rotary scraper assembly (102) is positioned within a decomposition chamber (104) for the purpose of residue removal. The rotary scraper assembly (102) comprises a set of blades or scrapers mounted on a rotating shaft. Said assembly (102) is powered by a drive mechanism, which can include a motor or other rotational means. The rotary scraper assembly (102) operates by rotating the blades or scrapers along the internal surfaces of the decomposition chamber (104), where residue tends to accumulate during the decomposition process. As the rotary scraper assembly (102) rotates, the blades dislodge material from the walls and floor of the decomposition chamber (104). The size, shape, and material of the blades in the rotary scraper assembly (102) can be adjusted depending on the type of residue present and the nature of the decomposition process. The rotational speed and frequency of the rotary scraper assembly (102) may also vary based on the specific operational requirements. The placement of the rotary scraper assembly (102) within the decomposition chamber (104) is such that it covers a substantial portion of the chamber's surface, ensuring that residue is efficiently removed. The rotary scraper assembly (102) operates in conjunction with other elements of the material discharge apparatus (100) to maintain a clear chamber for optimal decomposition conditions. In addition to mechanical scraping, the rotary scraper assembly (102) may facilitate the movement of dislodged materials toward a collection point for further processing.
In an embodiment, a debris collection chute (106) is located beneath the rotary scraper assembly (102) to gather dislodged material from the decomposition chamber (104). The debris collection chute (106) is positioned strategically so that material removed by the rotary scraper assembly (102) falls directly into said chute (106). The chute (106) is sloped or angled to guide the dislodged material toward a designated collection area, where it can be stored or removed from the system. The debris collection chute (106) can be constructed from materials resistant to the type of residue being processed to prevent wear or damage over time. The size of the chute (106) is determined based on the expected volume of debris generated during the operation of the rotary scraper assembly (102). Additionally, the debris collection chute (106) may be equipped with vibration or shaking mechanisms to prevent clogging or accumulation of material within the chute. The positioning and design of the debris collection chute (106) ensure that the residue is effectively captured and removed, preventing any buildup within the decomposition chamber (104). The debris collection chute (106) works in tandem with the rotary scraper assembly (102) to continuously clear dislodged materials, thus contributing to the overall efficiency of the material discharge apparatus (100).
In an embodiment, a timed rotation motor (108) intersects the rotary scraper assembly (102) to induce periodic rotation, maintaining optimal airflow and preventing buildup within the decomposition chamber (104). The timed rotation motor (108) is connected to the rotary scraper assembly (102) via a drive shaft or gear system. Said motor (108) is programmed or mechanically set to rotate the scraper assembly (102) at predetermined intervals. This periodic rotation is crucial for ensuring that the decomposition chamber (104) remains free from residue buildup. By rotating the scraper assembly (102) intermittently, the motor (108) prevents continuous friction or wear on the components while ensuring that any newly accumulated residue is regularly removed. The timed rotation motor (108) can be adjusted to vary the rotation speed and intervals depending on the specific decomposition process requirements. The intersection of the motor (108) with the scraper assembly (102) is designed to provide smooth and controlled rotational movement. Additionally, the motor (108) contributes to maintaining airflow within the decomposition chamber (104) by preventing the buildup of material that could obstruct air circulation. The positioning and operation of the timed rotation motor (108) enable continuous and efficient operation of the material discharge apparatus (100), supporting the consistent removal of residue from the decomposition chamber (104).
In an embodiment, the rotary scraper assembly (102) comprises a plurality of scraping blades radially arranged to facilitate the removal of residue within the decomposition chamber (104). Said scraping blades are distributed evenly around a central axis of the rotary scraper assembly (102), allowing for complete and uniform coverage of the interior surface of the decomposition chamber (104). The scraping blades are designed to adjust their angle relative to the chamber surface during rotation. Such adjustment enables the blades to maintain optimal contact with the chamber surface, ensuring effective residue removal despite surface irregularities. The angle adjustment mechanism may be based on a spring-loaded or hydraulic system that responds to the pressure exerted by accumulated residue, automatically adjusting the blade angle as needed. Additionally, the scraping blades can be constructed from durable, wear-resistant materials such as hardened steel or composite alloys, suitable for prolonged operation in environments prone to abrasion. The radial arrangement of the blades enables continuous rotation without interference, and the angle adjustment feature provides versatility in adapting to different types of residue within the decomposition chamber (104).
In an embodiment, the debris collection chute (106) is transversely aligned with the rotary scraper assembly (102) to direct dislodged material away from the decomposition chamber (104). The chute (106) is positioned directly beneath the rotary scraper assembly (102) so that any dislodged material falls immediately into the chute (106). Said transverse alignment ensures that the material is efficiently guided away from the chamber (104) without impeding the operation of the scraper assembly (102). The chute (106) may include a sloped or angled surface that facilitates the smooth flow of debris toward an external collection area or a waste container. The chute (106) can also be constructed with a smooth internal lining or coated with anti-friction materials to prevent residue from adhering to its surfaces, thereby reducing the risk of blockage. In some embodiments, the chute (106) may also be equipped with a mechanism that periodically clears any material buildup to maintain uninterrupted operation. The positioning and design of the debris collection chute (106) enable efficient and continuous material discharge.
In an embodiment, the timed rotation motor (108) is equipped with a torque adjustment unit that controls the rotational speed of the rotary scraper assembly (102) based on the detected buildup within the decomposition chamber (104). The torque adjustment unit is operatively connected to a sensor or monitoring system that detects the level of residue accumulation on the interior surfaces of the decomposition chamber (104). As residue buildup increases, the torque adjustment unit increases the rotational force applied by the motor (108), enabling the rotary scraper assembly (102) to operate with greater power and efficiency. Conversely, when minimal buildup is detected, the torque adjustment unit reduces the rotational speed to conserve energy and reduce wear on the mechanical components. The torque adjustment unit may be based on mechanical, hydraulic, or electronic control systems, depending on the specific application and operational requirements. The integration of the torque adjustment unit with the timed rotation motor (108) enables dynamic and responsive control of the rotary scraper assembly (102), allowing the apparatus (100) to adapt to varying conditions within the decomposition chamber (104).
In an embodiment, the material discharge apparatus (100) further comprises a vibration damper (110) derived from a railway train coach suspension system, said vibration damper (110) is integrally connected to the decomposition chamber (104) to absorb operational vibrations. The vibration damper (110) is mounted at key points along the frame of the decomposition chamber (104) where rotational forces generated by the rotary scraper assembly (102) are most likely to induce vibrations. Said damper (110) is constructed from durable materials designed to withstand repeated vibrational stresses without degradation. The technology for such dampers (110) originates from suspension systems used in railway train coaches, which are engineered to handle large mechanical loads and continuous operational motion. By integrating the vibration damper (110), the material discharge apparatus (100) achieves greater stability during operation, reducing the likelihood of structural fatigue or misalignment of components. The damper (110) may also help minimize noise and vibration transmission to surrounding structures.
In an embodiment, the material discharge apparatus (100) further comprises a guide rail (112) mounted along the debris collection chute (106), said guide rail (112) is derived from railway train coach track systems. The guide rail (112) is positioned to direct collected debris into a designated disposal container, ensuring smooth and efficient material transfer from the debris collection chute (106) to the external waste management system. Said guide rail (112) operates similarly to track systems used in railway coaches, providing a controlled and guided pathway for the material. The rail (112) may be constructed from stainless steel or other corrosion-resistant materials, enabling it to withstand the harsh conditions within the decomposition chamber (104). The guide rail (112) may also include adjustable supports to accommodate various chute configurations and disposal container sizes. Additionally, the guide rail (112) helps prevent debris from spilling or becoming lodged during transfer, ensuring continuous and uninterrupted material removal.
In an embodiment, the rotary scraper assembly (102) further comprises a pivoting joint allowing axial adjustment, said pivoting joint is aligned with the timed rotation motor (108) to modify the contact pressure between the scraping blades and the inner surface of the decomposition chamber (104). The pivoting joint allows the scraper assembly (102) to adjust its angle of operation dynamically in response to variations in the surface conditions of the decomposition chamber (104). By modifying the contact pressure, the pivoting joint ensures that the scraping blades maintain consistent and effective contact with the chamber surface, regardless of any warping or uneven residue buildup. The alignment of the pivoting joint with the motor (108) enables coordinated movement, ensuring that the scraper assembly (102) remains in optimal operating position throughout the rotation cycle. The pivoting mechanism is designed for durability and can be constructed from high-strength materials, such as reinforced steel or titanium, depending on the application.
In an embodiment, the timed rotation motor (108) comprises an integrated thermal sensor that monitors the temperature of the decomposition chamber (104) during operation. The thermal sensor is positioned near the motor (108) and other key components of the apparatus (100) to detect any increases in temperature that could indicate overheating. Said sensor is programmed to trigger adjustments in the rotational speed of the motor (108) when a specified temperature threshold is exceeded. By reducing the rotation speed during high-temperature conditions, the thermal sensor helps to prevent overheating and potential damage to the rotary scraper assembly (102) or the decomposition chamber (104). The integration of the thermal sensor within the motor (108) provides real-time feedback on the operational environment and helps maintain the structural integrity of the apparatus (100) during extended operation.
In an embodiment, the debris collection chute (106) is configured with a detachable sealing lid to contain any airborne particulates dislodged by the rotary scraper assembly (102). The sealing lid is designed to fit securely over the opening of the chute (106) and can be removed when necessary for cleaning or maintenance. Said lid prevents particulates from escaping into the surrounding environment, maintaining an environmentally controlled discharge process. The lid may be constructed from lightweight, durable materials, such as aluminum or composite plastic, that provide a secure seal without adding significant weight or complexity to the chute (106). The detachable nature of the lid allows for flexibility in operation, ensuring that the material discharge apparatus (100) can adapt to different operational requirements.
In an embodiment, the decomposition chamber (104) is equipped with an inspection window made of heat-resistant glass, said inspection window is positioned adjacent to the rotary scraper assembly (102) to allow visual monitoring of residue accumulation and scraping operations. The inspection window provides a clear view of the internal processes within the decomposition chamber (104), enabling operators to assess the efficiency of the rotary scraper assembly (102) in real time. Said window is constructed from heat-resistant glass to withstand the high temperatures generated during decomposition. The placement of the inspection window ensures that it remains free from debris while providing maximum visibility into critical areas of the chamber.
FIG. 2 illustrates the sequential operation of the material discharge apparatus (100), in accordance with the embodiments of the present disclosure. The user initiates the process by activating the timed rotation motor (108), which induces periodic rotation of the rotary scraper assembly (102). Positioned within the decomposition chamber (104), the rotary scraper assembly (102) rotates, scraping residue off the chamber's surfaces. As the residue is dislodged, it falls into the debris collection chute (106) located beneath the rotary scraper assembly (102). The chute (106) efficiently gathers and directs the dislodged material away from the decomposition chamber (104) for collection. Throughout the process, the timed rotation motor (108) ensures that the rotary scraper assembly (102) operates periodically to prevent buildup within the decomposition chamber (104), maintaining optimal airflow and system performance. Finally, the gathered debris is collected for further disposal or processing, completing the operational cycle of the apparatus.
In an embodiment, the rotary scraper assembly (102) positioned within the decomposition chamber (104) facilitates residue removal by employing mechanical scraping action. Said assembly (102) rotates within the chamber (104) to dislodge accumulated material from the chamber's inner surfaces, allowing for consistent clearing of debris. The positioning of the rotary scraper assembly (102) ensures continuous contact with the chamber (104), which prevents buildup and promotes airflow during the decomposition process. The consistent rotation of the scraper assembly (102) ensures uniform cleaning across all areas of the chamber (104), reducing the potential for localized obstructions. Additionally, by maintaining a clear chamber, the rotary scraper assembly (102) aids in optimizing airflow through the decomposition chamber (104), preventing excessive heat accumulation and promoting efficient processing conditions. The mechanical interaction between the scraper assembly (102) and the chamber (104) thus provides continuous residue management, allowing the apparatus (100) to maintain operational stability.
In an embodiment, the rotary scraper assembly (102) comprises a plurality of scraping blades radially arranged to optimize the removal of residue within the decomposition chamber (104). Said scraping blades are positioned at uniform radial intervals around the rotary axis, ensuring that residue is scraped from all interior surfaces of the chamber (104) during rotation. The blades are configured to adjust their angle relative to the surface of the chamber (104) to maintain optimal contact, regardless of surface irregularities or the type of residue present. This angle adjustment feature allows for more effective scraping across varying debris conditions, preventing accumulation in hard-to-reach areas. The radial arrangement of the blades ensures that material is efficiently dislodged and directed toward the debris collection chute (106), maintaining operational flow without interruption. The adjustability of the scraping blades allows the rotary scraper assembly (102) to perform effectively in a variety of operating environments, contributing to more reliable and consistent residue removal.
In an embodiment, the debris collection chute (106) is transversely aligned with the rotary scraper assembly (102) to efficiently direct dislodged material away from the decomposition chamber (104). The transverse alignment ensures that material falling from the scraper assembly (102) is immediately collected in the chute (106), reducing the likelihood of blockage within the chamber (104). The chute (106) is strategically positioned below the assembly (102) so that gravity aids in the movement of debris from the chamber (104) into the chute (106). The angled orientation of the chute (106) further facilitates this movement, guiding debris toward the disposal point without risk of backflow into the chamber (104). The transverse configuration also minimizes airflow disruption, allowing for the simultaneous operation of the rotary scraper assembly (102) and material collection without clogging or interruption. The combination of these features contributes to maintaining continuous operation and reducing maintenance intervals.
In an embodiment, the timed rotation motor (108) is equipped with a torque adjustment unit that dynamically controls the rotational speed of the rotary scraper assembly (102) based on the detected buildup within the decomposition chamber (104). Said torque adjustment unit monitors the resistance encountered by the scraper assembly (102) as residue accumulates inside the chamber (104). When higher levels of buildup are detected, the torque unit increases motor output to provide additional rotational force, ensuring that the scraper blades can effectively remove the residue. Conversely, the torque unit decreases motor speed during periods of low resistance, conserving energy and minimizing wear on mechanical components. This automatic adjustment in speed ensures that the scraper assembly (102) operates optimally regardless of the residue's density or volume. The variable torque control contributes to consistent residue management and prolongs the operational lifespan of the motor (108) and related components.
In an embodiment, the material discharge apparatus (100) further comprises a vibration damper (110) derived from a railway train coach suspension system, said vibration damper (110) is integrally connected to the decomposition chamber (104) to absorb operational vibrations. The integration of the vibration damper (110) provides mechanical stability during the operation of the rotary scraper assembly (102), mitigating any vibrational forces generated by the rotation of the assembly (102) or the interaction between the scraper blades and the chamber (104) surfaces. Said damper (110) is specifically adapted from suspension technologies used in railway train systems, which are designed to handle high levels of mechanical stress. The damper (110) reduces the transmission of vibrations to other components of the apparatus (100), minimizing the risk of structural fatigue or mechanical misalignment over time. This absorption of vibrations also enhances the overall durability of the apparatus (100), ensuring consistent performance during prolonged use.
In an embodiment, the material discharge apparatus (100) further comprises a guide rail (112) mounted along the debris collection chute (106), said guide rail (112) derived from railway train coach track systems. The guide rail (112) serves to direct collected debris from the chute (106) into a designated disposal container, ensuring a smooth transfer of material. The guide rail (112) is positioned to align with the opening of the chute (106), enabling debris to travel along a controlled path, minimizing the risk of spillage or misdirection during disposal. The rail (112) design, influenced by train track systems, offers high stability and smooth guidance, allowing debris to move efficiently from the chute (106) to the disposal container. The material used in the guide rail (112) is corrosion-resistant, ensuring that it can withstand the harsh environmental conditions often encountered in decomposition processes. The presence of the guide rail (112) contributes to an uninterrupted debris removal process, promoting continuous operation of the apparatus (100).
In an embodiment, the rotary scraper assembly (102) further comprises a pivoting joint that allows axial adjustment, said pivoting joint is aligned with the timed rotation motor (108) to modify the contact pressure between the scraping blades and the inner surface of the decomposition chamber (104). The pivoting joint enables the scraper assembly (102) to adjust its axial position dynamically, accommodating for variations in residue thickness or chamber surface irregularities. This adjustment modifies the contact pressure applied by the blades during rotation, ensuring consistent scraping performance without causing excessive wear on the chamber (104) or the blades. The axial flexibility provided by the pivoting joint allows the scraper assembly (102) to adapt to changing conditions within the chamber (104) in real time, optimizing residue removal. The alignment of the pivoting joint with the motor (108) further ensures that the axial adjustments occur smoothly and in coordination with the rotational speed, enhancing the overall effectiveness of the scraping operation.
In an embodiment, the timed rotation motor (108) comprises an integrated thermal sensor that monitors the temperature of the decomposition chamber (104) during operation. The thermal sensor is positioned near the motor (108) and key components to detect heat levels within the chamber (104). When the sensor registers temperatures exceeding a predefined threshold, it triggers an adjustment in the rotational speed of the motor (108) to prevent overheating. Slowing down the motor (108) under high-temperature conditions reduces friction and heat generation, helping to maintain safe operational limits and prevent potential damage to the scraper assembly (102) or the chamber (104). This temperature monitoring system provides real-time feedback on the chamber (104) conditions, allowing the apparatus (100) to maintain structural integrity and operate effectively over extended periods.
In an embodiment, the debris collection chute (106) is configured with a detachable sealing lid to contain any airborne particulates dislodged by the rotary scraper assembly (102). The sealing lid is positioned over the chute (106) and can be securely fastened to prevent particulates from escaping into the surrounding environment during operation. Said lid helps to maintain an environmentally controlled discharge process by ensuring that dust, fibers, or other fine materials do not become airborne when debris is collected. The lid can be easily removed for maintenance or cleaning, allowing for flexible operation. This containment mechanism also contributes to a safer working environment by preventing particulate contamination outside the decomposition chamber (104).
In an embodiment, the decomposition chamber (104) is equipped with an inspection window made of heat-resistant glass, said inspection window positioned adjacent to the rotary scraper assembly (102) to allow visual monitoring of residue accumulation and scraping operations. The window provides a clear view of the chamber's interior, enabling operators to monitor the scraping process without interrupting the operation of the apparatus (100). The heat-resistant glass ensures that the window can withstand the elevated temperatures typically present within the decomposition chamber (104) during operation. The positioning of the window near the rotary scraper assembly (102) allows for immediate assessment of residue buildup, ensuring that any potential issues can be identified and addressed promptly without requiring system shutdown or disassembly.
Example embodiments herein have been described above with reference to block diagrams and flowchart illustrations of methods and apparatuses. It will be understood that each block of the block diagrams and flowchart illustrations, and combinations of blocks in the block diagrams and flowchart illustrations, respectively, can be implemented by various means including hardware, software, firmware, and a combination thereof. For example, in one embodiment, each block of the block diagrams and flowchart illustrations, and combinations of blocks in the block diagrams and flowchart illustrations can be implemented by computer program instructions. These computer program instructions may be loaded onto a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions which execute on the computer or other programmable data processing apparatus create means for implementing the functions specified in the flowchart block or blocks.
Operations in accordance with a variety of aspects of the disclosure is described above would not have to be performed in the precise order described. Rather, various steps can be handled in reverse order or simultaneously or not at all.
While several implementations have been described and illustrated herein, a variety of othe












I/We Claims


A material discharge apparatus (100), comprising:
a rotary scraper assembly (102) positioned within a decomposition chamber (104) for residue removal;
a debris collection chute (106) located beneath the rotary scraper assembly (102) to gather dislodged material;
and a timed rotation motor (108) intersecting the rotary scraper assembly (102) to induce periodic rotation, maintaining optimal airflow and preventing buildup in said decomposition chamber (104).
The material discharge apparatus (100) of claim 1, wherein the rotary scraper assembly (102) comprises a plurality of scraping blades radially arranged to facilitate removal of residue within the decomposition chamber (104), said scraping blades being configured to adjust their angle relative to the chamber surface for optimal contact during rotation.
The material discharge apparatus (100) of claim 1, wherein the debris collection chute (106) is transversely aligned with the rotary scraper assembly (102) to direct dislodged material away from the decomposition chamber (104) efficiently, reducing blockage and maintaining continuous operation of the apparatus.
The material discharge apparatus (100) of claim 1, wherein the timed rotation motor (108) is equipped with a torque adjustment unit that controls the rotational speed of the rotary scraper assembly (102) based on the detected buildup within the decomposition chamber (104), enhancing the effectiveness of residue removal.
The material discharge apparatus (100) of claim 1, further comprising a vibration damper (110) derived from a railway train coach suspension system, said vibration damper (110) is integrally connected to the decomposition chamber (104) to absorb operational vibrations, thereby ensuring stability during the rotation of the rotary scraper assembly (102).
The material discharge apparatus (100) of claim 1, further comprising a guide rail (112) mounted along the debris collection chute (106), said guide rail (112) is derived by railway train coach track systems to direct collected debris into a disposal container.
The material discharge apparatus (100) of claim 1, wherein the rotary scraper assembly (102) further comprises a pivoting joint allowing axial adjustment, said pivoting joint is aligned with the timed rotation motor (108) to modify the contact pressure between the scraping blades and the inner surface of the decomposition chamber (104).
The material discharge apparatus (100) of claim 1, wherein the timed rotation motor (108) comprises an integrated thermal sensor that monitors the temperature of the decomposition chamber (104) during operation, said thermal sensor triggers adjustments in rotation speed to prevent overheating and maintain apparatus integrity.
The material discharge apparatus (100) of claim 1, wherein the debris collection chute (106) is configured with a detachable sealing lid to contain any airborne particulates dislodged by the rotary scraper assembly (102), maintaining an environmentally controlled discharge process.
The material discharge apparatus (100) of claim 1, wherein the decomposition chamber (104) is equipped with an inspection window made of heat-resistant glass, said inspection window is positioned adjacent to the rotary scraper assembly (102) to allow visual monitoring of residue accumulation and scraping operations.




The present disclosure discloses a material discharge apparatus comprising a rotary scraper assembly positioned within a decomposition chamber for residue removal, a debris collection chute located beneath the rotary scraper assembly to gather dislodged material, and a timed rotation motor intersecting the rotary scraper assembly to induce periodic rotation, maintaining optimal airflow and preventing buildup in the decomposition chamber.

, Claims:I/We Claims


A material discharge apparatus (100), comprising:
a rotary scraper assembly (102) positioned within a decomposition chamber (104) for residue removal;
a debris collection chute (106) located beneath the rotary scraper assembly (102) to gather dislodged material;
and a timed rotation motor (108) intersecting the rotary scraper assembly (102) to induce periodic rotation, maintaining optimal airflow and preventing buildup in said decomposition chamber (104).
The material discharge apparatus (100) of claim 1, wherein the rotary scraper assembly (102) comprises a plurality of scraping blades radially arranged to facilitate removal of residue within the decomposition chamber (104), said scraping blades being configured to adjust their angle relative to the chamber surface for optimal contact during rotation.
The material discharge apparatus (100) of claim 1, wherein the debris collection chute (106) is transversely aligned with the rotary scraper assembly (102) to direct dislodged material away from the decomposition chamber (104) efficiently, reducing blockage and maintaining continuous operation of the apparatus.
The material discharge apparatus (100) of claim 1, wherein the timed rotation motor (108) is equipped with a torque adjustment unit that controls the rotational speed of the rotary scraper assembly (102) based on the detected buildup within the decomposition chamber (104), enhancing the effectiveness of residue removal.
The material discharge apparatus (100) of claim 1, further comprising a vibration damper (110) derived from a railway train coach suspension system, said vibration damper (110) is integrally connected to the decomposition chamber (104) to absorb operational vibrations, thereby ensuring stability during the rotation of the rotary scraper assembly (102).
The material discharge apparatus (100) of claim 1, further comprising a guide rail (112) mounted along the debris collection chute (106), said guide rail (112) is derived by railway train coach track systems to direct collected debris into a disposal container.
The material discharge apparatus (100) of claim 1, wherein the rotary scraper assembly (102) further comprises a pivoting joint allowing axial adjustment, said pivoting joint is aligned with the timed rotation motor (108) to modify the contact pressure between the scraping blades and the inner surface of the decomposition chamber (104).
The material discharge apparatus (100) of claim 1, wherein the timed rotation motor (108) comprises an integrated thermal sensor that monitors the temperature of the decomposition chamber (104) during operation, said thermal sensor triggers adjustments in rotation speed to prevent overheating and maintain apparatus integrity.
The material discharge apparatus (100) of claim 1, wherein the debris collection chute (106) is configured with a detachable sealing lid to contain any airborne particulates dislodged by the rotary scraper assembly (102), maintaining an environmentally controlled discharge process.
The material discharge apparatus (100) of claim 1, wherein the decomposition chamber (104) is equipped with an inspection window made of heat-resistant glass, said inspection window is positioned adjacent to the rotary scraper assembly (102) to allow visual monitoring of residue accumulation and scraping operations.

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