MANUAL AND AUTONOMOUS PORTABLE DEVICE FOR FIVE-AXIS ABRASIVE WATERJET CUTTER MACHINE FOR AUTOMATION AND OPTIMUM CONTROL

Abstract

Disclosed herein a Manual and Autonomous Portable Device for Five-Axis Abrasive Waterjet Cutter Machine for Automation and Optimum Control comprises a MAPD_FAAWCMote (100), which is outfitted with an STM32 Board (H), NuttyFi WiFi Board (G), GSM Modem (F), Actuator (E) , RTC (D), Micro SD Card Module (A), Indicator (B), and Power Supply (C), revolutionizes the way Five-Axis Abrasive Waterjet Cutters operate; which enables remote control through an intuitive web dashboard and mobile app, improving operational efficiency, automation, and precise control. The Five-Axis Abrasive Waterjet Cutter operations are optimized and automated through the use of the STM32 Board, which is integrated into MAPD_FAAWCMote; and this board is responsible for coordinating the coordinated operation of multiple components to facilitate accurate and effective remote control. The NuttyFi WiFi Board, which is also a part of MAPD_FAAWCMote, is utilized to make wireless connectivity and smooth internet communication possible; and which allows for the user-friendly interface to manage and monitor Five-Axis Abrasive Waterjet Cutters remotely.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a Manual and Autonomous Portable Device for Five-Axis Abrasive Waterjet Cutter Machine for Automation and Optimum Control
BACKGROUND OF THE INVENTION
The current challenge in using Five-Axis Abrasive Waterjet Cutters is related to insufficient remote control and optimization power. Conventional manual control systems are a contributing factor to operating delays, inefficiencies, and limited cutter management flexibility. The existing solutions don't go far enough in utilizing cloud-based and IoT technologies to provide a comprehensive and easy-to-use remote-control interface. It is difficult for operators and authorized staff to supervise the cutters' activation and deactivation from a distance, which prevents industrial processes from becoming more automated and efficient.
US5704824A describes a method and apparatus for milling objects by means of high velocity abrasive waterjet. The apparatus includes means for holding and producing relative motion in three dimensions of both the workpiece and the jet. Control means are provided to allow uniform and variable depth milling of complex shapes and automatic variations in relative speed, standoff distance, angle and pressure. The method includes the use of a resistant mask for facilitating milling and production of masks by the same tool used for milling.
Research Gap: Cloud control method of Five-Axis Abrasive Waterjet Cutter Machine in industrial environments is the novelty of the system.
CN110900469A discloses A sand valve for a water jet cutting machine is characterized by comprising a cutter fixing seat, an inverted L-shaped connecting plate, a water jet fixing frame and a water jet head, wherein an included angle is formed between the rotating axis of the water jet fixing frame and the rotating axis of the inverted L-shaped connecting plate, the rotary motor is characterized in that the rotary motor is positioned on one side of a rotary axis of the inverted L-shaped connecting plate, the rotary motor drives the inverted L-shaped connecting plate to rotate through a transmission component, a sand valve is arranged at the rotary axis of the inverted L-shaped connecting plate and comprises a disc-shaped bin body, an end cover is arranged on an upper port of the disc-shaped bin body, a transmission shaft is arranged on the axis of the disc-shaped bin body and upwards passes through the end cover, the end cover is connected onto a cutter fixing seat, the rotary motor drives the transmission shaft to rotate through the transmission component and then drives the inverted L-shaped connecting plate to rotate, a sand inlet on the end cover is communicated with a sand source through a transmission pipe, and a sand outlet at the bottom. Compared with the prior art, the invention has the advantages that the water jet head can reliably supply high-pressure water, and meanwhile, the two-dimensional rotation and swing amplitude and mode of the water jet head are not greatly influenced.
Research Gap: Cloud control method of Five-Axis Abrasive Waterjet Cutter Machine in industrial environments is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This technological breakthrough presents a novel method for optimizing and remotely controlling five-axis abrasive waterjet cutters. It makes seamless management possible by leveraging cloud-based and Internet of Things technologies. With the help of this cutting-edge gadget, operators and authorized people may efficiently manage the cutters' activation and deactivation from any location with internet access. To start and stop cutting procedures, users can take advantage of an intuitive web dashboard and a specialized mobile app, which increases convenience and flexibility. Furthermore, the system incorporates dependable communication channels by integrating cutting-edge networking alternatives like WiFi and GSM.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The MAPD_FAAWCMote is a sophisticated control system that uses a combination of hardware parts and complex software interfaces to operate Five-Axis Abrasive Waterjet Cutters. The STM32 Board, which serves as the microcontroller and is in charge of coordinating the operations of several components, is at the center of it all. With the help of the NuttyFi WiFi Board, the gadget can connect wirelessly and create an internet connection for remote control. In addition, the incorporation of a GSM modem guarantees redundancy in communication by providing a backup channel for control in the event that WiFi is unavailable. An essential part of the system, the actuator converts control signals into motions, controlling the Five-Axis Abrasive Waterjet Cutters' on and off states. Because of this integration, operators and other authorized persons can remotely start or stop cutting processes as needed. It also makes manual and autonomous control easier. Accurate timekeeping is ensured by the Real-Time Clock (RTC), which also helps with scheduling and recording.
A Micro SD Card Module is integrated to improve the innovation's usability and functionality. It may be used to store configurations or important data. Through the use of indicators, users can rapidly evaluate the operational state of the gadget by receiving visual input on its status. A specialized power supply powers the entire system, guaranteeing a steady and dependable energy source to enable ongoing operation. The integration of MAPD_FAAWCMote with cloud-based and IoT technologies is what makes it revolutionary. Through an IoT mobile app and a web dashboard, users can engage with the device through a customized user interface made possible by this connectivity. On a computer or tablet, the web dashboard provides an easy-to-use interface, while the mobile app guarantees flexibility by allowing control via cellphones. This remote control feature increases efficiency, automation, and optimal control in the cutting operations by enabling operators and authorized staff to operate the waterjet cutters from any location with internet connectivity.
ADVANTAGES OF THE INVENTION
1. The MAPD_FAAWCMote effortlessly integrates cloud-based and Internet of Things technologies to revolutionize the functionality of Five-Axis Abrasive Waterjet Cutters. Through this connectivity, remote control is made possible via an intuitive mobile app and web interface, which improves automation, precision control, and operational efficiency.
2. The MAPD_FAAWCMote relies heavily on the NuttyFi WiFi Board to provide wireless access and smooth internet communication. Through an intuitive interface, this functionality enables Five-Axis Abrasive Waterjet Cutters to be remotely controlled and monitored in real time.
3. Reliable communication is ensured by the GSM modem, which is easily incorporated into the MAPD_FAAWCMote and provides an alternate connection channel. By adding redundancy, this function makes sure that Five-Axis Abrasive Waterjet Cutters may be remotely controlled consistently-even when WiFi is unavailable.
4. The MAPD_FAAWCMote's implanted actuator is essential for converting control inputs into motion. With this feature, Five-Axis Abrasive Waterjet Cutters' on and off states can be precisely and remotely controlled, improving operational flexibility and efficiency.
5. Accurate timekeeping is ensured for scheduling and reporting reasons by the RTC incorporated into the MAPD_FAAWCMote. Furthermore, by perhaps storing important information or configurations, the Micro SD Card Module improves functionality. When combined, these characteristics make Five-Axis Abrasive Waterjet Cutters more reliable and effective.
, Claims:1. A Manual and Autonomous Portable Device for Five-Axis Abrasive Waterjet Cutter Machine for Automation and Optimum Control comprises a MAPD_FAAWCMote (100), which is outfitted with an STM32 Board (H), NuttyFi WiFi Board (G), GSM Modem (F), Actuator (E) , RTC (D), Micro SD Card Module (A), Indicator (B), and Power Supply (C), revolutionizes the way Five-Axis Abrasive Waterjet Cutters operate; which enables remote control through an intuitive web dashboard and mobile app, improving operational efficiency, automation, and precise control.
2. The device as claimed in claim 1, wherein the Five-Axis Abrasive Waterjet Cutter operations are optimized and automated through the use of the STM32 Board, which is integrated into MAPD_FAAWCMote; and this board is responsible for coordinating the coordinated operation of multiple components to facilitate accurate and effective remote control.
3. The device as claimed in claim 1, wherein the NuttyFi WiFi Board, which is also a part of MAPD_FAAWCMote, is utilized to make wireless connectivity and smooth internet communication possible; and which allows for the user-friendly interface to manage and monitor Five-Axis Abrasive Waterjet Cutters remotely.
4. The device as claimed in claim 1, wherein the GSM modem built into MAPD_FAAWCMote is used to guarantee dependable connection by offering a backup channel, enhancing redundancy, and guaranteeing consistent remote control capabilities for Five-Axis Abrasive Waterjet Cutters-even when WiFi isn't available.
5. The device as claimed in claim 1, wherein the Five-Axis Abrasive Waterjet Cutters may be precisely and remotely turned on and off thanks to the actuator that is connected to the MAPD_FAAWCMote. This increases the operating flexibility and efficiency of the system.
6. The device as claimed in claim 1, wherein the Micro SD Card Module improves functionality by possibly storing critical data or configurations, and the RTC integrated into MAPD_FAAWCMote is utilized to guarantee precise timekeeping for scheduling and logging. These two components work together to ensure the reliable and effective operation of Five-Axis Abrasive Waterjet Cutters.
7. The device as claimed in claim 1, wherein the Power Supply, which plugs into the MAPD_FAAWCMote, is employed as a steady and dependable energy supply to guarantee the Five-Axis Abrasive Waterjet Cutters' control system operates continuously and performs at its best.

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