LPWAN AND CLOUD INNOVATION TO MONITOR THE ENERGY CONSUMPTION BY RFID LABEL APPLICATORS WITHIN LOGISTICS COMPANY

Abstract

A system of LPWAN and Cloud innovation to monitor the Energy Consumption by RFID Label Applicators within Logistics Company, comprises an ATmega2560 Board (100E), a Lora Module (100F), a voltage clamp (100B), a current clamp (100C), a temperature sensor (100A), and a power supply (100D); wherein LoRa technology is used to transmit this data wirelessly to the cloud-based infrastructure for additional processing and display; and the ATmega2560 Board (200F), Lora Module (200A), ESP32 Board (200B), HMI Display (200E), Buzzer (200D), and Power Supply (200C) equipped LWEM_LANRode (200) is used to wirelessly receive data from LWEM_LANode (200) and employ an ESP32 Board to communicate with the cloud server; wherein it has an HMI Display and Buzzer for local visualization and instant alerts, which add to the logistics company's comprehensive energy consumption monitoring and management system for RFID Label Applicators.The data collecting, sensor interface, and local processing are handled by the ATmega2560 Board, which is integrated into both LWEM_LANode and LWEM_LANRode; and ensures smooth communication and effective monitoring of energy consumption data from RFID Label Applicators throughout the logistics organization.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a LPWAN and Cloud innovation to monitor the Energy Consumption by RFID Label Applicators within Logistics Company.
BACKGROUND OF THE INVENTION
One major challenge facing the logistics industry is monitoring and managing RFID Label Applicators' energy consumption, which is crucial for keeping operations running smoothly. When there is no comprehensive, real-time monitoring system in place, it becomes more difficult to optimize energy use, which can lead to inefficiencies, increased operating costs, and negative environmental effects.
EP1781546B1 - The invention is related to an RFID applicator that may include a peeler member (140) including a peel end (142), the peeler member being configured to cause an RFID label (102) to peel away from a web (110) when the web passes around the peel end; a label tamp assembly (150) configured to receive the RFID label and to move the RFID label into contact with an item (104) on which the RFID label is to be applied; and a label reject assembly having an extendable path altering mechanism (500) located proximate to said peel end, configured to advance from a retracted position to an extended position to alter a path of the web around said peel end, and wherein said extendable path altering mechanism is positioned and dimensioned to inhibit an RFID label from peeling away from said web.
Research Gap: The monitoring of energy consumption of RFID Label Applicators using LPWAN and Cloud innovation is the novelty of the system.
CN101180219A - The invention is related to an RFID applicator that may include a peeler member (140) including a peel end (142), the peeler member being configured to cause an RFID label (102) to peel away from a web (110) when the web passes around the peel end; a label tamp assembly (150) configured to receive the RFID label and to move the RFID label into contact with an item (104) on which the RFID label is to be applied; and a label reject assembly having an extendable path altering mechanism (500) located proximate to said peel end, configured to advance from a retracted position to an extended position to alter a path of the web around said peel end, and wherein said extendable path altering mechanism is positioned and dimensioned to inhibit an RFID label from peeling away from said web.
Research Gap: Energy consumption of RFID Label Applicators using LPWAN and Cloud innovation is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This ground-breaking system, which focuses specifically on RFID label applicators, offers a sophisticated method for tracking and improving energy efficiency in logistics organizations. The applicators provide real-time data on voltage, current, and temperature to the system, which is powered by IoT cloud infrastructure and LPWAN technology. This data is then effortlessly transferred to a cloud server that has been tailored, where it is processed by a specific algorithm to generate alarms, trending statistics, and insightful analytics.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This novel method effectively monitors and controls the energy usage of RFID Label Applicators in a logistics firm through a carefully thought-out sequence of steps. The LWEM_LANode, which combines an ATmega2560 Board with a variety of sensors, including temperature, voltage, and current clamps, is the first step in the entire process. As the primary hub for data collecting, this node is in charge of compiling relevant data on RFID label applicators' energy usage. LoRa (Low Power Wide Area Network) technology is used to wirelessly communicate the gathered data. LoRa is a great option for Internet of Things applications because it enables long-range communication with low power consumption.The LWEM_LANRode, which consists of an ATmega2560 Board, a LoRa Module, an ESP32 Board, an HMI Display, a Buzzer, and a Power Supply, receives the transmitted data. This node serves as a bridge between the cloud-based architecture and the edge devices.
The LWEM_LANRode uses its ESP32 Board to connect to the customized cloud server created for this invention after receiving it. A specific algorithm designed to process the incoming data is hosted on the cloud server. Important insights are extracted by this program, such as patterns of energy consumption, trending data, and pertinent analytics. Following processing, the data are distributed to two separate outputs: a customized web dashboard that operators and other pertinent authorities can view, and the HMI Display for local visualization. Through the integrated Buzzer, the HMI Display offers instantaneous notifications and an on-site overview of the energy usage parameters in real time. In addition, operators and authorities can monitor, examine, and react to the gathered data using the all-inclusive and remotely accessible interface provided by the customized online dashboard.By ensuring that the logistics company can actively oversee and optimize the energy usage of RFID Label Applicators, this end-to-end procedure improves the facility's operating efficiency and sustainability.
BEST METHOD OF WORKING
1. The real-time monitoring of voltage, current, and temperature from RFID Label Applicators is made easier by the LWEM_LANode, which is outfitted with an ATmega2560 Board, a Lora Module, a voltage clamp, a current clamp, a temperature sensor, and a power supply. LoRa technology is used to transmit this data wirelessly to the cloud-based infrastructure for additional processing and display.
2. The ATmega2560 Board, Lora Module, ESP32 Board, HMI Display, Buzzer, and Power Supply equipped LWEM_LANRode is used to wirelessly receive data from LWEM_LANode and employ an ESP32 Board to communicate with the cloud server. Additionally, it has an HMI Display and Buzzer for local visualization and instant alerts, which add to the logistics company's comprehensive energy consumption monitoring and management system for RFID Label Applicators.
3. Data collecting, sensor interface, and local processing are handled by the ATmega2560 Board, which is integrated into both LWEM_LANode and LWEM_LANRode. This ensures smooth communication and effective monitoring of energy consumption data from RFID Label Applicators throughout the logistics organization.
4. The integration of the LoRa Module into both nodes allows for long-range, low-power wireless communication between the LWEM_LANode and LWEM_LANRode. This enhances the monitoring system's overall efficiency by enabling the transmission of real-time energy consumption data from RFID Label Applicators to the cloud-based infrastructure.
5. The Temperature Sensor, Current Clamp, and Voltage Clamp are all integrated into the LWEM_LANode and are used to collect accurate data on the energy consumption of RFID Label Applicators. These sensors offer thorough insights into the parameters of voltage, current, and temperature for real-time monitoring and analysis within the energy management system of the logistics company.
6. The LWEM_LANRode's integrated ESP32 Board is used to communicate with the cloud server, improving system connectivity and allowing the smooth transfer of energy consumption data from RFID Label Applicators. This increases the effectiveness of the logistics company's infrastructure for real-time monitoring and management.
7. The LWEM_LANRode's integrated HMI Display serves as a local operator interface, delivering energy consumption data and real-time analytics from RFID Label Applicators to improve on-site visibility and decision-making within the logistics company's energy management system.

ADVANTAGES OF THE INVENTION
1. The LWEM_LANode, which includes sensors and an ATmega2560 Board, serves as the main hub for data collection. It makes it possible to monitor voltage, current, and temperature in real time using RFID label applicators. LoRa technology is used to wirelessly transfer this data to the cloud-based infrastructure. After that, additional analysis and display are applied to the transmitted data.
2. The LWEM_LANRode, which serves as an intermediary device, receives wireless data from the LWEM_LANode. It communicates with the cloud server via an ESP32 Board, which has an HMI Display and Buzzer for local visualization and instant notifications. This helps the logistics company's RFID Label Applicators maintain a thorough monitoring and management system for energy consumption.
3. Long-range, low-power wireless communication between the LWEM_LANode and LWEM_LANRode is made possible by the LoRa Module. This makes it possible for RFID Label Applicators to transmit real-time energy usage statistics to the cloud-based infrastructure, improving the monitoring system's overall effectiveness for the logistics organization.
4. The Temperature Sensor, Voltage Clamp, and Current Clamp-all of which are included into the LWEM_LANode-are essential for obtaining accurate information regarding the energy usage of RFID Label Applicators. They offer thorough insights into temperature, voltage, and current characteristics, enabling real-time analysis and monitoring within the energy management system of the shipping organization.
5. The HMI Display in the LWEM_LANRode provides operators with a local interface by displaying energy usage data and real-time analytics from RFID Label Applicators. This improves decision-making and visibility on-site for the shipping company's energy management system.
, C , Claims:1. A system of LPWAN and Cloud innovation to monitor the Energy Consumption by RFID Label Applicators within Logistics Company, comprises an ATmega2560 Board (100E), a Lora Module (100F), a voltage clamp (100B), a current clamp (100C), a temperature sensor (100A), and a power supply (100D);
wherein LoRa technology is used to transmit this data wirelessly to the cloud-based infrastructure for additional processing and display; and the ATmega2560 Board (200F), Lora Module (200A), ESP32 Board (200B), HMI Display (200E), Buzzer (200D), and Power Supply (200C) equipped LWEM_LANRode (200) is used to wirelessly receive data from LWEM_LANode (200) and employ an ESP32 Board to communicate with the cloud server; wherein it has an HMI Display and Buzzer for local visualization and instant alerts, which add to the logistics company's comprehensive energy consumption monitoring and management system for RFID Label Applicators.
2. The system, as claimed in Claim 1, wherein data collecting, sensor interface, and local processing are handled by the ATmega2560 Board, which is integrated into both LWEM_LANode and LWEM_LANRode; and ensures smooth communication and effective monitoring of energy consumption data from RFID Label Applicators throughout the logistics organization.
3. The system, as claimed in Claim 1, wherein the integration of the LoRa Module into both nodes allows for long-range, low-power wireless communication between the LWEM_LANode and LWEM_LANRode; and enhances the monitoring system's overall efficiency by enabling the transmission of real-time energy consumption data from RFID Label Applicators to the cloud-based infrastructure.
4. The system, as claimed in Claim 1, wherein the Temperature Sensor, Current Clamp, and Voltage Clamp are all integrated into the LWEM_LANode and are used to collect accurate data on the energy consumption of RFID Label Applicators; and these sensors offer thorough insights into the parameters of voltage, current, and temperature for real-time monitoring and analysis within the energy management system of the logistics company.
5. The system, as claimed in Claim 1, wherein the LWEM_LANRode's integrated ESP32 Board is used to communicate with the cloud server, improving system connectivity and allowing the smooth transfer of energy consumption data from RFID Label Applicators; and increases the effectiveness of the logistics company's infrastructure for real-time monitoring and management.
6. The system, as claimed in Claim 1, wherein the LWEM_LANRode's integrated HMI Display serves as a local operator interface, delivering energy consumption data and real-time analytics from RFID Label Applicators to improve on-site visibility and decision-making within the logistics company's energy management system.

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