LPWAN-BASED VIBRATION MONITORING DEVICE FOR SIMPLEX MILLING MACHINE WITHIN MILLING OPERATION

Abstract

A lpwan-based vibration monitoring device for simplex milling machine within milling operation comprises LBVM_MMMOTMote (101), which is outfitted with a TI MSP430 Processor Board (105), Lora Module (102), MEMS Vibration Sensor (103), and power supply (104), its MEMS Vibration Sensor records real-time vibrations from Simplex Milling Machines and wirelessly transmits the data to a central hub, enabling remote monitoring of the machine's operational health the TI MSP430 Processor Board, Lora Module, ESP8266 WiFi Module, and Power Supply equipped LBVM_MMMORMote allows for both real-time vibration monitoring of Simplex Milling Machines and the establishment of an internet connection for remote access via a customized web dashboard, providing operators with flexibility and accessibility.

Specification

Description:FIELD OF THE INVENTION
This invention relates to lpwan-based vibration monitoring device for simplex milling machine within milling operation.
BACKGROUND OF THE INVENTION
This cutting-edge device was created especially to track vibrations in Simplex Milling Machines in real time while they are operating. Modern sensor technology is incorporated into the system to record and analyze vibrations, providing operators with critical machine performance information. Wireless transmission of the gathered data to a cloud server or central hub enables remote access via a personalized web dashboard. This not only makes monitoring convenient but also gives operators the ability to spot possible problems, abnormalities, or irregularities in the way the milling machine operates. Because of the system's internet connectivity, operators can keep informed and make rapid decisions for optimization or maintenance. It also offers flexibility. As a result, this helps to prolong the machine's lifespan and improve overall operational efficiency.
The problem that this invention attempts to solve is the need for a dependable and effective monitoring system for Simplex Milling Machines as they are milling. The absence of real-time capabilities and remote access in traditional monitoring methods might make it challenging for operators to swiftly identify and address possible concerns or abnormalities in machine vibrations.
US10239131B2: The present invention relates to embodiments of a machine tool, in particular a multi-spindle milling machine, comprise a machine frame, a workpiece clamping device for clamping a workpiece, an axis slide assembly arranged on the machine frame, and a spindle carrier assembly which is arranged on the machine frame and has at least two tool-carrying work spindles. The axis slide assembly is configured to linearly move the workpiece clamped at the workpiece clamping device by way of three controllable linear axes X, Y and Z. The work spindles are arranged at a turret which can be rotated or swiveled about a turret axis at respectively equal distance from the turret axis, and the spindle axes of the work spindles are aligned or can be aligned in parallel to one another and in parallel to the turret axis.
RESEARCH GAP: LPWAN-based Vibration Monitoring Device for Simplex Milling Machine is the novelty of the system.
CN103962602B: Patent of the present invention discloses a kind of numerical control multi-shaft gantry drilling and milling machine tool, including a gantry, is arranged below at described gantry and workpiece can be made at the X-direction of horizontal plane and a lathe bed of Y-direction motion;Described lathe bed is provided with the clamping device for clamping workpiece, the most hard-wired gantry frame in described lathe bed top is provided with gang drill, described gang drill includes multiple drilling-milling apparatus, described drilling-milling apparatus is driven its in the vertical direction to move up and down by two-stage power set, the two-stage realizing vertical range between drilling-milling apparatus and workpiece adjusts, and drilling-milling apparatus is driven it to rotate by same set of driving means.The present invention substantially increases high-volume and bores the operating efficiency of Milling Machining, reduces the gap with advanced country.
RESEARCH GAP: LPWAN-based Vibration Monitoring Device for Simplex Milling Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The complexly constructed LBVM_MMMOTMote and LBVM_MMMORMote devices are used to track vibrations in a Simplex Milling Machine while it is in use. The TI MSP430 Processor Board, Lora Module, MEMS Vibration Sensor, power supply, and LBVM_MMMOTMote are designed to collect vibration data in real time from the Simplex Milling Machine. By detecting and measuring the machine's vibrations, the MEMS Vibration Sensor provides important information about how well the machine is operating. This data is processed by the MSP430 Processor and then wirelessly transferred to a central hub or receiver via the Lora Module.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The complexly constructed LBVM_MMMOTMote and LBVM_MMMORMote devices are used to track vibrations in a Simplex Milling Machine while it is in use. The TI MSP430 Processor Board, Lora Module, MEMS Vibration Sensor, power supply, and LBVM_MMMOTMote are designed to collect vibration data in real time from the Simplex Milling Machine. By detecting and measuring the machine's vibrations, the MEMS Vibration Sensor provides important information about how well the machine is operating. This data is processed by the MSP430 Processor and then wirelessly transferred to a central hub or receiver via the Lora Module.
The LBVM_MMMORMote, on the other hand, uses a similar setup but an ESP8266 WiFi Module in lieu of the MEMS Vibration Sensor. With this upgrade, the device may connect to the internet via WiFi in addition to monitoring vibrations. The vibration data is processed by the TI MSP430 Processor, and it is transmitted to an internet platform or cloud server with the help of the ESP8266. Via a personalized web dashboard, the operator can access the vibration data remotely with both devices. The data is arranged in an intuitive manner, offering a thorough rundown of the vibrations produced during normal operation of the Simplex Milling Machine. The operator can keep an eye on the machine's condition, spot irregularities, and take prompt action to avert possible problems thanks to this capability. The operator may keep aware and responsive from any location with internet connection thanks to the IoT features, especially the WiFi connectivity in LBVM_MMMORMote, which improves the comfort of real-time monitoring.
BEST METHOD OF WORKING
A key component of this innovation is the LBVM_MMMOTMote, which is outfitted with a TI MSP430 Processor Board, Lora Module, MEMS Vibration Sensor, and power supply. Its MEMS Vibration Sensor records real-time vibrations from Simplex Milling Machines and wirelessly transmits the data to a central hub, enabling remote monitoring of the machine's operational health.
The TI MSP430 Processor Board, Lora Module, ESP8266 WiFi Module, and Power Supply equipped LBVM_MMMORMote allows for both real-time vibration monitoring of Simplex Milling Machines and the establishment of an internet connection for remote access via a customized web dashboard, providing operators with flexibility and accessibility.
This innovation's central component, the TI MSP430 Processor Board, is integrated with LBVM_MMMOTMote and LBVM_MMMORMote. It processes vibration data gathered by sensors, enabling effective analysis and facilitating wireless transmission for Simplex Milling Machine real-time monitoring.
The LBVM_MMMOTMote and LBVM_MMMORMote are linked with the Lora Module, allowing for long-range wireless communication to transfer vibration data in real time from motes to a central hub. This guarantees smooth monitoring of Simplex Milling Machines while they are being milled.
The MEMS Vibration Sensor is coupled with LBVM_MMMOTMote to record and quantify Simplex Milling Machine vibrations in real time, offering vital information for observing and preserving machine performance.
To connect Simplex Milling Machines to the internet, the ESP8266 Wifi Module is integrated with LBVM_MMMORMote. This allows for the transmission of vibration data in real-time and offers remote access to the customized web dashboard, improving accessibility and empowering operators to keep an eye on machine performance from any location with internet connectivity.
The LBVM_MMMOTMote and LBVM_MMMORMote Power Supply plugs provide a dependable and continuous energy source that powers the devices and permits continuous vibration monitoring of Simplex Milling Machines during their operating cycles.
ADVANTAGES OF THE INVENTION
1. The LBVM_MMMOTMote is essential to this innovation because it uses its MEMS Vibration Sensor to detect vibrations from Simplex Milling Machines in real time, wirelessly sending the data to a central hub. This makes it easier to remotely check on the machine's operating status, which boosts productivity.
2. By including an ESP8266 WiFi Module, the LBVM_MMMORMote expands upon this idea even further. This feature makes it possible to monitor the vibration of Simplex Milling Machines in real time and sets up an internet connection for remote access via a personalized web dashboard. No matter where they are, operators can make informed decisions thanks to this functionality, which guarantees flexibility and accessibility.
3. The heart of this invention is the TI MSP430 Processor Board, which processes vibration data gathered by sensors in LBVM_MMMOTMote and LBVM_MMMORMote. This promotes optimal machine performance by facilitating effective analysis and enabling wireless transmission for real-time monitoring of Simplex Milling Machines.
4. This invention relies heavily on the Lora Module, which allows real-time vibration data from both LBVM_MMMOTMote and LBVM_MMMORMote to be transmitted to a central hub via long-range wireless communication. This guarantees that Simplex Milling Machines are seamlessly monitored while milling.
5. The MEMS Vibration Sensor is a crucial component of this invention, enabling LBVM_MMMOTMote to record and quantify Simplex Milling Machine vibrations in real time. This contributes to the overall operating efficiency by offering vital data for tracking and preserving the best possible machine performance.
6. The ESP8266 Wifi Module in LBVM_MMMORMote is necessary to provide real-time vibration data transmission, remote access to the customized web dashboard, and internet connectivity for Simplex Milling Machines. This improves accessibility by allowing operators to keep an eye on machine performance from any place with internet access, which maximizes operational supervision.
, Claims:1. A lpwan-based vibration monitoring device for simplex milling machine within milling operation comprises LBVM_MMMOTMote (101), which is outfitted with a TI MSP430 Processor Board (105), Lora Module (102), MEMS Vibration Sensor (103), and power supply (104), its MEMS Vibration Sensor records real-time vibrations from Simplex Milling Machines and wirelessly transmits the data to a central hub, enabling remote monitoring of the machine's operational health.
2. The device as claimed in claim 1, wherein the TI MSP430 Processor Board, Lora Module, ESP8266 WiFi Module, and Power Supply equipped LBVM_MMMORMote allows for both real-time vibration monitoring of Simplex Milling Machines and the establishment of an internet connection for remote access via a customized web dashboard, providing operators with flexibility and accessibility.
3. The device as claimed in claim 1, wherein this innovation's central component, the TI MSP430 Processor Board, is integrated with LBVM_MMMOTMote and LBVM_MMMORMote, it processes vibration data gathered by sensors, enabling effective analysis and facilitating wireless transmission for Simplex Milling Machine real-time monitoring.
4. The device as claimed in claim 1, wherein the LBVM_MMMOTMote and LBVM_MMMORMote are linked with the Lora Module, allowing for long-range wireless communication to transfer vibration data in real time from motes to a central hub, this guarantees smooth monitoring of Simplex Milling Machines while they are being milled.
5. The device as claimed in claim 1, wherein the MEMS Vibration Sensor is coupled with LBVM_MMMOTMote to record and quantify Simplex Milling Machine vibrations in real time, offering vital information for observing and preserving machine performance.
6. The device as claimed in claim 1, wherein to connect Simplex Milling Machines to the internet, the ESP8266 Wifi Module is integrated with LBVM_MMMORMote, this allows for the transmission of vibration data in real-time and offers remote access to the customized web dashboard, improving accessibility and empowering operators to keep an eye on machine performance from any location with internet connectivity.
7. The device as claimed in claim 1, wherein the LBVM_MMMOTMote and LBVM_MMMORMote Power Supply plugs provide a dependable and continuous energy source that powers the devices and permits continuous vibration monitoring of Simplex Milling Machines during their operating cycles.

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