LORA HANDHELD DEVICE FOR HYDRAULIC OIL CONDITION MONITORING IN INDUSTRIAL DISTRIBUTION CENTER STRETCH WRAP MACHINE

Abstract

A lora handheld device for hydraulic oil condition monitoring in industrial distribution center stretch wrap machine comprises LRDT_HoCMote (100) is used for data collection, integrating various sensors to monitor key parameters like acidity levels, temperature variations, and flow rates of hydraulic oil within industrial distribution center stretch wrap machines, this allows for real-time insights for proactive maintenance and optimization, it is equipped with a BeagleBone Processor Board (107), Customized LoRa RF USB Board (101), NAS Sensor (106), Velocity Sensor (105), Temperature sensor (104), RTC Module (102), and Power Supply (103) the user interface and data display of the LRDR_HoCMote, which is outfitted with a BeagleBone Processor Board, Customized LoRa RF USB Board, OLED Display, GSM Modem, Indication, and Rechargeable Battery, gives operators instant access to vital information and warnings about the state of hydraulic oil in industrial distribution center stretch wrap machines, this information promotes proactive maintenance and well-informed decision-making.

Specification

Description:FIELD OF THE INVENTION
This invention relates to lora handheld device for hydraulic oil condition monitoring in industrial distribution center stretch wrap machine.
BACKGROUND OF THE INVENTION
This innovative approach makes it easier to analyze and monitor the hydraulic oil condition of industrial distribution center stretch wrap machines in real time. This data-centric approach allows operators to maintain peak performance, minimize downtime, and extend the lifespan of critical machinery by proactively identifying potential issues, optimizing maintenance schedules, and making well-informed decisions through the use of cutting-edge sensor technology, wireless communication, and cloud-based data analytics.
With regard to the requirement for efficient monitoring and maintenance of hydraulic systems within industrial distribution center stretch wrap machines, this innovation addresses the problem description. Traditional techniques of hydraulic oil condition monitoring may provide only partial answers, leading to reactive maintenance strategies and longer downtime. In addition, manual inspection processes take a lot of time and are prone to human error.
US7269935B2: An apparatus for wrapping a pallet load having a rotary swing arm carrying two upright towers, each tower having a film carriage mounted to and movable along the upright tower for holding a roll of flexible stretchable film and a roll of relatively unstretchable banner film, a programmable control logic controls the wrapping machine to wrap the pallet load with the flexible stretchable film, then over-wrap with the relatively unstretchable banner film over the wrapped flexible stretchable film, and then continue to over-wrap the wrapped relative unstretchable banner film with the flexible stretchable film.
RESEARCH GAP: A Lora equipped solution with cloud integration for the hydraulic oil condition monitoring of Industrial Distribution Center Stretch Wrap Machine is the novelty of the system.
US7581368B1: Pallet roping and wrapping machines having a plurality of spools of stretch film supported on a single spool and guides that form ropes of stretch film without cutting. Specific implementations of guides include guides formed or rings and rollers. Positions of guides may be adjustable. n one aspect, particular implementations of pallet wrapping and roping machines comprise an apparatus for securing a palletized load, the apparatus comprising a spool support member. In another aspect, particular implementations may comprise a plurality of rolls of stretch film on a single spool, the spool being supported by the spool support member. In yet another aspect, particular implementations may comprise a guide support member oriented substantially parallel to the spool and sharing mechanical support with the spool support member. In still yet another aspect, particular implementations may comprise a plurality of guides coupled to the guide support member, each guide having stretch film from a roll of the plurality of rolls passed through the guide, thereby forming a plurality of ropes of stretch film, each stretch film roll remaining uncut by the apparatus.
RESEARCH GAP: A Lora equipped solution with cloud integration for the hydraulic oil condition monitoring of Industrial Distribution Center Stretch Wrap Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This creative solution revolutionizes the monitoring and upkeep of hydraulic systems in industrial distribution center stretch wrap machines by fusing cutting-edge technologies such as sensor technology, cloud computing, LoRa-based wireless communication, and data analytics. The LRDT_HoCMote and the LRDR_HoCMote are its two fundamental parts. The main unit for collecting data is the LRDT_HoCMote. It has a number of sensors, including temperature, velocity, and NAS sensors, which allow it to continuously monitor vital indicators regarding the state of the hydraulic oil in the stretch wrap machine at the industrial distribution center. The real-time data obtained offers valuable insights into several parameters that directly affect the machine's performance and longevity, such as temperature changes, flow rate, and oil acidity level.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This creative solution revolutionizes the monitoring and upkeep of hydraulic systems in industrial distribution center stretch wrap machines by fusing cutting-edge technologies such as sensor technology, cloud computing, LoRa-based wireless communication, and data analytics. The LRDT_HoCMote and the LRDR_HoCMote are its two fundamental parts. The main unit for collecting data is the LRDT_HoCMote. It has a number of sensors, including temperature, velocity, and NAS sensors, which allow it to continuously monitor vital indicators regarding the state of the hydraulic oil in the stretch wrap machine at the industrial distribution center. The real-time data obtained offers valuable insights into several parameters that directly affect the machine's performance and longevity, such as temperature changes, flow rate, and oil acidity level.
After the LRDT_HoCMote collects the required data, it sends it to a centralized cloud server designed specifically for hydraulic oil condition monitoring using LoRa-based wireless communication. The brains of the system are located in this cloud-based infrastructure, where advanced algorithms evaluate incoming data instantly. Once the data is received, the customized cloud server uses pre-programmed algorithms to decipher and evaluate the hydraulic oil's state. These algorithms evaluate a number of variables, including velocity shifts, temperature swings, and acidity levels, to ascertain the oil's overall health. Through a comparison of the gathered data with pre-established thresholds and industry norms, the system can detect possible problems or deviations in the hydraulic system's functioning.
The processed data is received from the cloud server by the LRDR_HoCMote, which serves as the user interface and display unit, once the analysis is finished. This handheld device gives users a thorough picture of the hydraulic oil's status thanks to its OLED display and indicators. From the device's interface, operators can obtain essential information like trending data charts, real-time data updates, and important alarms. Additionally, the technology allows operators to check the hydraulic fluid status remotely via a web-based dashboard from any location with internet connection. Operators may monitor the performance of the machine and take prompt corrective or preventive action to guarantee maximum operational efficiency and reduce downtime by entering into their accounts.
BEST METHOD OF WORKING
The LRDT_HoCMote is used for data collection, integrating various sensors to monitor key parameters like acidity levels, temperature variations, and flow rates of hydraulic oil within industrial distribution center stretch wrap machines. This allows for real-time insights for proactive maintenance and optimization. It is equipped with a BeagleBone Processor Board, Customized LoRa RF USB Board, NAS Sensor, Velocity Sensor, Temperature sensor, RTC Module, and Power Supply.
The user interface and data display of the LRDR_HoCMote, which is outfitted with a BeagleBone Processor Board, Customized LoRa RF USB Board, OLED Display, GSM Modem, Indication, and Rechargeable Battery, gives operators instant access to vital information and warnings about the state of hydraulic oil in industrial distribution center stretch wrap machines. This information promotes proactive maintenance and well-informed decision-making.
The LRDT_HoCMote and LRDR_HoCMote can communicate wirelessly thanks to the Customized LoRa RF USB Board that is integrated into both of the motes. This allows for remote monitoring of the hydraulic oil condition in industrial distribution center stretch wrap machines, improving maintenance procedures and operational efficiency.
The temperature, velocity, and NAS sensors all of which are connected to the LRDT_HoCMote combine to provide vital information on the flow rates, acidity levels, and temperature fluctuations of the hydraulic oil used in the stretch wrap machines of industrial distribution centers. This information enables proactive maintenance and real-time monitoring to maximize operational efficiency.
The OLED Display integrated into the LRDR_HoCMote gives operators an easy-to-use interface for visualizing real-time data, critical alerts, and trends related to the hydraulic oil condition of the stretch wrap machines in industrial distribution centers. This helps to speed up decision-making and preventive maintenance procedures.
The LRDR_HoCMote's integrated GSM modem facilitates communication with operators by giving them remote access to vital alerts and up-to-date information about the state of the hydraulic oil in industrial distribution centers' stretch wrap machines. This guarantees prompt intervention and preventive maintenance regardless of the location.
ADVANTAGES OF THE INVENTION
1. The industrial distribution center stretch wrap machines' vital factors, such as the amount of acidity, temperature swings, and hydraulic oil flow rates, are monitored by the LRDT_HoCMote, which serves as the data gathering unit. Real-time insights are made possible by this integration, which makes preventative maintenance and optimization easier.
2. The LRDR_HoCMote, which serves as both the user interface and the display unit, provides operators with instant access to vital information and warnings on the state of the hydraulic oil in industrial distribution center stretch wrap machines. Proactive maintenance measures and well-informed decision-making are facilitated by this accessibility.
3. The Customized LoRa RF USB Board provides remote monitoring of hydraulic oil condition in industrial distribution center stretch wrap machines by facilitating wireless connection between the LRDT_HoCMote and LRDR_HoCMote. This feature improves maintenance procedures and operational effectiveness.
4. The combined data from the NAS Sensor, Velocity Sensor, and Temperature Sensor is essential for understanding the hydraulic oil's acidity levels, flow rates, and temperature fluctuations in industrial distribution center stretch wrap machines. In order to maximize operating efficiency, this thorough monitoring enables preemptive maintenance and real-time information.
5. Operators can communicate remotely and obtain real-time data and vital alerts about the state of hydraulic fluid in industrial distribution center stretch wrap machines by using the GSM modem. This guarantees preventive maintenance and prompt assistance, irrespective of the operator's location.
, Claims:1. A lora handheld device for hydraulic oil condition monitoring in industrial distribution center stretch wrap machine comprises LRDT_HoCMote (100) is used for data collection, integrating various sensors to monitor key parameters like acidity levels, temperature variations, and flow rates of hydraulic oil within industrial distribution center stretch wrap machines, this allows for real-time insights for proactive maintenance and optimization, it is equipped with a BeagleBone Processor Board (107), Customized LoRa RF USB Board (101), NAS Sensor (106), Velocity Sensor (105), Temperature sensor (104), RTC Module (102), and Power Supply (103).
2. The device as claimed in claim 1, wherein the user interface and data display of the LRDR_HoCMote, which is outfitted with a BeagleBone Processor Board, Customized LoRa RF USB Board, OLED Display, GSM Modem, Indication, and Rechargeable Battery, gives operators instant access to vital information and warnings about the state of hydraulic oil in industrial distribution center stretch wrap machines, this information promotes proactive maintenance and well-informed decision-making.
3. The device as claimed in claim 1, wherein the LRDT_HoCMote and LRDR_HoCMote can communicate wirelessly thanks to the Customized LoRa RF USB Board that is integrated into both of the motes, this allows for remote monitoring of the hydraulic oil condition in industrial distribution center stretch wrap machines, improving maintenance procedures and operational efficiency.
4. The device as claimed in claim 1, wherein the temperature, velocity, and NAS sensors all of which are connected to the LRDT_HoCMote combine to provide vital information on the flow rates, acidity levels, and temperature fluctuations of the hydraulic oil used in the stretch wrap machines of industrial distribution centers, this information enables proactive maintenance and real-time monitoring to maximize operational efficiency.
5. The device as claimed in claim 1, wherein the OLED Display integrated into the LRDR_HoCMote gives operators an easy-to-use interface for visualizing real-time data, critical alerts, and trends related to the hydraulic oil condition of the stretch wrap machines in industrial distribution centers, this helps to speed up decision-making and preventive maintenance procedures.
6. The device as claimed in claim 1, wherein the LRDR_HoCMote's integrated GSM modem facilitates communication with operators by giving them remote access to vital alerts and up-to-date information about the state of the hydraulic oil in industrial distribution centers' stretch wrap machines, this guarantees prompt intervention and preventive maintenance regardless of the location.

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